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  3. 小川製作所
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Industrial Machinery
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小川製作所

EstablishmentFebruary 1965
capital900Ten thousand
number of employees27
addressOkayama/Soja-shi/Akihama 600
phone0866-93-3618
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last updated:Sep 17, 2024
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小川製作所 List of Products and Services

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Automation SIer Business Automation SIer Business
Vibrating Conveyor FR Series Vibrating Conveyor FR Series
Production equipment repair and maintenance services Production equipment repair and maintenance services
Others Others
Press and bend Press and bend
Supply and transport Supply and transport
Cutting and shearing Cutting and shearing
Press-fitting and riveting Press-fitting and riveting
Welding Welding
Assembly Assembly
Durability testing and inspection Durability testing and inspection
Transcription and coating Transcription and coating
Supply

Supply and transport

About supply and transportation products

[Production Example] Double-Sided Film Lamination Device

Applicable for general use of applying protective films to products such as glass, resin sheets, metal sheets, etc.!

There is a task of applying protective film to sheet products such as stainless steel. We would like to introduce a case where we manufactured a "double-sided film application device" at the request of a company. Until now, single-sided film application was carried out using existing dedicated machines, but there were concerns about work efficiency and the burden on workers. By introducing this product, it is possible to apply film to both sides with just one pass, reducing the work time by half compared to applying film to each side separately. 【Purpose and Challenges of Introduction】 ■Reduction of the burden on workers ■Improvement of work efficiency ■Streamlining of the production line *For more details, please refer to the related links or feel free to contact us.

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[Production Example] Resin Parts Assembly Machine

Automatically retrieves parts from multiple supply machines and performs assembly!

We would like to introduce a case study of the "Resin Parts Assembly Machine" that we manufactured. It automatically retrieves parts from multiple supply machines and performs assembly. Please feel free to contact us if you have any inquiries. 【Applications】 ■ Supply and Transport ■ Assembly *For more details, please refer to the related links or feel free to contact us.

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[Production Example] Pipe End Processing Machine with Pipe Supply Unit

Take out the set pipes one by one and move them to the terminal processing machine! Carry out the terminal shaping process.

We would like to introduce a case of our "Pipe End Processing Machine with Pipe Supply Unit." The set pipes are taken out one by one and moved to the end processing machine, where the end shaping process is performed. Please feel free to contact us when you need our services. 【Applications】 ■ Supply and Transport *For more details, please refer to the related links or feel free to contact us.*

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[Supply and Transport Product Manufacturing Examples] Injection and Discharge Equipment

One-stop manufacturing of factory automation equipment! A device for filling and discharging particulate materials.

We would like to introduce a case study of the production of an "Injection and Discharge Device" at our company. This is a one-stop production of factory automation equipment designed to fill and discharge particulate materials. Its applications are in supply and transportation. Please feel free to contact us if you have any inquiries. 【Case Overview】 ■Product Name: Injection and Discharge Device ■Application: Supply and Transportation *For more details, please refer to the related links or feel free to contact us.

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[Supply and Transport Product Production Case] Supply + Retrieval Automation

Automation of work supply and retrieval operations for existing equipment! Applications include supply and transportation.

We would like to introduce a case study of our product "Supply + Extraction Automation." Automation of work supply and extraction tasks for existing equipment. Our company provides one-stop manufacturing of factory automation equipment. Please feel free to contact us if you have any inquiries. 【Case Overview】 ■Product Name: Supply + Extraction Automation ■Application: Supply and Transport *For more details, please refer to the related links or feel free to contact us.

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【R2 feeder with front and back alignment function】Difference from FR feeder

Some of the work that was not cost-effective has become possible with the new product!

We will introduce the differences between the "R2 feeder with front-back and orientation alignment function" and the previous FR feeders, as well as a comparison with current solutions. This product can align front-back and orientation using the feeder alone. It is proposed as an alternative to needs that were thought to be difficult to address with only 3D robot vision for bulk picking. In the case of the solution currently under development, automation is possible with just our feeder plus a single-action actuator and the necessary number of axes. 【Differences from previous FR feeders】 ■ Previously: To align the orientation and front-back, it was necessary to use separate laser scanners or cameras for detection and additional mechanisms for alignment. ■ This time: It is possible to align front-back and orientation using the feeder alone. *For more details, please download the PDF or feel free to contact us.

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Concept of R2 Parts Feeder with Front/Back and Orientation Alignment Function

Low cost and easy implementation! We propose a new method that doesn't require image processing equipment.

Introducing the concept of the "R2 Parts Feeder with Front/Back and Orientation Alignment Function." It allows for the flipping of irregular workpieces and orientation adjustment without using image processing devices, enabling stable operation in applications such as loaders and unloaders for machine tools. This product targets customers who handle irregular or fragile workpieces. 【Features and Selling Points】 ■ Automatically flips "front/back" and "orientation" during transport ■ Resistant to dirt (no sensors) ■ Capable of transporting relatively large items (up to 3 kg) ■ Low cost and easy to implement ■ Can accommodate fragile workpieces *For more details, please download the PDF or feel free to contact us.

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No need for expensive 3D robot vision! Precision picking of bulk materials for millions.

With the R2 parts feeder featuring front and back alignment functionality, automation is possible for just a few million. It also enables stable transportation of irregular and fragile workpieces! *Promotional materials are currently available.

In the case of individually introducing conventional 3D vision systems and 6-axis robots, we are developing a new solution to bring innovation to automation lines that required significant investment. This product is designed specifically for customers in the automotive parts industry who handle automation of loaders and unloaders at machining centers, as well as irregular and fragile workpieces. The parts feeder is equipped with a function that automatically flips the "front and back" and "orientation" during transport, achieving dirt resistance without the need for additional sensors. Furthermore, it can transport large parts weighing up to 3 kg and supports layout design using a simulator. With a total proposal in mind for collaborative robots, it significantly contributes to improving productivity on-site with low cost and easy implementation. *For more details, please download the PDF or feel free to contact us.

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Vibrating Parts Feeder 'FR Series' Case Studies

Presenting a collection of case studies! We will introduce examples that have led to improvements in the work environment and cases where multiple varieties can be accommodated.

This document is a case study collection for the vibration parts feeder "FR Series." It includes numerous examples, such as cases where the use of specially shaped rubber for transportation significantly reduced defect rates, and cases where the stability increased by spreading out the workpieces to prevent overlap. This book serves as a useful reference when considering implementation, so please feel free to download it and take a look. 【Featured Cases】 ■ Reduction of defects in powder metallurgy and aluminum parts ■ Improved working environment with lower noise compared to conventional parts feeders ■ Capability to handle multiple varieties ■ Reduction of downtime during AI and image recognition processes ■ Excellent durability *For more details, please download the PDF or feel free to contact us.

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[FR Series Introduction Case] Excellent Durability

Easy maintenance and preservation, a case where long-term use has become possible!

We would like to introduce a case study of the vibration parts feeder 'FR Series' that we handle. When the bowl parts feeder operates for a long time, it gradually becomes difficult to maintain a stable supply due to wear, and even after consulting with the manufacturer, the repair costs became high. Our product can be addressed with just a replacement of the rubber in case of hardening, making it a low-cost solution. The rubber material can also be changed to suit oil resistance, cold resistance, heat resistance, etc., ensuring durability. [Case Overview] ■ Issues before implementation: Supply became unstable due to wear of the guide and bowl. ■ Effects of implementation: Most aging deterioration can be addressed with just the replacement of rubber. *For more details, please download the PDF or feel free to contact us.

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[FR Series Case Study] Reducing chocolate stalls during AI and image recognition

It is possible to build a low-cost and highly stable system by combining a relatively inexpensive vision system with FR!

We would like to introduce a case where the introduction of the vibration parts feeder "FR Series" has reduced chocolate stops during AI and image recognition. Although a combination of robots and image recognition vision systems was implemented, challenges arose such as difficulty in recognition due to the overlapping of workpieces and the inability to grasp workpieces close to the walls of boxes, leading to frequent chocolate stops. With the introduction of this product, it became possible to supply workpieces in bulk using either a person or a hopper on the parts feeder, effectively spreading out the overlaps. Since there are no obstacles during picking, this resulted in the ability to operate stably for long periods. [Case Overview] ■ Challenges before introduction: Unstable image recognition due to overlapping workpieces ■ Effects of introduction: Increased stability by spreading out workpieces to avoid overlaps *For more details, please download the PDF or feel free to contact us.

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[FR Series Case Study] Capable of Supporting Multiple Varieties

It can respond flexibly, including repurposing to different lines, making it highly cost-effective!

We would like to introduce a case where the introduction of the vibrating parts feeder "FR Series" has made it possible to accommodate multiple varieties. In the case of bowl parts feeders, subtle adjustments are necessary for each variety, and changing varieties requires the replacement of many parts. With the introduction of our product, it is possible to flexibly adjust the orientation and size of the rubber components to match the variety. By making the arrangement tailored to the variety as an attachment, the time required for changing varieties is almost negligible. [Case Overview] ■ Challenges before introduction: Difficulties in changing setups for variety changes and adding new varieties ■ Effects of introduction: Ability to change varieties with a single touch *For more details, please download the PDF or feel free to contact us.

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[FR Series Case Study] Improving Work Environment with Minimal Noise

Reducing noise will lead to an improvement in the working environment within the factory!

We would like to introduce a case where the introduction of the vibration parts feeder "FR Series" improved the working environment with lower noise compared to conventional parts feeders. Various efforts to reduce noise, such as urethane coating for bowl parts feeders and the introduction of non-vibrating parts feeders, did not yield sufficient results. With the introduction of our product, objects are transported using a special rubber with numerous protrusions, which absorbs shocks. This significantly reduces noise because there is no collision or friction between the bowl part of the parts feeder and the transported items. [Case Overview] ■ Challenges before introduction: Tried various options like non-vibrating parts feeders, but noise was still a concern. ■ Effects of introduction: Achieved zero noise between the structure and transported items with specially shaped transport rubber. *For more details, please download the PDF or feel free to contact us.

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[FR Series Case Study] Reduction of defects in powder metallurgy and aluminum parts is possible.

Applied to parts that are sensitive to "scratches, cracks, and chips," such as powder metallurgy parts and aluminum parts.

We would like to introduce a case where the introduction of the vibration parts feeder "FR Series" has made it possible to reduce defects in powder metallurgy and aluminum parts. Before the introduction, cracks and chips occurred in the powder metallurgy parts before sintering due to impacts from drops during poka-yoke, which lowered the yield. After the introduction, by transporting objects with a special rubber that has a large number of protrusions, the impacts were absorbed. This made it possible to minimize cracks and chips and supply the parts effectively. [Case Overview] ■ Challenges before introduction: A bowl parts feeder caused a large number of cracks and chips. ■ Effects of introduction: A significant reduction in defect rates with a specially shaped transport rubber. *For more details, please download the PDF or feel free to contact us.

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Automated Welding Distortion Correction Device for Construction Machinery Parts

Significantly improve productivity with automated integrated lines from bulk loading to welding, cooling, distortion correction, and palletizing!

This device is a fully automated welding distortion correction system developed for construction machinery parts manufacturers. It automates the entire process from bulk picking for parts supply, robot welding, cooling transport, distortion correction, to palletizing. Compared to traditional manual distortion correction, it reduces the work time per process, achieving both uniform quality of heavy machinery parts and labor savings simultaneously. It can be optimized for each company's line configuration with full-order and semi-order support. We can flexibly accommodate requests for automation of only certain processes or phased implementation. *For more details, please feel free to contact us.

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