常盤産業 List of Products and Services

We will introduce a case of automating the assembly machine for automotive parts, aiming to reduce manufacturing processes and labor costs by automating the line process. Before implementation, production was carried out by an 8-person team, and the overwhelming number of orders led to a situation where production could not keep up. After implementation, the team of 8 was able to perform the work of 10 people, achieving a stable production system through regular maintenance. [Case Overview] ■ Challenges - Manufacturing with an 8-person team - Overwhelming orders leading to production delays ■ Results - Able to perform the work of 10 people with 8 - Achieved a stable production system through regular maintenance *For more details, please refer to the PDF document or feel free to contact us.

• Other assembly machines

We would like to introduce a case study of the "Washer Inspection Device" used for inspecting fine scratches on black spots that are difficult to distinguish. Before the introduction, all inspections were outsourced, incurring an annual cost of 7 million yen, but after the introduction, the burden of outsourcing costs was completely eliminated. Additionally, it became possible to check for dents on the washers, thin scratches on the washer surfaces, and black spots through the software. 【Case Overview】 ■ Challenges - All inspections were outsourced, resulting in an annual cost of 7 million yen. ■ Results - The burden of outsourcing costs was completely eliminated. - The cost of introducing the device was approximately 8 million yen. - The initial investment cost was recovered in the second year. *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

We would like to introduce a case of automating the line process aimed at reducing labor costs in the manufacturing process of the "Industrial Camera Screw Inspection Device." Before implementation, defects were checked manually, but after implementation, we were able to identify issues that were previously unknown to humans, making improvement points clear. Additionally, we considered the introduction of a second automatic machine and gradually implemented automation according to the budget. 【Case Summary (Partial)】 ■Challenges - Manual checking of defects - Inspections based on human subjectivity ■Results - Significantly reduced the defect rate - Contributed to preventing the outflow of defective products *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

We would like to introduce a case where automatic parts supply in the "Screw and Small Parts Inspection Device" has achieved 24-hour operation. To accommodate hollow sets and cut bolts that are difficult to transport due to the absence of a head, we developed a robotic image recognition inspection machine that places screws on a flat pallet and identifies them. Previously, skilled workers checked each item individually, but now we can perform checks for hard-to-see scratches and dents with high precision. 【Case Overview】 ■ Challenge: Skilled workers were checking each item individually. ■ Results - Enabled inspection of screws of various shapes. - High-precision checks for hard-to-see scratches and dents are now possible. - Achieved 24-hour operation. - Enabled packaging of multiple types of parts at once. *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

We would like to introduce a case study on the implementation of a "hose automatic assembly machine" in automation and labor-saving. By opting for "hybrid automation of humans and machines," we achieved a significant reduction in automation costs, which would have otherwise required hundreds of millions in expenses if fully automated. Before implementation, three operators were handling the tasks, but after implementation, it became possible for one operator to manage the work. 【Case Overview】 ■Challenges - Three operators were handling the tasks ■Results - It became possible for one operator to manage the work - Even with partial automation, labor costs were reduced to one-third *For more details, please refer to the PDF document or feel free to contact us.

• Other assembly machines

We would like to introduce our company's "Automation and Labor Saving" initiatives. We offer "Production Line and Manual Work Automation" that can accommodate everything from transfer lines to standalone process automation, as well as "Laser Cleaning" for rust and metal surface treatment and paint stripping. Please feel free to contact us when you need our services. 【Product Line】 ■ Production Line and Manual Work Automation ■ Automation of Appearance and Visual Inspections ■ Automation using Robots ■ Laser Cleaning *For more details, please refer to the PDF materials or feel free to contact us.

• Other services

We would like to introduce our RPA services. We provide support from business investigation and verification before implementation to robot creation and maintenance after implementation. "If we want to automate our operations, can RPA really solve our issues?" "Can our company's operations even be automated with RPA?" For those considering implementation for the first time, our dedicated staff will provide support. 【Implementation Process】 1. Trial and target business hearing 2. Implementation 3. Production and training support 4. Maintenance, management, and operational support *For more details, please refer to the PDF document or feel free to contact us.

• Other services

"BizRobo!" is an RPA tool that allows you to create robots using only mouse operations without any programming. You can try it out with a one-month free trial, and no special equipment is required; it can be used with just one computer. Additionally, it can operate various applications in the background. Please feel free to contact us if you have any inquiries. 【Features】 ■ Accurate without mistakes ■ Never rests ■ Can be easily scaled ■ Works quickly ■ Does not quit ■ Can only do what it has been taught *For more details, please refer to the PDF materials or feel free to contact us.

• Software (middle, driver, security, etc.)

We would like to introduce our "Laser Cleaning Service." By irradiating the area to be cleaned with a laser, plasma is rapidly generated on the irradiated surface, causing the target material to detach from the base material due to the shock and thermal expansion pressure. The operation is simple and can be completed in a short time. We will propose appropriate construction methods and systems tailored to the specific workpiece. 【Features】 ■ Precision - Accurate / Controllable ■ Environmental Impact - Considerate of the environment / Contributing to SDGs *For more details, please refer to the PDF document or feel free to contact us.

• Other services

We would like to introduce our "automation through robotics." We provide support until you can utilize the equipment to achieve your desired performance. Through close collaboration with various robot manufacturers, we facilitate smooth communication between our customers and the manufacturers. 【Areas of Expertise】 ■ Collaboration with various robot manufacturers ■ Comprehensive support for upstream and downstream equipment ■ Proposals based on our own specifications *For more details, please refer to the PDF document or feel free to contact us.

• Other services

We would like to introduce our "Automation of Visual Inspection" that we are conducting. We have a wealth of delivery experience with inspection equipment for automotive resin products and industrial camera screw inspection devices. We solve the labor shortage through automation and labor-saving measures. Please feel free to contact us when you need our services. 【Image Processing Inspection System】 ■ Camera & Lighting Selection ■ NG Detection by AI ■ Original Image Processing Software ■ PC-Based Unique Platform ■ Automated Inspection Linked with Robots ■ Comprehensive Support from Concept to Implementation *For more details, please refer to the PDF materials or feel free to contact us.

• Other services

We would like to introduce our "Automation of Production Lines and Manual Operations." We cater to the transportation process, assembly process, parts supply process, and inspection process. With years of achievements and experience, we respond to various needs. Please feel free to contact us when you require our services. 【Features】 ■ Responding to various needs based on years of achievements and experience ■ Capable of automating from transfer lines to standalone processes ■ Proposing automatic machines suitable for various work shapes ■ Able to accommodate various specifications both domestically and internationally *For more details, please refer to the PDF materials or feel free to contact us.

• Other services

We would like to introduce our "Anti-Slip Coating Agent." It maintains its anti-slip effectiveness even when wet, protecting against falls and slip accidents. It is resistant to peeling and also offers anti-rust and static effects. It is effective for use on "floors, stairs, corridors, structures, pedestrian bridges, and connecting bridges inside and outside factories and warehouses," as well as "ramps in hospitals and nursing facilities." 【Features】 ■ Difficult to peel off due to a powerful special adhesive ■ Always exhibits strong anti-slip effectiveness ■ High weather resistance (fuel, seawater, acid rain, heat, ultraviolet rays) ■ Strong durability (can withstand truck traffic) ■ Anti-rust effect (covers the surface of metals like iron plates with a strong coating) ■ Partial repairs possible through re-coating *For more details, please refer to the PDF document or feel free to contact us.

• Other painting machines

We propose "Fume and Oil Mist Countermeasures" as a solution to airborne dust particles in our factory, particularly for issues related to oil mist and fume fine dust. Our dust collectors have no fire risk and purify the air within the factory. This will be beneficial for factories equipped with machining (lathe, NC, MC), grinding machines, and other equipment. 【Features】 ■ Adoption of high-performance dust collectors (highly rated for dust collection power, durability, and reliability) ■ Products based on electric dust collection technology characterized by needle discharge ■ Dedicated filters for oil mist that capture mist of approximately 1 micron and above ■ High durability against high temperature and high pressure ■ Strong capture capability for large amounts of oil *For more details, please refer to the PDF materials or feel free to contact us.

• Oil Mist Collector

We offer "infrared thermal imaging cameras" that enable early detection of individuals with fever while maintaining social distance. We have the high-performance model "R450SS" and the camera head separation model "F50-STD" available. In the event of detecting an abnormal temperature, an alarm will sound quickly. Please feel free to contact us if you are interested. 【Features】 ■ Non-contact screening of body surface temperature while maintaining social distance ■ Quick alarm sound in case of detecting an abnormal temperature ■ Customizable threshold and measurement area ■ Proven track record at international airports nationwide *For more details, please refer to the PDF document or feel free to contact us.

• Thermography

The "μ isolator" is a seismic isolation device that achieves seismic protection only in the necessary areas by placing it under equipment that needs to be protected from earthquakes in factories, offices, and other locations. It is suitable for floor seismic isolation of important equipment and for preventing the tipping of racks and fragile items within factories. It can accommodate a very wide range of applications, from machine tools and equipment racks to OA floors and high-end artworks. 【Features】 ■ Easy to install ■ Thin, light, and strong ■ Significant cost reduction ■ No constraints, widely applicable *For more details, please refer to the PDF materials or feel free to contact us.

• Anti-vibration, earthquake-proof, vibration-isolating devices

"T-LOCK" is an earthquake-resistant bracket that can be installed without drilling holes. It can be installed without moving the equipment and is detachable, making it suitable for frequent line changes in the equipment. The shape can be customized to order. Please feel free to contact us when you need assistance. 【Features】 ■ Can be installed without drilling holes in the floor ■ Can be installed without moving the equipment ■ Compatible with various sizes ■ Detachable *For more details, please refer to the PDF document or feel free to contact us.

• bracket

"T-Mute" is an aluminum sound-absorbing material that reduces machine operating noise within factories, not only eliminating sound leakage outside the factory but also improving the working environment inside the factory. It solves problems such as "there are complaints from nearby residents, but the source of the noise is unknown" and "I don't want to compromise on work efficiency." This product has excellent fire resistance, high-speed airflow resistance, water resistance, corrosion resistance, and vibration resistance, allowing for semi-permanent use. 【Features】 ■ Usable in various indoor and outdoor locations ■ No generation of dust or fibers ■ Lightweight despite being metal ■ Capable of accommodating a wide range of sound frequencies ■ Almost 100% recyclable *For more details, please refer to the PDF document or feel free to contact us.

• Other metal materials

"T-Protect" is a chiller condenser clogging prevention filter that can ensure airflow even in mist environments. About 70% of chiller failures are due to damage to cooling components caused by condenser clogging. This product is characterized by its low tendency to clog with dirt. Additionally, it can be reused repeatedly through cleaning. [Features] ■ Ensures airflow even in mist environments ■ Perfect fit according to intake size ■ Easy one-touch attachment with Velcro ■ Low tendency to clog with dirt *For more details, please refer to the PDF document or feel free to contact us.

• Other filters

We would like to introduce the "Workplace Environment Improvement Products" handled by Tokiwakogyo Co., Ltd. We offer a variety of products, including the soundproof panel "T-Mute," which has a proven noise reduction of over 20dB, as well as the ceramic material (tile recycling) anti-slip "T-Grip" and infection prevention products. You can choose according to your needs. 【Lineup (excerpt)】 ■ Equipment noise soundproof panel T-Mute ■ Earthquake countermeasure gel sheet T-LOCK ■ Fall prevention anti-slip T-Grip ■ Infrared thermal imaging camera (handheld and dome types) ■ Splash prevention board, etc. *For more details, please refer to the PDF materials or feel free to contact us.

• Other safety and hygiene products

The "Multi-Image Processing and Inspection System" is a product equipped with an automatic inspection system that resolves labor shortages through robots and image processing. It adopts new inspection technologies for "halation removal" and "surface irregularity extraction." Images are synthesized using 360°/8-direction lighting and imaging. Additionally, our company offers proposals for automation systems. Customization is also available, so please feel free to contact us. 【Features】 ■ Halation Removal: Metal processing parts "scratches and dents" ■ Surface Irregularity Extraction: Resin parts "chipping," connector and housing parts ■ Easy Lighting Setup: Resin parts "scratches," connector and housing parts ■ New Inspection Technology: Multi-Image Processing *For more details, please refer to the PDF document or feel free to contact us.

• Image Processing Equipment
• Other inspection equipment and devices
• Inspection robot

The "High-Speed Appearance Inspection Device" is a parallel link type product that conducts inspections by approaching the targeted position from various angles using a single camera. With a wide operating range, it can achieve a maximum bending angle of 90 degrees and a rotation angle of 360 degrees. It realizes space-saving for inspection devices and can be easily set up with a dedicated console. Our company can also accommodate advanced and complex appearance inspections using COGNEX ViDi (deep learning). We can design and manufacture devices tailored to your product specifications, so please feel free to contact us. 【Features】 ■ Approaches the targeted position from various angles using a single camera ■ Coordinated operation combining XYZ stage and rotation (Rz) stage ■ Positioning accuracy of ±0.05 degrees ■ Space-saving design for inspection devices ■ Easy setup with a dedicated console *For more details, please refer to the PDF materials or feel free to contact us.

• Other inspection equipment and devices
• Other image-related equipment
• Visual Inspection Equipment

At Tokiwa Sangyo Co., Ltd., we propose the "automation" of production lines. We solve the labor shortage through the automation and labor-saving of production lines. We offer a wide range of solutions including production lines, visual inspection, and automatic inspection systems. We handle systems such as the "Multi-Image Processing and Inspection System" that alleviates labor shortages with robots and image processing, and the "3D Recognition Extraction and Automatic Alignment Device." 【Examples of Labor-Saving Devices】 ■ 3D Bolt Cylinder Picking System (TP100M) ■ Multi-Image Processing and Inspection System ■ 3D Bolt Cylinder Picking System (SP100D) ■ 3D Recognition Extraction and Automatic Alignment Device ■ Parallel Link Type High-Speed Appearance Image Inspection Device *For more details, please refer to the PDF materials or feel free to contact us.

• SCARA Robot
• Inspection robot
• Other inspection equipment and devices

The "3D Recognition Extraction and Automatic Alignment Device" is a system that performs "recognition and extraction" and "automatic alignment" from bulk materials such as metal and resin. It is equipped with TOKIWA's original interference avoidance function. The software design prioritizes user operability. Our company provides comprehensive support from concept to equipment installation. Please feel free to contact us when needed. 【Features】 ■ Unique mathematical algorithms ■ Proprietary platform ■ Recommendations for suitable robots ■ Image inspection system linked with robots ■ Customized design ■ Software design focused on user operability *For more details, please refer to the PDF materials or feel free to contact us.

• Inspection robot
• Other industrial robots

This product is a non-fluorocarbon type cooler for control panels that maintains an appropriate temperature condition through unique energy-saving control. Its sealed structure prevents the intrusion of oil mist and dust. The external fan uses "metal blades" that are highly resistant to oil, allowing for easy removal of the fan and hassle-free maintenance. It also comes with a notification function for maintenance timing. 【Features】 ■ The external fan uses "metal blades" that are highly resistant to oil ■ Easy removal of the fan for hassle-free maintenance ■ Easy filter replacement ■ Notification function for maintenance timing ■ Four types of operating modes *For more details, please refer to the PDF document or feel free to contact us.

• Control Panel Cooler

This product is an indoor soundproof partition that can divide rooms and address indoor noise issues. It is easy to set up, made of flame-retardant materials, and comes in a variety of colors. It can be used to reduce equipment noise, create a meeting-friendly workspace, provide a quiet office environment, and address neighborhood noise problems. 【Features】 ■ Easy to set up ■ Easy to move ■ Wide range of color options ■ Flame-retardant material (optional) ■ Basic size: W900×H1,810×D33 *For more details, please refer to the PDF document or feel free to contact us.

• Other office supplies
• others

It is designed for securing various industrial machinery and all types of equipment. It can also be installed in clean rooms and on second floors without floor strength. It is convenient for equipment lines that require frequent layout changes, as it can be easily removed.

• Other machine tools
• Assembly Machine
• Other environmental equipment