西田製作所 List of Products and Services

This document introduces several common challenges related to metal processing and their solutions. It specifically explains real issues encountered with gears, frames, enclosures, ducts, and large tanks, along with their resolutions. Additionally, it answers frequently asked questions about metal processing. 【Contents】 ■ Case studies on solving metal processing challenges 　Gears / Two types of frames / Enclosures / Ducts / Large tanks ■ Introduction to processing machines ■ Summary of frequently asked questions about metal processing【Q&A】 *For more details, please contact us or download the PDF.

• Wafer processing/polishing equipment
• Processing Contract

On this page, we introduce frequently asked questions about processing. Please make use of this information when requesting services from our company, which specializes in precision sheet metal, fiber laser processing, frame manufacturing, canning, and large five-sided processing. 【Q&A】 ■Q: What is the maximum size that the five-sided processing machine can handle? 　A: X.8000 Y.3000 Z.1750 ■Q: What is the maximum thickness that can be cut with a laser? 　A: Steel 0.1–30mm, Stainless Steel 0.05–16mm, Aluminum 0.5–12mm ■Q: What materials can be cut with a laser? 　A: Steel, Stainless Steel, Aluminum, Copper, Brass, Titanium ■Q: What is the processing ratio? (Steel: Stainless Steel: Aluminum) 　A: Steel 60%, Stainless Steel 35%, Aluminum 5% *For more details, please refer to the PDF document or feel free to contact us.

• Wafer processing/polishing equipment
• Processing Contract

On this page, we introduce frequently asked questions about processing. Please make use of this information when requesting services from our company, which specializes in precision sheet metal and fiber laser processing, frame manufacturing, can fabrication, and large five-sided machining. 【Q&A】 ■Q: What is the maximum size that the five-sided machining machine can process? 　A: X.8000 Y.3000 Z.1750 ■Q: How thick can the laser cut? 　A: Steel 0.1 to 30mm, Stainless steel 0.05 to 16mm, Aluminum 0.5 to 12mm ■Q: What materials can be cut with the laser? 　A: Steel, Stainless steel, Aluminum, Copper, Brass, Titanium ■Q: What is the processing ratio? (Steel: Stainless steel: Aluminum) 　A: Steel 60%, Stainless steel 35%, Aluminum 5% *For more details, please refer to the PDF document or feel free to contact us.

• Wafer processing/polishing equipment
• Processing Contract

We would like to introduce the machines we use for processing. The "laser cutting machine," made in Germany, is capable of processing various metals such as iron, stainless steel, aluminum, and copper. It cuts at an incredibly fast speed, which minimizes heat buildup in the material and virtually eliminates warping during cutting. The "hydraulic brake" is equipped with the TruBend 5000 series, allowing us to engage in various bending processes. Additionally, we have a "five-sided machining center" and "robotic welding machines." 【Main Equipment】 ■ Laser Cutting Machine Capable of processing various metals such as iron, stainless steel, aluminum, and copper. ■ Hydraulic Brake Equipped with the TruBend 5000 series. Engaged in various bending processes. ■ Five-Sided Machining Center For large items up to 8,000mm. Also handles heat-resistant copper (SUS310S). ■ Robotic Welding Machine Daihen FD-84/WB-M350L Equipped with two positioners. *For more details, please refer to the PDF document or feel free to contact us.

• Wafer processing/polishing equipment
• Processing Contract
• Welding robot

We would like to introduce our processing achievements. In the case of "gears," there was a problem where even a slight difference in roundness and blade balance would become very noticeable when in motion. To address this, we made adjustments in the development process and welded the blades in a way that maintains their balance. This resulted in minimal welding distortion and allowed us to process without compromising roundness. In addition, we have various processing achievements in areas such as "frames" and "enclosures." 【Processing Achievements】 ■ Gears ■ Frames ■ Enclosures ■ Ducts ■ Large Tanks *For more details, please refer to the PDF document or feel free to contact us.

• Wafer processing/polishing equipment
• Processing Contract

The "Metal Esthe 1300 ME-2401" is a deburring machine that can polish from multiple directions by rotating eight polishing brushes while performing a swirling motion. Since the brush rotation axis is eccentric and does not intersect with the swirling axis, the polishing brushes can contact the workpiece flowing in any area on the conveyor at various angles, allowing for uniform polishing. Additionally, it is less likely to scratch the workpiece and does not generate secondary burrs. 【Features】 ■ Maximum work width: 1300mm ■ Number of brushes: 8 ■ Maximum work height: 70mm ■ Reduces working time by up to 1/5 to 1/20 (compared to our company) ■ One person can process multiple items simultaneously on the conveyor *For more details, please refer to the PDF document or feel free to contact us.

• Wafer processing/polishing equipment

Through robot welding, we achieve high-quality welding while suppressing the occurrence of spatter even in high-speed welding. 《Equipment》 ● Robot: Daihen FD-B4 【Features】Simple & slim arm design - The built-in cable mechanism prevents cable snagging during robot operation. - Space-saving design allows installation in narrower areas due to reduced robot swing area compared to conventional models. ● Welding Machine: Daihen WB-M350L 【Features】Digital inverter-controlled low-spatter CO2/MAG automatic welding machine - Significantly reduces spatter generation from low to high current ranges. - Achieves high-quality welding while suppressing spatter generation even in high-speed welding. *For more details, please download the PDF or feel free to contact us.

• Mold Design
• Processing Contract

We have the know-how to achieve precision using various fixing methods, as we process around a very sensitive frame constructed from square pipes and similar materials. We also accommodate large items up to 8,000mm in length and have a proven track record with heat-resistant steel (SUS310S). Since we can manufacture frames in-house, we provide quality that comes from the integration of can-making technology and cutting technology. *For more details, please download the PDF or feel free to contact us.

• Mold Design
• Processing Contract

Equipped with lower die movement and a 6-axis back gauge, we can process parts of any size tailored to customer needs, from simple shapes to complex shapes, with high precision and in a short time. 《Device Specifications》 Pressing Force: 1300 kN Bending Length: 3230 mm Extended Specification Bending Length: Open Height: 385 mm Extended Specification Open Height: 615 mm Frame Gap: 420 mm High-Speed Descending Speed: 220 mm/s Maximum Bending Speed: 10-20 mm/s Controller: TASC 6000 3D Graphics, Touch Screen *For more details, please download the PDF or feel free to contact us.

• Mold Design
• Processing Contract

This is a fiber laser cutting machine, said to be the fastest in the world, made in Germany. It cuts at an incredibly high speed, minimizing heat buildup in the material and virtually eliminating warping during cutting. We provide high-quality products with precise cutting. Additionally, it is equipped with a fiber welding machine to handle the welding of ultra-thin plates that cannot be addressed with TIG welding. *For more details, please download the PDF or feel free to contact us.*

• Mold Design
• Processing Contract

After receiving the drawings, we expand them into 2D and 3D CAD and verify suitable processing conditions before manufacturing, thereby establishing a system that enables higher quality and faster response. We offer proposals tailored to specifications, quantities, and delivery times from prototypes to small and medium lots, as well as mass production. 【Main Industries Served】 ■ Related to machine tools, semiconductors, LCDs, food, pharmaceuticals, electronic components, drying ovens, etc. *For more details, please download the PDF or feel free to contact us.

• Mold Design
• Processing Contract