[Case Study] Grinding Processing / Successful Sludge Recovery Case (Company N) and others

Optimal for sludge recovery of grinding coolant! "FINE MAG/K Type"

The magnet drum is different! Even if the magnetic force is increased, if the drum surface gets scratched, sludge cannot be scraped off. To maintain stable performance even after long-term use, we apply a special hardening treatment to the surface of the magnet drum, preventing scratches (patent obtained). ◆ The dewatering roller is different! - It consistently demonstrates stable dewatering without slipping. ◆ The cleanliness is different! - The magnetic force on the drum surface is 16% higher compared to our conventional products. - Stable product quality and reduced tank cleaning frequency. 〇 Regarding the collection of sludge from "grinding processing" coolant, please also take a look at the three case studies of "problem-solving examples (Company A / Company I / Company N)." ★ For more details, please refer to the "Product Catalog"! ☆ In collaboration with the manufacturer, we can provide proposals based on usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Optimal for sludge recovery in coolant liquids during cutting processes! "FINE MAG/KS type"

(This is for cutting processing) Perfect for those who have the following concerns. ▲ High defect rate! ▲ High-pressure pumps and nozzles are prone to clogging! The main cause is "sludge in the tank." The "FINE MAG/KS type" solves these issues. (Main features) 〇 Sludge recovery rate of over 90% (by weight) 〇 No consumables required 〇 Sludge condition is dry, etc. (Technologies that achieve this) 1. Magnet arrangement designed for chips 2. Special hardening treatment on the drum surface 3. Forced drive type squeezing roller, etc. ★ For more details, please refer to the "Product Catalog." ☆ Please also check "Cutting Processing / Problem-Solving Case Studies" (Company I / Company IJ). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Shaving processing and gear processing" is ideal for sludge recovery in coolant! "FINE MAG/KS type

Are you facing these issues with shaving processing and gear processing? ▲ Struggling with degreasing work! ▲ Rubber rollers are getting damaged by chips! The "FINE MAG/KS type" solves these challenges. (Different magnetic drum) A magnetic drum with high surface hardness and flatness supports long life even in shaving processing. (Different squeezing roller) Made from a newly developed material that is less prone to chip accumulation, with improved oil resistance. It provides stable squeezing effects over a long period. ★ For details, please refer to the "Product Catalog." ☆ Also check out the "Gear Processing / Case Studies" (from Company N). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Optimal for sludge recovery in coolant liquid for ultra-hard and ultra-precision grinding processing! 'FINE MAG/UK Type'

Do you have any of these concerns? ▲ Struggling with the recovery of sludge that is difficult to magnetize ▲ How can I recover fine powder sludge? The "FINE MAG/UK type" solves these issues. (Main Features) 〇 High magnetic force of 9000 Gauss (drum surface) 〇 Effective in recovering sludge that is difficult to magnetize (such as from ultra-hard tool grinding) 〇 Effective in recovering fine sludge (from honing, lapping, electrical discharge machining, ultra-finishing), etc. The "FINE MAG/UK," capable of generating a high magnetic field, has great potential as a recovery device for fine magnetic metal powders. It can be used not only for chip removal generated in parts processing but also for recovering raw materials and removing impurities from fine particles, among other applications beyond grinding sludge removal. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Case Studies" (for Company T). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

• Separation device
• Solid-liquid separation filter
• Filtration Equipment

Fukuda Corporation has been pursuing leak detection for 60 years and is dedicated to advancing the future of leak testing. 【 Supporting Various Leak Tests: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose suitable testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the most suitable leak testers for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015)

This is a collection of links to Fukuda's technical columns. It covers various topics related to leak tests and more... Please check the related links for more information.

In civil engineering sites such as mountainous areas and construction sites, it may be necessary to use wooden boards on slopes or inclined access roads. Hyper CLT boards are civil engineering materials utilizing wood CLT, which can be laid not only on flat ground but also on sloped terrain. They can be used for temporary roads, access routes, heavy machinery entry paths, and measures against muddy conditions, creating a driving environment that takes advantage of the unique surface characteristics of wood. The 5×10 board weighs approximately 230 kg, and the 5×20 board weighs about 460 kg, making them lightweight and easy to install and remove even with small machinery, which is a notable feature for maneuverability in narrow sites. This wooden board is registered as a technology under the Ministry of Land, Infrastructure, Transport and Tourism's NETIS system as "TH-250021-A," and can also be utilized for safety measures and innovative ideas in public works.

Metal cracks are one of the concerns in equipment maintenance operations. Repairs using conventional welding methods can alter the base material around the crack due to heat, leading to residual stress and deformation, which always carries the risk of "crack recurrence" or "secondary damage." Hinode Waterworks Equipment Co., Ltd.'s "Mechanical Stitching Method" is a new technique that allows for the repair of metal cracks without applying heat. By using special bolts and reinforcement plates, the crack is physically removed without affecting the base material with heat. Repairs can be performed even in environments where open flames cannot be used. Since no heat is applied, the disassembly of equipment is minimized. For more details, please contact us or download the catalog.

● The production time for cast prototypes can be shortened! Since model making is not required, the production time for prototypes, which previously took about a month, can be significantly reduced. ● Model costs can be reduced! By directly producing sand molds from 3D data, there is no need for model production costs. If changes to the model are necessary, they can be addressed by modifying the 3D data. ● Similar products with different shapes and dimensions can be prototyped simultaneously! Different products, such as similar shapes or varying dimensions, can be molded at the same time in one molding process. This allows for the verification of multiple types in a short period.