大協産業 List of Products and Services

Our company is a coordinator for solving challenges in manufacturing and logistics. We constantly consider what our customers need and what a user-friendly system entails, and we propose suitable plans. This document introduces numerous case studies conducted by Daikyo Industries. Do you have any concerns such as "I want to reduce the time it takes to transport goods," "I want to automatically transport items from the first floor to the second floor," or "I want a custom device to be created"? With 50 years of experience, we can respond to any requests from our customers. [Contents] ■ Mineral Water Factory ■ Food Factory ■ Chawanmushi Production Factory ■ Mozuku Processing Factory ■ Ice Cream Factory *For more details, please refer to the PDF document or feel free to contact us.

• Other conveying machines
• Refrigerators and freezers
• Printing Machinery

【Case Study】 Company Name: Certain Daily Goods Logistics Center 【Challenge】 With the construction of a new logistics center, we were consulted about the installation of a large-scale conveyor system. ↓ <Consultation> *Details of the solution are explained in the catalog! ↓ 【Effect】 Introduction of conveyors for inbound and outbound shipments. Goods (cardboard boxes, plastic containers, etc.) were conveyed smoothly, enabling efficient loading and unloading with trucks. *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System
• Machinery and equipment installation/dismantling/relocation
• Printing Machinery

【Case Study】 Company Name: Certain Food Factory 【Challenge】 We want to flatten the products so that labels can be applied! - Sometimes the contents of the bags become uneven, making it difficult to attach labels. ↓ <Consultation> *Details of the solution are explained in the catalog! ↓ 【Effect】 The shape of the products after coming out of the filling machine was uneven or bumpy, which affected the accuracy of label application. Therefore, we devised a way to flatten the products using a press conveyor (leveling conveyor) before passing them through the automatic label applicator, allowing for clean label application. - The label attachment surface became flat, enabling neat application. *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System
• Machinery and equipment installation/dismantling/relocation
• Printing Machinery

【Case Study】 Company Name: A Certain Generator Manufacturing Factory 【Challenge】 We want to expand the range of harmful substance suction to increase the workspace! Previously, harmful substances generated when bonding steel plates and components were being suctioned using a hooded local exhaust system. However, due to the narrow suction range, the workspace was inevitably limited. ↓ <Consultation> *Details of the solution are explained in the catalog! ↓ 【Effect】 We introduced a flexible arm that is wide in suction range and can rotate and move. This expanded the workspace. *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System
• Machinery and equipment installation/dismantling/relocation
• Printing Machinery

【Case Study】 Company Name: Certain Warehouse 【Challenges】 We want to improve the efficiency and safety of the conveyor belt! - The safety fence is damaged and poses a danger. - The equipment is 40 years old, and safety measures such as sensors are inadequate. - Overall, the equipment is aging, and many complaints about the loud and unpleasant machine noise have been received. - The machinery is open, making it very dangerous. - There is a possibility of items or people falling from the second floor to the first floor. ↓ <Consultation> *Details of the solution will be explained in the catalog! ↓ 【Effects】 The warehouse in question had many damaged areas due to being equipped with machinery over 40 years old, and overall aging and inadequate safety measures such as sensors were present. Additionally, the loud machine noise necessitated a complete overhaul of the equipment. After improvements, various safety measures were implemented, and the design focused on preventing accidents. The latest vertical conveyor system is quiet, alleviating stress. *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System
• Machinery and equipment installation/dismantling/relocation
• Printing Machinery

【Case Study】 Company Name: Tire Factory 【Challenges】 They consulted us because they wanted to improve the efficiency and safety of their conveyor belts! ↓ <Consultation> *Details of the solution are explained in the catalog! ↓ 【Results】 With the establishment of a new warehouse, we installed an inclined belt conveyor for tire storage from the 1st floor to the 2nd floor and a roller chute for shipping from the 2nd floor to the 1st floor. Additionally, we improved the system by adding a lower cover, which is not typically included, to prevent fingers and hair from getting caught in the belt. Moreover, to minimize noise, we installed low-noise rollers in the roller chute. *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System
• Machinery and equipment installation/dismantling/relocation
• Printing Machinery

【Case Study】 Client: A certain transportation company 【Challenges】 Previously, a person would directly intervene with the freight elevator, placing pallets (cargo) inside the lifter and raising or lowering the pallets between the 1st and 2nd floors. ↓ <Consultation> *Details of the solution will be explained in the catalog! ↓ 【Effects】 To ensure safer operations, the goal of the construction is to install roller conveyors (powered) at the entrance and inside the lifter, thereby eliminating human intervention with the lifter. ■ Improved Operating Method 1: Place the pallet on the roller conveyor 2: Secure with a safety chain 3: Press the "Load" button 4: When the conveyor stops, press "2" 5: Confirm that the pallet has arrived at the 2nd floor 6: Press the "Unload" button 7: Confirm that the pallet has come out 8: Remove the safety chain and take out the pallet 9: Always secure the safety chain after removal *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System
• Machinery and equipment installation/dismantling/relocation
• Printing Machinery

【Case Study】 Client: Food Processing Plant 【Challenge】 After being vacuum packed, the ham needed to be accurately sorted one by one on a newly installed conveyor and placed onto a metal detector weight checker. They consulted with us regarding this issue. Before installation, the ham was packaged by a deep-draw packaging machine and manually placed onto the metal detector weight checker. ↓ <Consultation> *Details of the solution are explained in the catalog! ↓ 【Solution】 - Two conveyors were installed to change the speed at which the ham passes through. - Measures were taken to ensure that the ham is placed one by one onto the metal detector weight checker. *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System
• Machinery and equipment installation/dismantling/relocation
• Printing Machinery

【Case Study】 Client: Tomato Sorting Factory 【Challenges】 They consulted us about wanting to install a conveyor line for sorting, supplying, and packaging tomatoes! ↓ <Consultation> *Details of the solution are explained in the catalog! ↓ 【Effects】 (1) A line for transporting tomatoes in containers shipped from farmers from the first floor to the second floor using a vertical conveyor. (2) A line for boxing tomatoes flowing from the sorting machine. (3) A printing and packaging line. (4) A line for descending products from the second floor to the first floor for shipping and inventory. *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System
• Machinery and equipment installation/dismantling/relocation
• Printing Machinery

【Case Study】 Client: Ice Cream Factory 【Challenge】 An ice cream factory requested to print the expiration date on ice cream cups. They wanted to create a premium product that differs from their usual offerings, so instead of printing on the typical locations like the top or sides of the cup, they wanted to print on the bottom. The main challenge was figuring out how to print on the bottom of the products moving on the conveyor belt. ↓ <Consultation> *Details of the solution are explained in the catalog! ↓ 【After Improvement】 - Printing on the bottom surface by installing a dual conveyor - Guiding the printer nozzle to the available space to enable printing on the bottom *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System
• Machinery and equipment installation/dismantling/relocation
• Printing Machinery

【Case Study】 Client: New Construction Daily Goods Wholesale Center 【Challenges】 Currently, there are two wholesale center locations, but in order to improve operational efficiency and reduce costs, a new center that consolidates the functions of the two locations is being considered. They requested assistance with planning and construction related to the establishment of the new center, as well as the removal of the old center. ↓ <Planning> *Details of the solution are explained in the catalog ↓ 【Key Proposal Points】 From the basic design of the new center, which emphasizes efficient operations, to equipment selection and the removal of the old center, we will take on the role of producer for the relocation project as a comprehensive contractor. *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System
• Machinery and equipment installation/dismantling/relocation

Our company is a logistics system solution provider that offers proposals for automation in factories and logistics sites, supports the establishment of clean manufacturing environments and environmental/energy measures, and conducts maintenance of existing equipment. We realize automation, labor-saving, and manpower reduction while considering work accuracy, work efficiency, and cost-effectiveness. Leveraging half a century of experience since our founding, we propose plans that will meet your satisfaction. 【Product and Equipment Lineup】 ■ Conveying and Handling Systems ■ Packaging Systems ■ Storage Systems ■ Inspection Systems ■ Custom Equipment Manufacturing, etc. *For more details, please download the PDF or feel free to contact us.

• Mechanical Design
• Contract manufacturing