サノテック List of News Articles

Cloud Always-On Connection / Automation of Gas Detection! ❶ Real-time gas concentration detection ❷ Significant reduction in maintenance labor costs The fully automated gas detection monitoring system "SMART-Gasken" can perform gas detection 24/7 without the need for a LAN environment! (Main Features) ◎ Lightweight with excellent portability (easy to carry and install) ◎ Linked with a stationary gas detection unit ◎ Always connected to the cloud via built-in SIM (constantly uploads gas concentration) ◎ Equipped with an LCD screen (monitoring panel) for checking detection status and various settings including alarms, etc. For monitoring at the centralized monitoring center, free BI tools such as "Google Data Portal" and "Microsoft Power BI Desktop" are also available. Additionally, monitoring is possible via smartphones and tablets, allowing for information sharing with stakeholders. In case of an alarm, "alarm notifications" can be sent to pre-registered email addresses. ★ This serves as a powerful tool to curb the rising costs of labor and the increasing expenses of aging equipment inspections.

Digital Transformation of Maintenance in Oil and Chemical Plants using IoT and Cloud Technology / Remote Monitoring of "Entry and Exit, Roll Call, Video, Recording, Alerts, and History," Reducing Maintenance Costs ◆ Purpose and Effects - Promoting "Smart Safety" in maintenance work within oil and chemical plants. - Achieving "Efficiency in Safety Operations, Enhancement of Safety Levels, and Resolution of Safety Manpower Shortages" through digitization and remote monitoring. ◆ Main Functions 1. Entry Monitoring Function - Data collection of workers' entry and exit using "IC card" touch. - Management of "Company Name, Name, Entry and Exit Time" by tank. - Worker information is notified to the remote management office PC via a secure cloud. - Monitors observe entry workers while checking footage from "surveillance cameras." 2. Roll Call Function - Roll call and communication during entry and exit can be managed from the office using intercom functionality. 3. Alert Function - Emergency alerts are issued via "stacked signal lights." - Alerts can be issued bidirectionally between the remote side and the tank side. 4. Reporting Function - Output of "Entry History" reports including company, responsible person, entry and exit times, etc.

Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different Magnetic Drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, we have applied a special hardening treatment to the drum surface, preventing scratches (patent obtained). (Other Features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - Magnetic force on the drum surface is 16% higher compared to our conventional products. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Examples" (Companies A, I, and N). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

The "paper filter" removes impurities such as grinding sludge and abrasive particles, and is a coolant treatment device that can be used regardless of magnetic or non-magnetic materials. We also offer a unit model that combines the "magnet separator" and "paper filter," which can be utilized for various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 1. Three types available for different applications (including models combined with magnets) 2. Capable of filtering average particles from 10μ to 95μ 3. Significantly reduces the consumption of filter paper (paper filter) ★ For more details, please check the "product catalog."

Optimal for sludge recovery of coolant fluid in 'super hard and super precise grinding processing'! Do you have any of these concerns? ▲ Struggling to recover sludge that is not easily magnetized ▲ How can I recover fine powder sludge? These challenges are solved by the 'FINE MAG/UK type'. (Main Features) 〇 High magnetic force of 9000 Gauss (drum surface) 〇 Effective in recovering sludge that is not easily magnetized (such as super hard tool grinding)! 〇 Effective in recovering fine sludge (honing, lapping, electrical discharge machining, super finishing), etc. The 'FINE MAG/UK', capable of generating a high magnetic field, has high potential as a recovery device for fine magnetic metal powders. It can be used not only for chip removal generated in parts processing but also for recovering raw materials and removing impurities from fine particles, among other applications beyond grinding sludge removal. ★ For more details, please refer to the 'Product Catalog'. ☆ Please also check the '(Super Hard) Grinding Processing / Problem Solving Case Studies' (Company T). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

We have solved such a problem. (Issue) "The ultra-hard sludge in the liquid adversely affects quality; if only there were a compact separator!" This is a case study regarding the recovery of sludge from coolant liquids in ultra-hard and ultra-precision grinding processes. We hope this serves as a reference for those facing similar challenges. - Company Name: Company T - Issue: "The ultra-hard sludge in the liquid adversely affects quality; if only there were a compact separator!" ★ For more details, please refer to the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

We have resolved the following issues in shaving and gear processing. ▲ "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" This is a case study regarding the recovery of sludge from coolant in shaving and gear processing. We hope you find it helpful as reference material. - Company Name: Company N - Issue: "Fine particles mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the "FINE MAG/KS" product catalog for gear processing. ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

This issue has been resolved. (Issue) "Clogging of nozzles and defective products due to chips from cast iron cutting!" This is a case study regarding the recovery of sludge from coolant in cutting processes, addressing concerns you may have. We hope this serves as a reference for those facing similar challenges. - Company Name: Company I - Issue: "Clogging of nozzles and defective products due to chips from cast iron cutting!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

This is a case study regarding the recovery of coolant sludge in grinding processes, addressing issues you may be facing. We hope this serves as a reference for those with similar challenges. - Company Name: Company N - Issue: "We are dissatisfied with the durability and filtration accuracy of the product currently in use!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.