ハヤブサ製作所 List of Products and Services

At Hayabusa Manufacturing, we accommodate additional processing from one piece to mass production quantities. For mass production, we use machining for processing. Since the daily production quantity and dimensional accuracy are stable, we can ensure reliable delivery. 【Common Concerns When Requesting Additional Processing】 - The mold has been changed unexpectedly. - I would like to request additional processing for a few months as a stopgap. - A daily production quantity that matches mass production is needed. Initially, we will issue a rough estimate after receiving the 3D data and specifications before and after the changes. After reviewing the molded products and considering whether we can process according to the customer's requests, we will issue a detailed estimate. When issuing the detailed estimate, we will summarize the issues and improvements in writing and with photos before presenting the cost, allowing for a satisfactory progression of additional processing. ★ You will first check the additional processing status of the advance shipment, and if there are no issues, we will proceed with the work. Please feel free to consult with us. *For more details, please download the PDF or feel free to contact us.

• Prototype Services

Our company specializes in machining various materials, including resin and aluminum. We excel in transparent processing of materials such as PMMA (acrylic) and PC (polycarbonate), and we supply numerous prototypes and small-lot production items to the automotive, home appliance, amusement, and toy industries. 【Main Industries】 ■ Automotive ■ Home Appliances ■ Amusement ■ Toys ★ We can create samples. Please feel free to consult with us. * For more details, please download the PDF or feel free to contact us.

• Prototype Services

Items with intricate shapes such as acrylic lens cuts are difficult to polish, and polishing with a buff can cause edge rounding, while using only liquid compounds may not achieve transparency. Our company conducts daily research on the transparent treatment of acrylic and has achieved high transparency for intricate shapes like lens cuts. We have received evaluations mainly from prototype projects in the automotive, home appliance, and amusement industries. Additionally, we also accommodate lens verification for light distribution and lens cut samples (appearance, mock-ups). 【Examples of Production】 ■ Lighting cover cut samples ■ Lens cuts ■ Inner lenses ■ Light guide lenses ■ Convex lenses ■ LED lenses ■ LED cap lenses ■ Triple LED lenses *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Prototype Services

"Acrylic (PMMA)" is a type of acrylic resin that is lighter than glass, with a light transmittance rate of 93%, surpassing that of glass. Due to these characteristics, it is used in many optical lenses and other applications. Our acrylic products achieve high transparency in intricate shapes such as lens cuts through a unique polishing method, making them suitable for optical verification in inner lenses and similar applications. "Polycarbonate (PC)" has a different finishing process compared to acrylic products, allowing for relatively lower costs and shorter delivery times. Additionally, polycarbonate resin has superior impact resistance compared to acrylic resin. Our polycarbonate products can achieve high transparency finishes thanks to years of experience and knowledge. For non-transparent polycarbonate products, high gloss finishes are also possible. *For more details, please refer to the external link page or feel free to contact us.*

• Prototype Services

We would like to introduce a prototype case of PC (polycarbonate) with photos. This product is a "lighting cover" made from a deep transparent processing sample. Since our establishment, we have focused on transparent processing of PC and have received high praise for prototypes in various industries. PC products can be manufactured in a shorter time frame compared to acrylic products, allowing us to keep costs relatively low and respond with shorter delivery times. 【Case Study】 ■ Size: 90X80X60 ■ Tool: 1R ball end mill *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Prototype Services

We would like to introduce a prototype case of PC (polycarbonate) "outer lens" through photographs. Items with fine lens cuts on the inner surface cannot be polished, so the finish depends on the cutting processing technology. Since our establishment, we have focused on the transparent processing of PC and have received high evaluations in various industry prototypes. PC products can be produced in a shorter time than acrylic products, allowing us to keep costs relatively low and respond with short delivery times. [Case Study] ■ Size: 350X15X40 ■ Tool: 0.5R ball end mill *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Prototype Services

We would like to introduce a prototype case of PC (polycarbonate) "lens cut" through photos. Items that do not affect the appearance, such as inner lenses, can be produced in a shorter time compared to acrylic, allowing for cost reduction and quick delivery. Since our establishment, we have focused on the transparent processing of PC and have received high evaluations in prototypes across various industries. 【Case Study】 ■Size: 60X50X5 ■Tool: 0.3R ball end mill *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Prototype Services

We would like to introduce a prototype case of PC (polycarbonate) "lens cut" through photographs. The finishing of finely shaped items can vary significantly depending on the processing method. Since our establishment, we have focused on transparent processing of PC and have received high evaluations in prototypes across various industries. PC products can be manufactured in a shorter period compared to acrylic products, allowing us to keep costs relatively low and respond with short delivery times. [Case Study] ■ Size: 80X50X5 ■ Tool: 0.3R ball end mill *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Prototype Services

We would like to introduce a prototype case of PC (polycarbonate) with photos. This product is an example of "bark" processing for large-capacity data. Since our establishment, we have focused on the transparent processing of PC and have received high praise for prototypes in various industries. PC products can be produced in a shorter time than acrylic products, allowing us to keep costs relatively low and respond with short delivery times. 【Example】 ■ Size: 60X80X25 ■ Tool: 0.5R ball end mill *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Prototype Services

We would like to introduce a prototype case of PC (polycarbonate) "lighting cover" with photos. Covers such as lighting covers and camera covers cannot hide imperfections in the finish. Since our establishment, we have focused on the transparent processing of PC and have received high evaluations in prototypes across various industries. PC products can be produced in a shorter time frame than acrylic products, allowing us to keep costs relatively low and respond with short delivery times. 【Case Study】 ■ Size: φ130 X z25 ■ Tool: 1R ball end mill *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Prototype Services

We would like to introduce examples of prototypes made from PC (polycarbonate) through photographs. This product is an example of a "visualization model" that has patterns for verification and presentation purposes. Since our establishment, we have focused on transparent processing of PC and have received high evaluations in prototypes across various industries. PC products can be produced in a shorter time frame compared to acrylic products, allowing us to keep costs relatively low and respond with quick delivery. 【Example】 ■ Size: φ130 X z20 ■ Tool: 1R ball end mill *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Prototype Services

We would like to introduce a prototype case of PC (polycarbonate) with photos. This product features a glossy finish in colored PC. It is used for high-brightness painting and fabric finishing before vapor deposition plating, but if the color matches, the painting process can be omitted, allowing it to be used as a finished surface. Since our establishment, we have focused on transparent processing of PC and have received high evaluations in various industry prototypes. PC products can be manufactured in a shorter time than acrylic products, allowing for relatively lower costs and quick delivery. 【Example】 ■ Size: 70X60X15 ■ Tool: 0.5R ball end mill *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Prototype Services

We would like to introduce examples of PMMA (acrylic) prototypes through photos. Processing with small-diameter cutting tools like our products requires advanced processing techniques. Our company utilizes suitable processing methods based on our extensive experience. We can accommodate requests such as wanting to confirm the shape while also using it as an appearance mock-up, so we need transparent acrylic. For more details, please feel free to contact us. 【Examples】 ■ Size: φ7×L120 ■ Tool: 0.2R ball end mill *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Prototype Services

We would like to introduce examples of PMMA (acrylic) prototypes through photos. This product features fine wave patterns on the upper part. To finish the convex surface without distortion while maintaining the shape, high processing and polishing techniques are required. 【Example】 ■Size: 35×25×15 ■Tool: 0.3R ball end mill *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Prototype Services

We would like to introduce examples of PMMA (acrylic) prototypes through photos. Cube-type lenses like this product can be difficult to polish and may retain cloudiness, but our company can finish them without cloudiness using our unique polishing method. We deliver products that meet our customers' requests in the shortest possible time after consultation. 【Examples】 ■ Size: 40×30×30 ■ Tool: 0.5R ball end mill *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Prototype Services

We would like to introduce a case study of PMMA (acrylic) prototypes through photos. This product features a lens shape at the bottom of a stop hole with an inner diameter of φ5 and a depth of 6mm, which was processed using a 0.25R cutting tool. It has been polished internally, resulting in excellent light transmission. Our company conducts daily research on the transparent processing of acrylic, achieving high transparency for intricate shapes such as lens cuts. [Case Study] ■ Size: φ9 × z12 ■ Tool: 0.25R ball end mill *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Prototype Services

We would like to introduce examples of PMMA (acrylic) prototypes through photos. In cases where there are multiple lenses, such as in our product, there may be individual differences in the finish. However, our company ensures that there are no individual differences during the polishing stage. Our products have been evaluated in prototype forms in the automotive, home appliance, and amusement industries. 【Example】 ■ Size: 90×30×15 ■ Tool: 0.3R ball end mill *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Prototype Services

We would like to introduce examples of PMMA (acrylic) prototypes through photographs. This product features a lens cut of the RR type. Items with such intricate shapes tend to have difficulty achieving gloss, and using clear coating can flatten the shape. Our company employs a polishing method that preserves the shape. 【Example】 ■ Size: 50×60×5 ■ Tool: 0.3R ball end mill *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Prototype Services

We would like to introduce examples of PMMA (acrylic) prototypes through photos. Our company can handle lighting covers with strict transparency requirements, such as "lighting cover cut samples," without any cloudiness. We can also accommodate requests such as wanting to produce in clear acrylic without painting for light distribution verification. For more details, please contact us. 【Examples】 ■ Size: 80×50×25 ■ Tool: 1R ball end mill *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Prototype Services

We will introduce examples of PMMA (acrylic) prototypes through photos. The "inner lens" used for presentation mock-ups and light verification can greatly change in how it transmits light due to sagging, warping, and cloudiness. Our company is considering suitable processing methods and reducing the amount of polishing. 【Examples】 ■ Size: 50×50×20 ■ Tool: 0.25R ball end mill *For more details, please refer to the external link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Prototype Services