旭化成 List of Products and Services

This product is a tray that can store syringes with plungers set in place, preventing liquid leakage. It allows for the secure transportation of various syringes. Up to 10 syringes can be stored in one tray, making quantity management easy. Additionally, we have prepared a cold storage box set based on feedback from the medical field. Please feel free to contact us. 【Features】 ■ Supports vaccination ■ Can store syringes with plungers set in place ■ Prevents liquid leakage ■ Can be disinfected with alcohol ■ Can hold 10 syringes in one layer *For more details, please refer to the PDF document or feel free to contact us.

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"Sunforce" is a molded foam bead made from modified PPE resin, an engineering plastic developed by Asahi Kasei using its unique resin and foaming processing technology. In addition to its lightweight and thermal insulation properties, it has dramatically improved "flame retardancy" and "heat resistance," achieving "UL94 standard V-O," which was difficult with conventional foams. It is a new type of foam that exceeds the conventional boundaries, excelling in dimensional accuracy and formability. 【Features】 ■ Has very high flame retardancy and is UL94 certified as V-O ■ Maintains high strength even under high-temperature conditions ■ Has a low thermal conductivity compared to other materials, making it a high-performance insulator ■ Can be designed in various shapes, including mixed thicknesses and deep forms ■ Exhibits a small linear expansion coefficient and dimensional error, resulting in excellent dimensional accuracy ■ Extremely lightweight material due to its very fine independent bubble structure inside *For more details, please refer to the PDF document or feel free to contact us.

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At Asahi Kasei Corporation, our unique surface film molding technology allows for the formation of a hard film curing layer on the molded surface, similar to that of injection-molded products. Furthermore, the transferability of the mold has improved, enabling the transfer of a beautiful "grain pattern." In conventional insert molding technology, two types of molds, EPS mold and sheet mold, were required, but with this developed technology, only one type of EPS mold is needed, reducing initial costs. 【Features】 ■ Transfer of "grain pattern" is possible (no hexagonal pattern unique to expanded polystyrene) ■ Reduction of initial costs ■ A film layer can be maintained from approximately 0.1mm to 2mm ■ Easy sorting for recycling due to single material ■ Easy to achieve beautiful printing on the surface *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract

Asahi Kasei Corporation offers "Foam Insert Molding." The outer foam polystyrene can be shaped freely, such as with inlays, through bead molding. By protecting the vacuum insulation material with foam polystyrene, the need for separate parts for protection is eliminated, contributing to cost reduction and improved assembly workability. 【Features】 ■ Vacuum insulation material can be molded in a hollow position within the foam ■ Compatible dimensions: 1200mm T20 and above ■ Thermal conductivity: 0.002 W/m·K ■ Reduces the labor involved in parts management *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Processing Contract

Introducing Asahi Kasei's "Rubber, Resin, and Chemical Products." Are you having trouble finding special rubber molded products, such as those involving rubber and metal bonding? Or do you want to create original rubber formulations? Our company can mold distinctive products in rubber, resin, and chemical products. We can accommodate various sizes from small to large, as well as a wide variety of products in small lots. Please feel free to consult us when you need assistance. 【Features】 <Rubber> (General rubber molding support) ■ Supports various materials (NR, NBR, EPDM, CR, silicone, fluorine, urethane, etc.) ■ Special molding support (bonding with metal, canvas-in molding, etc.) ■ Accommodates various sizes (10t press to 1000t press) ■ Customizable based on requirements (cost-effective, small lots, large items, high precision, etc.) ■ Secondary processing support (sub-assembly, printing, etc. on molded products) *For more details, please refer to the related link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Other polymer materials

At Asahi Kasei, we manufacture various types of expanded polystyrene molding, including cushioning materials, industrial trays, and functional parts. We can mold creative and hobby products such as "Color Blocks," which can be used as interior and decorative stands, as well as "Cylinders, Eggs, Mannequins," and "Lanterns." By using expanded polystyrene, which excels in processability and lightweight properties, we can make interior and decorative designs easier to achieve. 【Product Examples】 <Color Block> ■ Usage: Interior and decoration ■ Purpose: As a stand for interior and decoration ■ Features: Shape that closely resembles the real thing, load capacity of 200kg overall (compliant with JIS A9511) *For more details, please refer to the related link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Other polymer materials

At Asahi Kasei, we engage in various types of expanded polystyrene molding, including cushioning materials, industrial trays, and functional components. We can mold packaging and logistics materials such as "logistics materials for transporting automotive parts," which can be used as cushioning materials inside containers like iron pallets, as well as "pallet spacers" that protect products effectively, do not break when bent, and have excellent durability. We provide total support from design to production to achieve optimal transportation efficiency. 【Product Examples】 <Logistics Materials for Transporting Automotive Parts> ■Usage: Logistics materials for knockdown automotive parts ■Application: Cushioning materials inside containers like iron pallets ■Features: Proposes designs that maximize the loading of parts within limited volume and consider the return of logistics materials. *For more details, please refer to the related link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Other polymer materials

At Asahi Kasei, we manufacture various types of expanded polystyrene molding, including cushioning materials, industrial trays, and functional components. We can mold residential products such as "insulation materials for floor heating," which meet high precision dimensional accuracy, and "insulation materials for residential 24-hour ventilation fans," which offer excellent airtightness and insulation performance. Our company caters to all needs related to expanded polystyrene, from design and prototyping to molding, cutting, and assembly. Please feel free to consult with us. 【Product Examples】 <Insulation Materials for Floor Heating> ■ Usage Location: Insulation materials for floor heating ■ Application: As insulation materials for floor heating ■ Features - By using heat-resistant grade raw materials, it can be used in high-temperature areas that were previously difficult to use. - Supports high precision dimensional accuracy. *For more details, please refer to the related link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Other polymer materials

At Asahi Kasei, we manufacture various types of expanded polystyrene molded products, including cushioning materials, industrial trays, and functional components. We can mold agricultural, civil engineering, and construction materials, such as "planting panels" that allow for the efficient cultivation of plant seedlings at equal intervals, and "building insulation materials" that offer excellent thermal insulation performance, lightweight properties, and stable quality and supply. Our company meets all needs related to expanded polystyrene, from design and prototyping to molding, cutting, and assembly. Please feel free to consult with us. 【Product Examples】 <Planting Panels for Agriculture> ■ Application: Used as planting panels for agriculture ■ Features: Allows for the efficient cultivation of plant seedlings at equal intervals *For more details, please refer to the related link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Other polymer materials

At Asahi Kasei, we engage in various types of expanded polystyrene molding, including cushioning materials, industrial trays, and functional components. Our "functional insulation materials (thin molded products)" can be molded into thin shapes with a thickness of about 5mm. We cater to all needs related to expanded polystyrene, from design and prototyping to molding, cutting, and assembly. If you are facing challenges such as "space is limited, but I want insulation performance" or "I don't know how thin it can be made," please feel free to consult with us. 【Product Example】 <Automotive Air Conditioning Insulation Material> ■ Usage: Automotive air conditioning insulation material ■ Application: As insulation material inside automotive air conditioning systems ■ Features: Thin molded products with a thickness of about 5mm (minimum thickness of about 3mm) in areas where space is limited. *For more details, please refer to the related link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Other polymer materials

At Asahi Kasei, we manufacture various types of expanded polystyrene molding, including cushioning materials, industrial trays, and functional components. Our "Functional Insulation Material (Large Molding Products)" can be molded into large items up to (length) 2,000mm × (width) 1,000mm. This allows for insulation and heat retention of large products, such as hot water tank insulation materials, without the need to divide them. Additionally, by using large molding machines, we can reduce shape segmentation, which improves insulation performance, and further reduce the number of molds, thereby lowering the costs associated with molds. [Product Examples] <Hot Water Tank Insulation Material> ■ Usage: EcoCute tank insulation material ■ Application: As insulation material for tanks ■ Features: - By using large molding machines, shape segmentation is minimized, improving insulation performance. - The number of molds is reduced, which helps to lower mold costs. *For more details, please refer to the related link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Other polymer materials

At Asahi Kasei, we are engaged in various forms of expanded polystyrene molding, including cushioning materials, industrial trays, and functional components. "Functional Insulation Materials (integrated molding with resin and metal)" enhance insulation performance by tightly adhering without gaps through the integrated molding of expanded polystyrene with resin and metal. Additionally, it reduces the assembly work for the unit body and is used in a wide range of applications as functional insulation materials and structural components for equipment and devices. 【Features】 ■ Simultaneous molding of expanded polystyrene with resin and metal ■ Tightly adheres without gaps, improving insulation performance ■ Reduces assembly work for the unit body ■ Used in a wide range of applications as functional insulation materials and structural components for equipment and devices *For more details, please refer to the related link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Other polymer materials

"Surface Coating Molding" is a technology that optimizes the mold temperature conditions during molding to achieve (1) the fusion of beads and (2) the melting and solidification of the product surface within one cycle, forming a coating of approximately 0.1mm to 2.0mm on the product surface. With a hard coating layer, it is possible to maintain the performance of expanded polystyrene (lightweight and thermal insulation) while combining aesthetics and durability. Traditionally, a separate sheet (such as resin) was required for the surface, but with this technology, molding can be done using only expanded polystyrene, allowing for the use of a single type of expanded polystyrene mold, which reduces initial costs. [Features] ■ Forms a coating of approximately 0.1mm to 2.0mm on the product surface ■ Can combine aesthetics and durability ■ Easy to separate for recycling due to being a single material ■ Allows for the use of a single type of expanded polystyrene mold, reducing initial costs ■ Easy to achieve clean printing on the surface ■ Various "embossed patterns" can also be processed *For more details, please refer to the related link page or feel free to contact us.

• Contract manufacturing
• Processing Contract
• Other polymer materials

Since our establishment in 1968, our company has been dedicated to "pursuing user needs" and "exploring unique technologies" as our corporate philosophy, focusing on expanded polystyrene. Currently, we are able to meet all needs related to expanded polystyrene, from design and prototyping to molding, cutting, and assembly. We respond to customer requests not only from the manufacturing stage but also from the product planning phase. 【Available Processing】 ■ Molding (EPS) ■ Cutting (EPS) ■ NC Cutting (EPS) ■ Adhesive Processing ■ Painting, etc. *For more details, please download the PDF or feel free to contact us.

• Processing Contract
• Contract manufacturing
• Other machine elements