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  3. 小川製作所
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Industrial Machinery
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小川製作所

EstablishmentFebruary 1965
capital900Ten thousand
number of employees27
addressOkayama/Soja-shi/Akihama 600
phone0866-93-3618
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last updated:Sep 17, 2024
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小川製作所 Product Lineup

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Automation SIer Business Automation SIer Business
Vibrating Conveyor FR Series Vibrating Conveyor FR Series
Production equipment repair and maintenance services Production equipment repair and maintenance services
Others Others
Press and bend Press and bend
Supply and transport Supply and transport
Cutting and shearing Cutting and shearing
Press-fitting and riveting Press-fitting and riveting
Welding Welding
Assembly Assembly
Durability testing and inspection Durability testing and inspection
Transcription and coating Transcription and coating
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Automated Welding Distortion Correction Device for Thick Plate Welded Parts

Supports the reduction of manual correction processes in response to warping and bending that occurs during the welding assembly of thick plates.

In welded assemblies using thick plates, thermal distortion can be uneven due to the welding positions of ribs and brackets, leading to warping and bending. Such components tend to have high rigidity, making the correction process labor-intensive, and it is not uncommon for manual correction work to become a burden on the site. This device is designed to automate the distortion correction process for thick plate welded components. It reevaluates the correction process, which was often reliant on the experience of the operator, contributing to a reduction in process load and stabilization of quality. Additionally, it can accommodate not only the introduction of the correction process alone but also surrounding automation that includes welding and palletizing. Proposals that consider connections with existing processes can also be made. *For more details, please feel free to contact us.*

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Automated Welding Distortion Correction Device for Agricultural Machinery and Special Vehicle Parts Manufacturers

We automate the distortion correction that is likely to occur in long materials and uneven welds, contributing to the stabilization of subsequent processes.

In welding parts for agricultural machinery and special vehicles, long shapes and uneven welding conditions can lead to warping or bending after welding. Even in mass-produced items, individual differences exist, making it easy for manual corrections to remain, which can contribute to burdens in subsequent processes and variations in quality. This device is a system that automates the distortion correction process after welding for such parts. It reevaluates the manual correction work and aims to reduce labor in the process and stabilize the finish. Additionally, it can accommodate not only the introduction of the correction process alone but also peripheral automation that includes welding and palletizing. Proposals that consider connections with existing processes can also be made. *For more details, please feel free to contact us.*

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Automated Welding Distortion Correction Device for Large Welding Parts Manufacturers

We support the automation of the correction process for large welded parts that are prone to bowing and bending, thereby reducing labor.

In large welded components, uneven heat distribution can lead to bowing, bending, and twisting, which may require distortion correction in subsequent processes. Such correction work tends to be performed using hammers or hydraulic correction machines, often resulting in challenges related to work load and reliance on specific individuals. This device is a system aimed at automating the distortion correction process for large welded components. It reevaluates the correction work that has relied on manual labor in mass production processes, aiming for process stabilization and labor reduction. This system can be considered for application not only in construction machinery parts but also in agricultural machinery, industrial machinery, special vehicles, and thick plate structures, where distortion correction is a challenge for large welded components. *For more details, please feel free to contact us.*

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Protective Film Application Machine for Post-Inspection Line Processes

The inspected boards are attached as they are on both sides simultaneously, reducing the need for flipping and minimizing process load.

In the latter stage of the inspection process, while we want to apply protective film to the inspected boards before moving them to the next process or shipping, the application process becomes a separate operation that requires manual labor, which can disrupt the overall flow. This is particularly true for large boards, where applying film on one side at a time and flipping them can easily become a bottleneck. This product is a device that performs simultaneous double-sided application of film to the boards after inspection, aiming to reduce labor in the application process and improve connectivity to subsequent processes. Since it does not require flipping after applying film to one side, it becomes easier to reduce the burden of handling by multiple people. It is designed to be easily retrofitted to existing inspection lines, making it a suitable proposal for sites that want to connect the application process without stopping the flow after inspection. 【Features】 ■ The work size is adjustable and can be smoothly modified. ■ Capable of handling large workpieces over 2 meters wide. ■ Can be integrated into existing lines. ■ There is also a palletizing option, allowing for forklift transport!

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Protective Film Application Machine for Post-Laser Processing

We will automate the application of protective film with inversion on processed large panels to improve the efficiency of the subsequent processes.

In the case of sheet materials after laser processing, it may be necessary to apply a film for surface protection. However, the operation of applying the film on one side at a time in the latter stage of the processing equipment, and then flipping the workpiece to process the opposite side, is a process that tends to require both manpower and space. This product is a film application machine that supports simultaneous application on both sides, intended for introduction into the post-laser processing stage. It receives large sheets directly after processing, reducing the need for operations based on flipping while automating the application of protective film. It is designed to be easily integrated into existing processing lines, making it suitable for sites that want to automate only the subsequent processes while keeping the processing machines as they are. It is also characterized by being easy to consider for partial introduction. 【Features】 ■ Work size is adjustable and can be smoothly modified ■ Capable of handling large workpieces over 2 meters in width ■ Can be integrated into existing lines ■ Also has a palletizing option, allowing for forklift transport!

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[For Panel Manufacturers] Improving the application process of protective film on both sides simultaneously.

The application of large panels can be automated on both sides simultaneously, and it is also compatible with retrofitting to existing lines.

In various panel products, surface protection is necessary at each stage of transportation, processing, and shipping. However, the film application process tends to remain manual, and particularly for large-format work, applying film on one side and the subsequent flipping process can become a significant burden. This product simplifies the conventional process of applying film one side at a time by enabling simultaneous application on both sides of panel-shaped workpieces. Since it does not require a flipping process, it contributes to reducing the number of workers and the load on the process. Additionally, it is designed to consider retrofitting to existing lines and connecting with transportation equipment, making it easy to automate just the application process without overhauling the entire line. If needed, system proposals that include alignment and palletizing in the subsequent processes are also possible. 【Features】 ■ Work size is adjustable and can be smoothly modified ■ Capable of handling large workpieces over 2 meters wide ■ Compatible with integration into existing lines ■ Palletizing options are available, allowing for forklift transport!

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[For Functional Board Manufacturers] Improving the Application of Protective Film on Both Sides Simultaneously

Automating the application process of large functional boards. It also addresses the reduction of the flipping process with simultaneous application on both sides.

In various functional boards, while there is a desire to flow into subsequent processes and shipping processes while protecting both sides, there are cases where film application is done manually one side at a time, which tends to increase the number of workers and processing time. The larger the size, the more significant the handling and workload during flipping cannot be ignored. This product is a protective film application unit that supports simultaneous application on both sides, assisting in the review of the conventional process of flipping after applying to one side to process the other side. This enables the reduction of the flipping process, alleviation of work load, and stabilization of the process. Designed with compatibility to existing layouts in mind, it is easy to introduce while utilizing existing lines, making it a suitable equipment for factories that want to start with partial implementation. 【Features】 ■ Work size is adjustable and can be smoothly modified ■ Capable of handling large workpieces over 2 meters in width ■ Can be integrated into existing lines ■ There is a palletizing option, allowing for forklift transportation!

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[For Cosmetic Board Manufacturers] Improving the application of protective film on both sides simultaneously.

Automate the adhesive process for protecting the design surface on both sides simultaneously, reducing the burden of flipping and manual application.

In the case of decorative panels, applying a film for design surface protection is an important process. However, for large-format workpieces, hand application on each side and flipping operations tend to require more time and labor, making it a high-load task. This becomes particularly challenging when multiple people are needed for handling, as the weight of the work and the stability of quality become issues. This product is an automation unit designed to review the conventional process of applying film one side at a time by enabling simultaneous application on both sides of flat workpieces like decorative panels. It helps reduce the flipping process and alleviates the burden of tasks that relied on hand application, contributing to process stabilization. It is also possible to accommodate semi-customization based on site conditions, making it easy to integrate as part of an existing line. It is suitable for sites that want to focus on automating just the application process. 【Features】 - Workpiece size is adjustable and can be smoothly modified. - Capable of handling large workpieces over 2 meters in width. - Can be integrated into existing lines. - Includes a palletizing option, allowing for forklift transport!

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[For Metal Plate Processing Manufacturers] Improving the Simultaneous Application of Protective Film on Both Sides

We will automate the process of applying protective film to large sheets, eliminating the need for one-sided application and the reversal work done by multiple people.

In processing sites for sheet materials such as metal plates, steel plates, and decorative boards, it may be necessary to apply film for protection after processing or before transportation. However, as the workpieces become larger, it tends to require processing one side at a time, which involves manual labor for flipping the pieces, leading to challenges with the overall workload and setup. This product is a film application machine that simplifies the application process by allowing simultaneous application on both sides, thereby reducing the workload associated with flipping. By reevaluating the manual processes of single-side application and flipping, it can automate the protection process for large sheet materials in a more stable manner. Additionally, it supports retrofitting proposals that align with existing equipment flows, such as after laser processing machines or inspection lines. It is designed for sites that want to automate only the necessary processes, rather than being exclusive to newly established lines. 【Features】 ■ Work size is adjustable and can be smoothly modified ■ Capable of handling large workpieces over 2 meters wide ■ Can be integrated into existing lines ■ Includes a palletizing option for forklift transportation!

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Efficiency in applying protective film on both sides simultaneously for glass manufacturers!

We will review the application process of protective film before shipping large glass and contribute to productivity improvement by applying it on both sides simultaneously.

In large-format work such as architectural glass and functional glass, the application of protective film for pre-shipment or post-process protection is necessary. However, the manual application of film on one side at a time and the subsequent flipping can be a burdensome process. The larger the size, the more difficult it becomes to handle, leading to challenges not only in operator workload but also in care during handling and process stability. This product is a protective film application machine designed for simultaneous application on both sides of large-format glass. By eliminating the need for intermediate flipping after applying film to one side, it helps to reassess the application and flipping tasks that traditionally involved multiple personnel. Furthermore, it is designed for easy integration into existing lines or retrofitting, making it suitable for sites that want to advance automation while utilizing current transport and inspection processes, rather than building a new line from scratch. 【Features】 ■ Work size is adjustable and can be smoothly modified ■ Capable of handling large workpieces over 2 meters in width ■ Can be integrated into existing lines ■ Includes a palletizing option, allowing for forklift transport!

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Efficiency improvement for double-sided simultaneous application of protective film for building material manufacturers!

We will review the protective film application process before shipping large panels and contribute to productivity improvement by applying the film on both sides simultaneously.

In the case of large panels such as decorative boards, functional boards, and various building material panels, the process of applying protective film tends to remain manual, and it is not uncommon for multiple people to be required for the flipping process after applying the film to one side. The larger the work size, the more challenges arise regarding work load, handling difficulty, and variability in application quality. This product is a protective film application unit that allows for simultaneous application on both sides of large panels, thereby re-evaluating the conventional flow of "one-side application → flipping → re-application." By reducing the flipping process, it aims to alleviate work load and stabilize the process. Additionally, it is designed to be easily retrofitted to existing inspection lines, transportation equipment, and processing equipment, making it suitable for sites that want to gradually automate the application process without having to completely overhaul the entire line. Proposals that include transportation and palletizing after application are also possible. It can accommodate large panels with widths of 2m and 3m, and simply integrating it behind existing inspection lines or laser processing machines completes the automation of the application process. 【Features】 ■ Work size is adjustable and can be smoothly modified ■ Capable of handling large workpieces over 1m ■ Compatible with integration into existing lines ■ Palletizing options are available, allowing for forklift transportation!

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Vibration feeder achieving low-cost bulk picking without 3D vision.

We will solve the supply of "thin, low, and easily entangled work" that has been difficult to automate so far by combining robots, vision, and our unique stage.

This product is a robotic supply system designed for the supply process of "thin, curved, and easily tangled workpieces," which has previously relied on manual labor. As a representative achievement, there is a case where the supply process of eyeglass temples (long, curved metal parts) to a press machine has been automated. In conventional methods: - Bowl feeders and bulk picking cannot resolve tangling issues. - Other companies' vibration stations cannot grasp workpieces that are too low in height. - Side walls interfere, preventing the robot from approaching or causing it to stop. For these reasons, automation has been abandoned in all cases. In our method, by using a unique spreading stage made of rubber, the robot's claws can sink in, creating a stable gripping condition even for low-height workpieces. Additionally, due to the absence of side walls, there is no interference with the robot. *For more details, please download the PDF or feel free to contact us.

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Efficient film application work at low cost! Double-sided compatible protective film applicator.

Automation of double-sided film application on sheet materials such as building materials, functional boards, glass, and metal, as well as palletizing. Retrofitting to existing equipment is also possible.

This is a protective film application unit designed with partial implementation in mind to reduce the burden of introducing equipment in building material factories. It accommodates 2m x 3m sheets and can be easily integrated behind existing inspection lines or laser processing machines, completing the automation of the application process. Thanks to its semi-custom specifications, it fits into existing layouts with minimal modifications. After implementation, it can shorten application time compared to manual application, potentially reducing labor costs by several million yen annually. We propose an investment plan that is ideal for medium-sized factories that prioritize cost-effectiveness in equipment expenses. *For more details, please feel free to contact us.*

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For stable picking! A parts feeder that separates overlapping workpieces using vibration.

Solve equipment downtime at a low cost! Transport and align workpieces using vibration, reducing damage and noise. Compatible with both vision and non-vision systems, achieving low cost and stable operation.

The "FR Series" is a vibration parts feeder made using special rubber materials. Originally developed based on a request to transport powder parts before sintering without chipping and quietly, it has recently been inquired about as an alternative to robot vision systems. ■ Recommended for: - Those looking for a stable picking method but find that expensive vision systems do not provide a good cost-performance ratio. - Those whose supply of workpieces with vision systems is unstable, causing production lines to be frequently interrupted due to minor stoppages. - Those concerned about chipping, cracking, or damage to coatings with standard feeders. - Those unable to find a system that can automatically supply irregularly shaped or lightweight workpieces. ■ Reasons for selection: - A system that enables cost reductions of several million. - Easy installation and smooth integration with existing equipment. - A reliable support system backed by extensive experience and technical expertise. *For more details, please download the PDF or feel free to contact us.

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Automated Welding Distortion Correction Device for Construction Machinery Parts

Significantly improve productivity with automated integrated lines from bulk loading to welding, cooling, distortion correction, and palletizing!

This device is a fully automated welding distortion correction system developed for construction machinery parts manufacturers. It automates the entire process from bulk picking for parts supply, robot welding, cooling transport, distortion correction, to palletizing. Compared to traditional manual distortion correction, it reduces the work time per process, achieving both uniform quality of heavy machinery parts and labor savings simultaneously. It can be optimized for each company's line configuration with full-order and semi-order support. We can flexibly accommodate requests for automation of only certain processes or phased implementation. *For more details, please feel free to contact us.

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Double-sided protective film attachment unit for line embedding.

Ideal for outsourcing during capacity shortages. Introduce modules only for the attachment process and conserve development resources!

This is a modular unit that allows outsourcing of only the protective film application process for line builders and SIers. It adopts a double-sided simultaneous application structure compatible with 2m x 3m sheets, avoiding the risks associated with developing from scratch in-house. Since it can be easily integrated into the latter part of existing transport lines, it also reduces the risk of delays in the overall equipment delivery schedule. This enables us to address projects that were previously lost due to insufficient equipment capacity, while shortening in-house development time and increasing deployment speed. *For more details, please feel free to contact us.

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Low-cost double-sided protective film application unit

Partial engineering can be retrofitted. Achieve labor-saving in the application process and stable operation while keeping initial investment low!

This is a protective film application unit designed with partial implementation in mind to reduce the burden of introducing equipment for construction material factories. It accommodates 2m x 3m sheets and can be integrated behind existing inspection lines or laser processing machines, completing the automation of the application process. Thanks to its semi-custom specifications, it fits into existing layouts with minimal modifications. After implementation, it can shorten application time compared to manual application, potentially reducing labor costs by several million yen annually. We propose an optimal investment plan for medium-sized factories that prioritize cost-effectiveness in equipment expenses. *For more details, please feel free to contact us.*

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Semi-order compatible double-sided protective film application device

Existing line retrofitting is acceptable. Semi-automate the application process with simultaneous adhesion of 2m x 3m panels on both sides!

This device is a semi-custom dual-sided simultaneous protective film application system that accommodates various types of sheet materials. It was developed in response to requests from a punching metal manufacturer and has been implemented in multiple construction material manufacturers (steel and resin-based). It can be retrofitted into existing conveyor lines as part of the laser processing → inspection → film application process. By applying film to both sides simultaneously, it achieves processing times that are less than half of the traditional single-sided application done twice. Changing the width and length of materials can be completed without tools, and it flexibly accommodates design integration with previous processes (inspection) and subsequent processes (palletizing). By eliminating the risks of uneven manual application and scratches, it significantly reduces the burden on operators, contributing to improved line operating rates and stable quality maintenance. *For more details, please feel free to contact us.

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【R2 feeder with front and back alignment function】Difference from FR feeder

Some of the work that was not cost-effective has become possible with the new product!

We will introduce the differences between the "R2 feeder with front-back and orientation alignment function" and the previous FR feeders, as well as a comparison with current solutions. This product can align front-back and orientation using the feeder alone. It is proposed as an alternative to needs that were thought to be difficult to address with only 3D robot vision for bulk picking. In the case of the solution currently under development, automation is possible with just our feeder plus a single-action actuator and the necessary number of axes. 【Differences from previous FR feeders】 ■ Previously: To align the orientation and front-back, it was necessary to use separate laser scanners or cameras for detection and additional mechanisms for alignment. ■ This time: It is possible to align front-back and orientation using the feeder alone. *For more details, please download the PDF or feel free to contact us.

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Concept of R2 Parts Feeder with Front/Back and Orientation Alignment Function

Low cost and easy implementation! We propose a new method that doesn't require image processing equipment.

Introducing the concept of the "R2 Parts Feeder with Front/Back and Orientation Alignment Function." It allows for the flipping of irregular workpieces and orientation adjustment without using image processing devices, enabling stable operation in applications such as loaders and unloaders for machine tools. This product targets customers who handle irregular or fragile workpieces. 【Features and Selling Points】 ■ Automatically flips "front/back" and "orientation" during transport ■ Resistant to dirt (no sensors) ■ Capable of transporting relatively large items (up to 3 kg) ■ Low cost and easy to implement ■ Can accommodate fragile workpieces *For more details, please download the PDF or feel free to contact us.

  • Feeder

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No need for expensive 3D robot vision! Precision picking of bulk materials for millions.

With the R2 parts feeder featuring front and back alignment functionality, automation is possible for just a few million. It also enables stable transportation of irregular and fragile workpieces! *Promotional materials are currently available.

In the case of individually introducing conventional 3D vision systems and 6-axis robots, we are developing a new solution to bring innovation to automation lines that required significant investment. This product is designed specifically for customers in the automotive parts industry who handle automation of loaders and unloaders at machining centers, as well as irregular and fragile workpieces. The parts feeder is equipped with a function that automatically flips the "front and back" and "orientation" during transport, achieving dirt resistance without the need for additional sensors. Furthermore, it can transport large parts weighing up to 3 kg and supports layout design using a simulator. With a total proposal in mind for collaborative robots, it significantly contributes to improving productivity on-site with low cost and easy implementation. *For more details, please download the PDF or feel free to contact us.

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Vibrating Parts Feeder 'FR Series' Case Studies

Presenting a collection of case studies! We will introduce examples that have led to improvements in the work environment and cases where multiple varieties can be accommodated.

This document is a case study collection for the vibration parts feeder "FR Series." It includes numerous examples, such as cases where the use of specially shaped rubber for transportation significantly reduced defect rates, and cases where the stability increased by spreading out the workpieces to prevent overlap. This book serves as a useful reference when considering implementation, so please feel free to download it and take a look. 【Featured Cases】 ■ Reduction of defects in powder metallurgy and aluminum parts ■ Improved working environment with lower noise compared to conventional parts feeders ■ Capability to handle multiple varieties ■ Reduction of downtime during AI and image recognition processes ■ Excellent durability *For more details, please download the PDF or feel free to contact us.

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[FR Series Introduction Case] Excellent Durability

Easy maintenance and preservation, a case where long-term use has become possible!

We would like to introduce a case study of the vibration parts feeder 'FR Series' that we handle. When the bowl parts feeder operates for a long time, it gradually becomes difficult to maintain a stable supply due to wear, and even after consulting with the manufacturer, the repair costs became high. Our product can be addressed with just a replacement of the rubber in case of hardening, making it a low-cost solution. The rubber material can also be changed to suit oil resistance, cold resistance, heat resistance, etc., ensuring durability. [Case Overview] ■ Issues before implementation: Supply became unstable due to wear of the guide and bowl. ■ Effects of implementation: Most aging deterioration can be addressed with just the replacement of rubber. *For more details, please download the PDF or feel free to contact us.

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[FR Series Case Study] Reducing chocolate stalls during AI and image recognition

It is possible to build a low-cost and highly stable system by combining a relatively inexpensive vision system with FR!

We would like to introduce a case where the introduction of the vibration parts feeder "FR Series" has reduced chocolate stops during AI and image recognition. Although a combination of robots and image recognition vision systems was implemented, challenges arose such as difficulty in recognition due to the overlapping of workpieces and the inability to grasp workpieces close to the walls of boxes, leading to frequent chocolate stops. With the introduction of this product, it became possible to supply workpieces in bulk using either a person or a hopper on the parts feeder, effectively spreading out the overlaps. Since there are no obstacles during picking, this resulted in the ability to operate stably for long periods. [Case Overview] ■ Challenges before introduction: Unstable image recognition due to overlapping workpieces ■ Effects of introduction: Increased stability by spreading out workpieces to avoid overlaps *For more details, please download the PDF or feel free to contact us.

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[FR Series Case Study] Capable of Supporting Multiple Varieties

It can respond flexibly, including repurposing to different lines, making it highly cost-effective!

We would like to introduce a case where the introduction of the vibrating parts feeder "FR Series" has made it possible to accommodate multiple varieties. In the case of bowl parts feeders, subtle adjustments are necessary for each variety, and changing varieties requires the replacement of many parts. With the introduction of our product, it is possible to flexibly adjust the orientation and size of the rubber components to match the variety. By making the arrangement tailored to the variety as an attachment, the time required for changing varieties is almost negligible. [Case Overview] ■ Challenges before introduction: Difficulties in changing setups for variety changes and adding new varieties ■ Effects of introduction: Ability to change varieties with a single touch *For more details, please download the PDF or feel free to contact us.

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[FR Series Case Study] Improving Work Environment with Minimal Noise

Reducing noise will lead to an improvement in the working environment within the factory!

We would like to introduce a case where the introduction of the vibration parts feeder "FR Series" improved the working environment with lower noise compared to conventional parts feeders. Various efforts to reduce noise, such as urethane coating for bowl parts feeders and the introduction of non-vibrating parts feeders, did not yield sufficient results. With the introduction of our product, objects are transported using a special rubber with numerous protrusions, which absorbs shocks. This significantly reduces noise because there is no collision or friction between the bowl part of the parts feeder and the transported items. [Case Overview] ■ Challenges before introduction: Tried various options like non-vibrating parts feeders, but noise was still a concern. ■ Effects of introduction: Achieved zero noise between the structure and transported items with specially shaped transport rubber. *For more details, please download the PDF or feel free to contact us.

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[FR Series Case Study] Reduction of defects in powder metallurgy and aluminum parts is possible.

Applied to parts that are sensitive to "scratches, cracks, and chips," such as powder metallurgy parts and aluminum parts.

We would like to introduce a case where the introduction of the vibration parts feeder "FR Series" has made it possible to reduce defects in powder metallurgy and aluminum parts. Before the introduction, cracks and chips occurred in the powder metallurgy parts before sintering due to impacts from drops during poka-yoke, which lowered the yield. After the introduction, by transporting objects with a special rubber that has a large number of protrusions, the impacts were absorbed. This made it possible to minimize cracks and chips and supply the parts effectively. [Case Overview] ■ Challenges before introduction: A bowl parts feeder caused a large number of cracks and chips. ■ Effects of introduction: A significant reduction in defect rates with a specially shaped transport rubber. *For more details, please download the PDF or feel free to contact us.

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Welding Robot System Simple Estimation Tool

You can get an estimate of the amount for the selected configuration! Adjustments can be made to meet your desired specifications.

The "Welding Robot System Simple Estimation Tool" is a desktop application that dynamically displays configuration examples by selecting your desired configuration. It is intended to be provided by our company to trading companies as a sales support tool, allowing users to grasp the estimated cost based on the selected configuration. Additionally, the displayed amounts can be adjusted according to your preferences using our internal master data. Please feel free to contact us when you need assistance. 【Features】 ■ Dynamically displays configuration examples by selecting your desired configuration ■ Allows you to understand the estimated cost based on the selected configuration ■ The displayed amounts can be adjusted to your preferences using internal master data *For more details, please feel free to contact us.

  • Welding robot

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Collaborative Robot Demo Introduction

Introducing various demo contents! It can be applied to remote shooting systems and more.

We would like to introduce the demonstration of the "collaborative robot." A demo was conducted to operate the robot using an external device. The UR5e was controlled with a game console controller. In the demo of contact position correction using a force sensor, position correction was achieved without using a vision sensor. Additionally, the 3D-shaped workpieces were compatible with G-code. This made it suitable for teaching applications such as coating, sealing, deburring, and welding. A live demonstration of the vision system combined with the collaborative robot was also conducted. Object recognition using a 2.5D camera, an introduction to our vibrating parts feeder, and position correction using landmarks were performed. [Demo Content] ■ Demo 1: Operating the robot with an external device ■ Demo 2: Contact position correction using a force sensor ■ Demo 3: Compatibility with 3D-shaped workpieces ■ Demo 4: Vision system + collaborative robot *For more details, please feel free to contact us.

  • Other industrial robots

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A factory that becomes more profitable with professional improvement proposals.

With reliability and integrity as our motto! For improving on-site productivity, start with our "free improvement proposal."

Our company is a manufacturer of production equipment rooted in the local community. We provide custom development of production equipment and modification services for existing equipment to a wide range of customers, from the automotive industry to medical devices. Additionally, we have a large number of experienced staff members who have a wealth of experience in automating various industries, allowing us to offer unique solutions to challenges. 【Features】 ■ Over 1,000 equipment production achievements ■ Complete free diagnosis and proposals ■ Wide range of proposal content *For more details, please refer to the PDF materials or feel free to contact us.

  • Other services

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Key Points of Coating Process Automation

Introducing specific points and examples related to the automation of coating processes!

The coating process plays an important role in the manufacturing industry. By automating the coating process, many benefits can be achieved, such as improved production efficiency, uniform quality, and ensured safety. This article introduces specific points and examples regarding the automation of the coating process. There are several challenges associated with manual coating processes. - Variability in quality: Manual work requires measures to address quality variability due to the skill of the worker. - Low efficiency: Manual work is time-consuming and tends to result in low production efficiency. - Safety issues: Solvents and paints are often harmful to the human body, which can threaten the safety of workers. *For more detailed information, please refer to the related links. Feel free to contact us for more details.

  • Other industrial robots

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Collaborative Robots vs Industrial Robots: Palletizing Edition

For those considering automation from now on! A comparison between collaborative robots and industrial robots.

Due to the labor shortage in logistics, it has become important to improve the efficiency of product shipping preparations and loading and unloading. In this article, we will compare and explain two representative methods (collaborative robots and industrial robots) for those considering automation. Collaborative robots are robots that can work safely alongside humans. They have the advantage of not requiring safety barriers, making them easy to implement even in space-constrained environments. *You can view the detailed content of the blog through the related links. Please feel free to contact us for more information.*

  • Other industrial robots

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Points of Welding Automation

Welding automation significantly improves productivity and quality, while safety measures and environmental considerations are important challenges!

The automation of welding processes is an important technology that enhances productivity and quality in the manufacturing industry. In particular, the automation of spot welding and arc welding has become a significant challenge in many manufacturing sites. This article will provide a detailed explanation of the key points when automating these welding techniques with robots. *For more detailed content of the blog, please refer to the related links. Feel free to contact us for more information.*

  • Welding Machine
  • Welding robot

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Production equipment repair and maintenance services

Support customers with a wide range of machines and equipment, utilizing our extensive knowledge and technical skills!

At Ogawa Manufacturing Co., Ltd., we offer repair and maintenance services for production equipment. Breakdowns and troubles with production equipment are unavoidable issues in the manufacturing industry. However, it can be difficult to repair equipment when the manufacturer is unknown, no longer exists, or when it is from an overseas manufacturer without domestic support. Our company provides technical expertise that can handle situations even without blueprints, along with a wide range of maintenance services to fully support your equipment. 【Features】 ■ Extensive experience and reliable technology ■ Minimization of downtime through emergency response ■ Provision of suitable solutions based on the situation ■ Maintenance agency services for production equipment manufacturers *For more details, please refer to the related links or feel free to contact us.

  • Calibration and repair

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[Production Example] Robot Welding System

Delivery to the transportation machinery industry! The robot performs CO2 welding on the set iron workpiece.

We would like to introduce a case study of the "Robot Welding System" that we manufactured. The delivery destination is the transportation equipment industry. The robot performs CO2 welding on the set iron workpieces. It is possible to weld thin-walled pipes with complex shapes while rotating them with a positioner. Please feel free to contact us when you need our services. 【Case Overview】 ■ Delivery Destination: Transportation Equipment Industry ■ Application: Welding *For more details, please refer to the related links or feel free to contact us.

  • Welding Machine

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[Production Example] Automatic Welding Machine

Automatically supply three metal parts! We will perform projection welding.

We would like to introduce a case of the "automatic welding machine" produced by our company. It automatically supplies three metal parts and performs projection welding. Please feel free to contact us when you need our services. 【Application】 ■ Welding *For more details, please refer to the related links or feel free to contact us.

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[Production Example] Hole Processing Machine

For cutting and shearing applications! We will perform hole processing on the sides of cylindrical metal parts.

We would like to introduce a case of the "hole processing machine" manufactured by our company. Holes are processed on the sides of cylindrical metal parts. Please feel free to contact us when you need our services. 【Applications】 ■ Cutting and shearing *For more details, please refer to the related links or feel free to contact us.

  • Other processing machines

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[Production Example] Pipe Outer Diameter Reducing Forming Machine

By pulling both ends of the material, it is possible to control the thickness of the sheet after molding!

We would like to introduce a case study of the "Pipe Outer Diameter Reducing Molding Machine" that we manufactured. This machine shapes the outer diameter of a pipe to be thinner than the material itself. By passing the pipe through a ring-shaped mold, it becomes narrower than before. At this time, by pulling both ends of the material, it is possible to control the thickness of the plate after molding. 【Case Overview】 ■ Shapes the outer diameter of the pipe to be thinner than the material ■ Allows control of the thickness of the plate after molding by pulling both ends of the material *For more details, please refer to the related links or feel free to contact us.

  • Other processing machines

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[Production Example] Pipe End Processing Machine with Pipe Supply Unit

Take out the set pipes one by one and move them to the terminal processing machine! Carry out the terminal shaping process.

We would like to introduce a case of our "Pipe End Processing Machine with Pipe Supply Unit." The set pipes are taken out one by one and moved to the end processing machine, where the end shaping process is performed. Please feel free to contact us when you need our services. 【Applications】 ■ Supply and Transport *For more details, please refer to the related links or feel free to contact us.*

  • Other processing machines

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[Production Example] Resin Parts Assembly Machine

Automatically retrieves parts from multiple supply machines and performs assembly!

We would like to introduce a case study of the "Resin Parts Assembly Machine" that we manufactured. It automatically retrieves parts from multiple supply machines and performs assembly. Please feel free to contact us if you have any inquiries. 【Applications】 ■ Supply and Transport ■ Assembly *For more details, please refer to the related links or feel free to contact us.

  • Assembly Machine

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[Production Example] Tatami Stacking Robot

Delivery to the tatami manufacturing industry! Introducing a robot that stacks tatami mats alternately front and back.

We would like to introduce a case study of the "Tatami Stacking Robot" that we produced. The client is in the tatami manufacturing industry, and the robot stacks tatami mats alternately face up and face down. Please feel free to contact us if you have any inquiries. 【Case Overview】 ■ Client: Tatami manufacturing industry ■ Purpose: Stacking tatami mats alternately face up and face down *For more details, please refer to the related links or feel free to contact us.

  • Transport and handling robots

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[Production Example] Aluminum Frame Cutting Machine

Reduce material waste and cut costs! It is now possible to operate by cutting only the necessary amount.

In our company, we have developed our own aluminum frame cutting machine to improve the efficiency of the processing process and enhance quality, which has been introduced for in-house processing. The cutting machine we have introduced uses a circular saw (chip saw). This choice has resulted in a significantly cleaner cutting surface compared to the conventional band saw. As a result, the finishing process that was previously necessary before assembly has become unnecessary, greatly improving work efficiency. 【Case Overview】 ■ Background of Introduction: Efficiency improvement and quality enhancement in the processing process ■ Features of the Equipment - The adoption of a circular saw (chip saw) has resulted in a very clean cutting surface. - The finishing process that was previously required before assembly is no longer necessary, leading to a significant improvement in work efficiency. *For more details, please refer to the related links or feel free to contact us.

  • Plastic processing machines (cutting and rolling)

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[Production Example] Double-Sided Film Lamination Device

Applicable for general use of applying protective films to products such as glass, resin sheets, metal sheets, etc.!

There is a task of applying protective film to sheet products such as stainless steel. We would like to introduce a case where we manufactured a "double-sided film application device" at the request of a company. Until now, single-sided film application was carried out using existing dedicated machines, but there were concerns about work efficiency and the burden on workers. By introducing this product, it is possible to apply film to both sides with just one pass, reducing the work time by half compared to applying film to each side separately. 【Purpose and Challenges of Introduction】 ■Reduction of the burden on workers ■Improvement of work efficiency ■Streamlining of the production line *For more details, please refer to the related links or feel free to contact us.

  • Other surface treatment equipment

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[Welding Product Manufacturing Example] Pipe TIG Welder <Transportation Equipment Industry>

The delivery destination is the automotive industry, with products that weld multiple pipes! One-stop production case.

We would like to introduce a case study of the production of a "Pipe TIG Welding Machine" at our company. The delivery destination is the automotive industry. This product is used for welding multiple pipes. Our company provides one-stop production of factory automation equipment. Please feel free to contact us if you have any inquiries. 【Case Overview】 ■ Product Name: Pipe TIG Welding Machine ■ Delivery Destination: Automotive Industry ■ Industry: Transportation Equipment Industry ■ Application: Welding *For more details, please refer to the related links or feel free to contact us.

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[Examples of Manufacturing Press-Fit and Riveting Products] Riveting Machine (Press) <Transportation Equipment Industry>

Products used for riveting work by press! One-stop manufacturing of factory automation equipment.

We would like to introduce a case study of the production of a "rivet machine" at our company. This product is used for riveting operations with a press. The delivery destination is in the transportation equipment industry. Our company provides one-stop production of factory automation equipment. Please feel free to contact us if you have any inquiries. 【Case Overview】 ■ Product Name: Rivet Machine ■ Delivery Destination: Transportation Equipment Industry ■ Application: Press-fitting and Riveting *For more details, please refer to the related links or feel free to contact us.

  • Other processing machines

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  • IoTデバイス開発・運用の課題を解決。各ポイント解説資料を進呈

    IoTデバイス開発・運用の課題を解決。各ポイント解説資料を進呈

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