ペンギンソリューションズ (日本ストラタステクノロジー) List of Products and Services

The "Stratus ztC Edge" is an industrial edge solution consisting of two devices (nodes). With a built-in virtualization environment, it can be used with a simple setup. By constantly synchronizing data between the two devices, it ensures that even if a failure occurs in the first device, data is not lost, and the system can continue operating by switching to the second device. It can be utilized to reduce downtime and automate factories. 【Features】 ■ Zero-touch response to node failures ■ After switching nodes, the replacement work is completed simply by reconnecting the cables ■ Resistant to dust and vibration, and can be used in environments ranging from -40°C to +60°C ■ Supports long-term maintenance for 10 years, aiding stable operations *For more details, please refer to the materials. Feel free to contact us with any inquiries.

In various operational environments such as manufacturing and logistics, old industrial computers have been used for many years. However, as the importance of computers continues to grow in the future, there may be a need for new computers. This document introduces our computer 'ztC Edge', which operates by connecting two pieces of hardware, allowing the system to continue functioning with one unit even if the other fails. [Contents] ■ The increasing importance of "on-site computers" and the requirements needed ■ An on-site computer that surpasses existing concepts, ensuring the system does not stop even in the event of hardware failure ■ A wide range of applications from alternatives to existing computers to IoT edge computers *For more details, please refer to the PDF document or feel free to contact us.

Manufacturing equipment manufacturers face numerous challenges, one of which is likely the reduction of management and maintenance burdens. The demands for adopting new technologies and improving operational rates from customers only increase the workload of management and maintenance... However, what if it were possible to enhance the productivity of the equipment while solving that problem and maintaining a competitive advantage? We will introduce the key to bringing new value to business through the visualization of operational status while contributing to the improvement of customer operational efficiency. 【Contents】 ■ Consolidating multiple applications into a virtualized environment. Enhancing the value of manufacturing and processing equipment through efficient centralized management. ■ Realizing “non-stop” manufacturing equipment with highly automated redundant configurations. Improving customer productivity with high operational rates even without super engineers. ■ Enabling proactive services through the visualization of operational status. Bringing new value as a “game changer.” *For more details, please refer to the PDF document or feel free to contact us.

It is common to operate manufacturing systems with a configuration of a PC server and a backup machine. However, the impact of even a half-day system downtime on manufacturing line processes, quality control, and shipping management is enormous. Are you not concerned about the availability of high-performance systems that directly affect your business? Additionally, are you not spending a lot of time and costs on operations and maintenance? 【Content】 ■ We support manufacturing lines that "never stop" 24 hours a day, 365 days a year. In the event of a failure, the system automatically switches to a safe node, allowing operations to continue without interruption and without human intervention. ■ Replacing failed nodes can also be easily handled on-site. No need for skilled engineers. The system can be monitored remotely, enabling proactive maintenance. ■ Utilizing non-stop servers in the right places, we support manufacturing lines that never stop, 24 hours a day, 365 days a year. We achieve optimization of manufacturing line management with high-performance servers necessary for real-time processing and compact, robust edge servers that are ideal for on-site operations. *For more details, please refer to the PDF document or feel free to contact us.

The quality inspection system, which can be considered the backbone of the manufacturing line, is crucial. If a failure occurs there, it can significantly impact shipping operations. When Strata Machinery (a fictitious name), a transportation equipment manufacturer, sought to innovate this quality inspection system, the primary requirement they emphasized was high availability. Furthermore, after implementation, they needed to quickly establish a log collection system due to changes in regulations. So, how did they solve these two challenges? 【Content】 ■ Achieved stable operation without downtime even in emergencies. Two redundant nodes automatically take over processing to a safe node in the event of hardware trouble, allowing operations to continue without interruption. ■ Easy & speedy installation, configuration, and management. With user-friendly setup and management tools, advanced virtualization environments can be easily and quickly installed, configured, and managed. ■ Peace of mind with a 10-year long-term maintenance plan and excellent return on investment! It is also possible to reduce running costs such as maintenance. ■ Compact and robust chassis design that withstands the harsh conditions of the manufacturing environment. Resistant to dust and vibration, with an operating temperature range of -40 to +60°C. Stable operation even in extreme environments. *For more details, please refer to the PDF document or feel free to contact us.

The business systems that are essential for daily operations have become very important regardless of the size of the company. At Strata Business Services (pseudonym), we operated an authentication server and an order management system on a PC server. However, frequent issues arose with the PC server, ultimately leading to a critical situation where the system came to a halt. This caused significant chaos within the company and also affected our business partners, creating a crisis... Therefore, we decided to consider the introduction of a new server with high availability. This document explains in an easy-to-understand comic format the story of how we implemented the "Non-Stop Edge Server: Stratus ztC Edge" into our corporate system, allowing us to continue business without stopping the system while keeping operational costs down. It provides insights into the benefits of adopting the "ztC Edge." [Contents] ■ Achieved reliable system operation that is "non-stop" 24/7, 365 days a year ■ Simple fault replacement, with the ability to check operational status anytime and anywhere via the web ■ Excellent overall cost performance due to a simple configuration *For more details, please refer to the document. Feel free to contact us with any inquiries.

Utilizing on-site data is the key to successful manufacturing DX. To collect and analyze large amounts of data in real-time, there are various challenges such as stable operation, security measures, and maintenance. This is where edge computing comes into focus. The edge computing platform 'ztC Edge' can recover from troubles without stopping the system due to its redundant configuration, and it allows for speedy and easy implementation and operation. It is equipped with functions such as device monitoring, self-protection, and security, and is actively used in various facilities. Currently, we are offering a document that includes a report by an external research company on the effects of implementing 'ztC Edge'. The document presents examples based on interviews with mining, manufacturing, and food and beverage companies, showcasing reductions in system maintenance time and management costs, helping you understand the benefits of adopting 'ztC Edge'. [Contents (excerpt)] ◎ Analysis of product implementation effects ◎ Benefits of product implementation ◎ Cost analysis over three years ◎ Introduction of product overview and features *For more details, please refer to the document. Feel free to contact us as well.

With the promotion of digitalization, the number of systems and devices operating in manufacturing sites is increasing. The management of these systems is becoming increasingly complex, and the workload for the personnel is only growing. Monitors and operation panels scattered across lines, equipment, and operations, along with app screens and camera images, as well as disparate PCs and servers... Is there a solution that can integrate the management of these and resolve the mounting challenges? [For those facing such challenges] - Various monitors and operation panels located in different areas of the manufacturing site. They can only be operated or viewed on-site. What if a problem occurs!? - Many sensors are installed to monitor lines and equipment. However, the models and methods are varied, making operation and management difficult. We want to display everything comprehensively on a single monitor... - Numerous PCs and servers are dispersed throughout the manufacturing site. Management is challenging due to the variety of models and operating systems. Moreover, the environment on-site is prone to high temperatures, dust, and vibrations, which can lead to malfunctions... *For more details, please refer to the materials. Feel free to contact us as well.

Recently, with the advancement of IoT, more companies are introducing anomaly detection systems in their manufacturing lines. However, despite having implemented the latest systems, the site is in complete chaos for some reason. Improvements in operational efficiency and quality enhancement are hard to achieve. Is there a smart solution to resolve these issues without much hassle? [For those facing such challenges] - A system was introduced to notify the occurrence of anomalies by lighting up a warning lamp. However, the on-site workers are too busy to notice the anomalies, leading to a surge in defective products... - A system was established to collect data from manufacturing equipment and monitor it in the office. However, without appropriate data and with difficult analysis, fundamental issues remain unresolved, causing problems to recur... - When the threshold was tightened to improve detection accuracy, anomalies occurred frequently, resulting in an alert hell! If the threshold is loosened within the standard range, anomalies are missed... - The on-site environment is hot and humid, causing frequent server failures. Maintenance takes time, during which the system is down for long periods, halting both data collection and monitoring... *For more details, please refer to the materials. Feel free to contact us with any inquiries.

To promote digital transformation in the manufacturing industry, the utilization of IoT data is essential. "Edge computing" is gaining attention as a system that collects large amounts of data, visualizes and analyzes it in real-time, and puts it to use. This document provides a clear explanation of what edge computing is, its features, and its benefits for those who may be asking, "What is edge?" [Contents (excerpt)] ◎ What is "Edge"? ◎ Reasons why edge computing is gaining attention ◎ Five benefits of edge computing ◎ Challenges in operating edge computing systems ◎ Points to consider when implementing edge computing *For more details, please refer to the document. Feel free to contact us with any inquiries.

Japan Stratasys Technology, founded in 1980, has a rich track record in protecting human life, assets, and revenue, particularly in the edge domain. Edge computing is a solution that facilitates data processing at or near the source of data generation, and the utilization of edge data is expanding to advance digital transformation (DX). Currently, we are distributing a document titled "Key Points for Problem Solving" for download. It introduces numerous examples, including control for labor-saving and automation, consolidation of disparate PCs, and relay systems connecting the field and the cloud. [Contents] ■ Background of the expansion of edge data utilization ■ Explanation through examples, "Non-stop" zero-touch computing use cases in the field ■ Supporting data utilization in manufacturing and production sites with "Non-stop" zero-touch computing *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the implementation of zero-touch computing in an automated picking system for a logistics warehouse. Before the implementation, there were demands for the automation and labor-saving of inbound and outbound operations, and the systems supporting automation were required to operate stably 24/7. We introduced an automated picking processing system and controllers that achieve stable operation 24/7. 【Case Overview】 ■ Before Implementation - Demand for automation and labor-saving in inbound and outbound operations - Systems supporting automation required stable operation 24/7 ■ Benefits Gained from Implementation - Controllers that achieve stable operation 24/7 - Systems that can be easily operated and used on the warehouse floor *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the implementation of zero-touch computing in a visualization system for the on-site work conditions of a semiconductor device manufacturer. Before the implementation, there was a demand to visualize and understand the conditions of equipment and workers on-site that could not be digitized, in order to improve operations. The benefits gained from the implementation include an increase in the number of on-site cameras, allowing for the collection and analysis of more detailed footage, as well as the virtualization and consolidation of PCs on high-availability servers, reducing the load. [Case Overview] ■ Before Implementation - Increase in PCs linked to on-site cameras, leading to greater operational burden ■ Benefits Gained from Implementation - Increased number of on-site cameras for more detailed footage collection and analysis - Virtualization and consolidation of PCs on high-availability servers, reducing load - Adoption of virtualization appliances, eliminating the need for VMware *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case of implementing zero-touch computing into an integrated production management system for the automated machinery manufacturing industry. Before the implementation, there was an urgent need to improve domestic parts procurement and production capabilities, as well as challenges in enhancing competitiveness through supply chain strengthening, which included quality improvement, efficiency enhancement, inventory optimization, and lead time reduction. The benefits gained from the implementation included the introduction of an integrated MES in collaboration with suppliers and stable operation of the supply chain through a highly reliable system. [Before Implementation] - Urgent need to improve domestic parts procurement and production capabilities - Aiming to enhance competitiveness through supply chain strengthening, including quality improvement, efficiency enhancement, inventory optimization, and lead time reduction - Necessity for closer data collaboration with suppliers *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the implementation of zero-touch computing in the cloud-based data analysis platform of an industrial equipment manufacturer. Before the implementation, there were urgent issues such as the need to improve manufacturing quality in the heat treatment process, as well as the need for standardization and centralized management of quality control across factories nationwide. The benefits gained from the implementation included the establishment of a data collection platform for quality management and a visualization and analysis dashboard in the cloud. [Case Overview] ■ Before Implementation - Urgent issue of improving manufacturing quality in the heat treatment process - Planning for the collection/visualization/analysis of quality control data ■ Benefits Gained from Implementation - Adoption of high-availability edge computing for data linkage between factories and the cloud, ensuring reliable data collection and accumulation *For more details, please download the PDF or feel free to contact us.