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ユニバーサルロボット

addressTokyo/Minato-ku/14th floor, Shiba 2-chome Building, 28-8 Shiba 2-chome
phone03-3452-1202
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last updated:Oct 02, 2023
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Collaborative Robot Examples: Automation of Quality Inspection, Adhesive and Welding Operations

Optimizing production processes using collaborative robots! We have freed employees from repetitive tasks.

Boco Boddecker specializes in the production of closure, lock, and latch systems for automobiles. These plastic and metal parts are supplied by various manufacturers and are used to secure car doors and seats. The challenge was to identify repetitive tasks and determine whether automation was possible to enhance efficiency. To maintain competitiveness and increase flexibility, the company decided to partially automate its production line using UR robots. The robots were introduced in 2010 and are used for labeling and quality control of products that meet the standards required in the automotive industry. [Overcoming Automation Challenges] - Freeing employees from repetitive tasks - Increasing production operational accuracy - Reducing the likelihood of defective parts being sent to customers *For more details, please refer to the PDF document or feel free to contact us.*

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Collaborative robot examples: machine tending, automation of injection molding

Case study of the introduction of a user-friendly robot. It reduced the risk of workplace accidents.

To reduce the risk of repetitive strain injuries (RSI) among employees, the UK cleat manufacturer CLAMCLEATS LTD has implemented robotic solutions to eliminate manual clipping tasks. The robots have proven to be highly efficient workers, resulting in human operators being able to handle three tasks at once. 【Overcoming Automation Challenges】 ■ To reduce the risk of repetitive strain injuries (RSI) among employees ■ Clamcleats Ltd invested in robotic solutions to replace manual clipping ■ Payback period: 7 to 10 months *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative robot examples: Pick & Place, CNC automation

Utilizing UR robots, we have achieved the automation of machine tending without external support!

CNC Trcka is a Czech manufacturer that CNC processes small machine parts for industries such as aerospace, medical, and automotive. The company operates 20 CNC lathes and 6 milling centers. It has always had to manage various projects from manufacturing to ordering with agility. To address this, we introduced our UR5 robot. The implementation significantly improved not only space efficiency but also reduced costs and time required for external programming. 【Overcoming Automation Challenges】 ■ The need to automate specific applications ■ Building the robot cell without external support ■ Freeing operators from simple tasks and assigning them to more valuable roles ■ Installation of pneumatic grippers ■ Implementation into existing CNC equipment ■ Application testing to expand to three additional CNC machines ■ Return on investment period: 12 months *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Verification Work for Printed Circuit Boards and Components

A task that took 40 minutes by hand has been reduced to 20 minutes! A case where setup time was shortened by 50%.

Continental, with a history of 25 years in the automotive industry, is a company that continues to grow steadily and has always focused on innovation. As a result, it has secured several major projects in competition with top-level competitors. In 2016, the company decided to introduce multiple UR10 collaborative robots to automate the manufacturing and transportation of printed circuit boards. As a result, tasks that previously took 40 minutes to complete manually can now be done in 20 minutes, reducing setup time by 50%. 【Overcoming Automation Challenges】 - By reducing setup time from 40 minutes to 20 minutes, productivity has improved. - The programming and implementation are simple, allowing for continued in-house control of the robots. *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative robot examples: Pick and place, automation of analysis and testing.

Adopting universal robots in curricula that benefit the education of young people.

The Technical College of Jutland adopted a lightweight robotic arm from Universal Robots with the aim of introducing students to the world of automation. Due to its high level of flexibility and ease of use, the introduction of the robot into the educational environment was straightforward. [Challenge] ■ There was a need for an industrial robot that is user-friendly, intuitive, and has mobile capabilities. *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Examples | Automation of Injection Molding, Packaging, and Palletizing

Increase injection molding production volume by up to four times and reduce waste to nearly zero. A universal robot that is easy to program!

DYNAMIC GROUP has been struggling to secure personnel for its injection molding production and wanted to utilize its existing workforce more efficiently. Currently, three collaborative robot arms from Universal Robots are taking over several repetitive tasks. As a result, product consistency has improved, and production volume has increased by nearly 400%. [Challenges Addressed by Automation] - Increased production volume by up to 400% and reduced waste to almost zero. - Workers have been freed from repetitive and labor-intensive tasks, eliminating staff shortages. *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative robot case: Automation of hazardous tasks. No safety measures required.

Robot technology has improved safety and increased job satisfaction.

The Canadian shelf system manufacturer, Etalex, was seeking a flexible robotic arm solution that would take up little space on the production floor and could be utilized for multiple tasks. To that end, the company introduced the UR10. By automating high-risk repetitive tasks, they were able to enhance safety without relying on cumbersome fence installations or space-intensive safety measures. 【Overcoming Automation Challenges】 - Significantly reduced the time humans are involved in load tasks, improving the safety of the work environment. - Return on investment period: 12 months. *For more details, please refer to the PDF document or feel free to contact us.*

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Collaborative Robot Examples: Automation of Quality Inspection, Adhesive and Welding Operations

Freeing employees from tedious repetitive tasks to improve the efficiency of the production line.

In the production process of Ferd.Wagner Profile, a robust and reliable automation solution was needed to weld and solder fragile parts with consistent high quality. Therefore, the company developed a UR5-based solution in collaboration with Faude Automisierungstechnik that could meet these requirements. As a result, overall productivity has significantly improved. 【Overcoming Automation Challenges】 - Freed employees from laborious repetitive tasks - Improved operational efficiency of the production line *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Freeing Employees from Repetitive Tasks

Achieving excellent flexibility frees employees from repetitive tasks, leading to increased productivity as a result.

As a manufacturer of high-precision machine parts for the medical technology sector, FME Fine Mechanique AG sought automation solutions that could provide complete flexibility without compromising on quality. To achieve this, the company introduced the industrial robotic arms UR5 and UR10. The new automation solutions eliminated shift work and evolved the production process. 【Overcoming Automation Challenges】 ■ Freeing staff from repetitive tasks ■ Creating consistent and reliable processes ■ Increasing productivity *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Automation of Part Adhesion Work at Kitchen Sinks

Improving productivity by utilizing collaborative robots while enhancing employee job satisfaction.

Franke produces over 10,000 kitchen sinks annually. After pressing the aluminum sink units, they adhere the mounting blocks to the sides. They believed that if they could automate the repetitive tasks, they could save on adhesive and reduce human errors when attaching the mounting blocks. The challenge was to find a solution that could apply the adhesive and attach the mounting blocks to the sides. Thus, the company chose the UR5 robot. The UR5 solution supports an annual production volume of 10,000 units with performance far exceeding expectations. 【Overcoming Automation Challenges】 - Freeing employees from high-stress repetitive tasks to improve operational efficiency on the production line - Reducing material waste *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative robot case: Automation of workpiece loading and unloading processes for CNC.

Free workers from monotonous tasks and improve productivity! Introducing a flexible solution.

Fries Maschinenbau in Germany had two goals: to outperform competitors in a highly competitive supplier market and to free employees from simple tasks. To achieve both objectives, the company chose the flexible solution UR10. The implementation has led to increased production, allowing employees to dedicate more effort to quality control. **Overcoming Automation Challenges** - The loading of CNC machines was previously done manually in short cycles of 25 to 45 seconds, depending on the number of units. - Universal Robots significantly increased productivity while streamlining the process. *For more details, please refer to the PDF document or feel free to contact us.*

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Collaborative Robot Case: Rapid Analysis of Blood Samples

Two universal robots contribute to the rapid analysis of blood samples!

Two UR5 robots are contributing to the rapid analysis of blood samples at Copenhagen University Hospital. Despite a 20% increase in the number of samples for analysis, we have been able to achieve the goal of delivering test results for over 90% of samples within one hour. 【Overcoming Automation Challenges】 ■ Increase in analysis processing volume ■ Freeing staff from repetitive tasks and handling them hygienically *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Glass Annealing Process

Introducing collaborative robots to free employees from simple tasks! Provided high competitiveness to glass manufacturers.

Gern Glas is one of the largest suppliers of flat glass, mirrors, and solar power systems for furniture, kitchens, and buildings in the Nordic region. To maintain its position as a competitive manufacturer, it has introduced robotic technology into its production line. As a result, the glass tempering process that uses high temperatures has been optimized, and employees have been freed from multiple simple tasks. 【Overcoming Automation Challenges】 - Freed employees from monotonous tasks - Maximized space utilization in the high-temperature tempering process, increasing efficiency by placing small glass pieces in the available empty spaces on the conveyor - Investment recovery period: 6 to 12 months *For more details, please refer to the PDF document or feel free to contact us.

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Five Questions to Verify When Introducing Collaborative Robots

Good news for those who think that the company size is too small for the introduction of robots: [We are offering a free guidebook].

You may be wondering if robots can truly be a solution to the challenges faced by small to medium-sized manufacturers dealing with low-volume, high-variety production. However, if you believe that just because you are not a large manufacturer, you have no choice but to rely on manual production methods, your doubts may not be entirely justified. This workbook presents five questions to examine such doubts. It outlines five key points that small to medium-sized manufacturers should consider when introducing robots. [Contents] ■ Are your doubts justified? ■ Five questions for verification ■ It is never too small for you to introduce collaborative robots! *For more details, please refer to the PDF document or feel free to contact us.

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Case Studies of Collaborative Robots for the Food Industry: Automation of Pick & Place and Injection

Collaborative robots contribute to securing staff for small businesses in countries with low birth rates!

At Babo Arms, we wanted to automate our production process while maintaining a close relationship with our customers. Therefore, we introduced our 'UR5' robot into a series of processes, including washing cups, brewing drinks, and handing them over to customers. After the introduction, staff members who were freed from the task of making drinks were able to engage with customers, discover their purchasing intentions and requests, and improve service quality, thereby realizing the company's vision. 【Overcoming Automation Challenges】 ■ Resolving labor shortages ■ Maintaining drink quality ■ Introducing robots that can work safely alongside humans while preserving customer interaction *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case Study for the Food Industry: Packaging Vanilla Cream

Simplifying the process and streamlining operations to boost productivity! Since safety barriers are not needed, moving it is also easy.

ORKLA FOODS SVERIGE was looking for an automation solution that could coordinate with other production machines in the network, be easily operated and programmed, and allow workers to operate right next to it without safety barriers. Therefore, we introduced the 'UR10' robot that we handle. After implementation, we successfully automated the process of packing vanilla bags into cartons. Additionally, the process was simplified, the entire operation was streamlined, and workers no longer had to lift heavy items or repeat tedious tasks. 【Overcoming Automation Challenges】 ■ Packing vanilla bags into boxes ■ Return on investment period: 6 months *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot "Universal Robot" Comprehensive Catalog

Even with a collaborative robot for the first time, you can feel at ease! In just one hour, you can unpack and set up the robot → program the initial tasks.

Collaborative robots," which are gaining attention due to the review of production processes and work style reforms. You may be interested, but think that you can't program because you don't have a robotics engineer, right? With Universal Robots, setting up the program is easy, and even those without experience in robot implementation can use it easily. 【Features】 - Compared to conventional products, the placement and programming of the robot are easier than ever. - In just one hour, you can unpack, install the robot, and program the first task. - During servicing, all six joints of the robot can be replaced in 2 to 6 minutes. With 17 types of safety features, including newly added customizable stop times and stop distances, automation through collaboration is easier than ever. *For more details, please download the catalog or feel free to contact us.

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What are the key points to avoid failure when introducing collaborative robots? [Guidebook available]

To avoid failing in the introduction of collaborative robots! We explain cases suitable for introduction and cases where barriers to introduction become high, divided into 10 steps! [Case study presentation]

Do you want to introduce collaborative robots but worry about whether "the implementation might not go well," "the expected benefits might not be realized," or "what if it ends up being unused after implementation"? The "10 Steps for Implementing Collaborative Robots" for first-time users provides an introductory explanation of what collaborative robots are and what can be automated with them. It also outlines cases suitable for implementing collaborative robots and cases where the barriers to implementation are higher, all explained in 10 steps. Real-world implementation examples are included at the end! 【Please read this guidebook if you are:】 ■ Unsure about what collaborative robots are… ■ Considering how to automate your current manual processes… ■ Looking into robot implementation but unsure what can be automated… ■ Finding robot implementation complex? Searching for robots that can be easily started… ■ Feeling anxious about implementing collaborative robots…  and more. *For more details about the guidebook, please view the PDF available for download.

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[UR10 Robot Implementation Case] Nissan Motor Corporation

Introducing Universal Robot's collaborative robots to reduce labor costs for assistant workers!

The "UR10 Robot" provides a solution to the aging workforce and has reduced the labor costs of auxiliary workers for a global automotive manufacturer. Nissan Motor Co., one of the world's famous automotive brands, was facing a problem. In its large factory in Yokohama, there was a need for a more streamlined production process, along with the reality of an aging workforce and the loss of critical skills. One of the challenges in the factory was related to the "takt time" level concerning the cycle time of specific processes, which sometimes exceeded the target. Due to this issue, auxiliary workers were needed, which meant more labor and, consequently, higher labor costs for the company. [Challenges] - A more streamlined production process is needed - Aging workforce and loss of critical skills - Need for auxiliary workers (labor, labor costs) *For more details, please watch the video below. *For additional information, please check the catalog and materials for implementation available for PDF download.

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Collaborative Robot Implementation Case: Contributing to Productivity Improvement in Pick & Place

Achieving automation and productivity improvements in the mountain cutting line without changes to the production process [Video available].

Alpha Corporation, a global comprehensive lock manufacturer. Faced with labor shortages and rising labor costs, there was a need to continuously improve productivity. At the same time, we wanted to maintain our existing production lines as much as possible, so we introduced the collaborative robots "UR3" and "UR5" from Universal Robots, which are lightweight, flexible, and do not require safety fences. [Challenges] ■ We want to improve productivity through automation without making changes to the existing lines. ■ The space available for robot installation is limited, and we have given up on introducing industrial robots. *For more details, please see the video and PDF below.

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Collaborative Robot Example: Pick and Place in the Packaging Process

Eliminated the laborious tasks that were repeated on the process line. Reduced both setup and costs.

Scandinavian Tobacco Group, one of the largest pipe tobacco production factories in the world, wanted to avoid having employees perform tedious repetitive tasks. As a clear solution, they installed robots to automate ergonomically unfavorable tasks, but there was a problem: there was no space in the factory for the robots. Therefore, the company chose Universal Robots, which significantly simplified both setup and costs. **Key Factors** - Easy programming - Quick setup - Flexible implementation - Collaborative and safe - Rapid capital recovery *For more details, please refer to the PDF document or feel free to contact us.*

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Collaborative Robot Case: Efficiency Improvement with a Mobile Robot on Casters

Optimizing productivity by 20%. It becomes possible to assign employees to more fulfilling work.

SCOTT FETZER ELECTRICAL GROUP (SFEG), a manufacturer of small quantities of various products, was looking for ways to develop SFEG into a more competitive company on a global scale while maximizing the benefits of existing machinery. To achieve this, the company introduced mobile robots from Universal Robots and assigns tasks to the robots daily to adapt to rapidly changing work conditions. Collaborative robots have optimized productivity by 20%, allowing them to take over monotonous and potentially dangerous tasks from employees, enabling the reassignment of employees to more fulfilling work. **Key Points** - Flexible implementation - Easy programming - Collaborative and safe *For more details, please refer to the PDF document or feel free to contact us.*

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Collaborative Robot Case: Automation of Machine Tending Tasks

The payback period is 15 months! Collaborative robots solve machine tending tasks.

Due to rising wages and difficulties in hiring experienced workers, Sky Engineering, a precision engineering company based in Singapore, faced the challenge of maintaining production costs at a competitive level. Struggling to reduce production costs, the company ultimately succeeded in implementing a robotic arm on one of its CNC machines. The company has the capacity for one operator to handle two machines. 【Key Factors】 ■ Easy programming ■ Flexible implementation ■ Quick capital recovery *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Introducing Robots in Limited Space

Achieving three times the productivity with cobots! Introducing a case where the investment was recouped in less than a year.

While aiming to improve productivity and accuracy, SMEW Textile Machinery Pvt. has made the decision to incorporate collaborative robots (cobots) into textile machinery manufacturing, transitioning from micro and small enterprises (MSMEs) to small and medium enterprises (SMEs), and further aiming for larger growth. As a result, they achieved three times the productivity with cobots and recovered their investment in less than a year. 【Overcoming Automation Challenges】 ■ Labor Shortages ■ Safety ■ Limited Space ■ Investment Recovery Period of Less than One Year *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: CNC Automation

Utilized robots in areas where personnel placement was difficult, improving shift efficiency.

STAMIT is a machining company that manufactures over 4,000 types of processed products each year. The company faced a challenging situation with increasing orders from both existing and new customers, particularly regarding flexible delivery of ordered items and quality control. To address this, they introduced UR10 robots into their low-volume, high-variety production line. This allowed them to handle the work of the third shift, which had been difficult to staff. 【Overcoming Automation Challenges】 ■ The need for partial automation of production ■ Products: Parts for the optical, printing, packaging, and healthcare industries ■ Risk assessment for workplace safety ■ Installation of convenient grippers ■ Quick reconfiguration for producing different parts ■ An alternative to qualified employees *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Automation of Machine Tending Tasks

We will introduce a case where collaborative robotic arms were adopted in manufacturing, expanding production and doubling profits.

Stantraek is facing tough competition from Eastern European countries with low wage requirements, which has hindered its ability to bid for jobs. The only way to overcome this was to grow without increasing the number of employees in production. Therefore, the company invested in two UR5 robots from Universal Robots. With the two highly flexible robotic arms, they were able to expand production and nearly double their sales without significantly increasing labor costs. 【Key Factors】 - Easy programming - Flexible deployment - Quick capital recovery *For more details, please refer to the PDF document or feel free to contact us.*

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Collaborative robot case: Automation of injection molding and pick & place operations.

Two UR10 robots accelerate the labeling process inside the mold.

Talbot Technologies, a plastic manufacturer based in New Zealand, combines plastic thermoforming technology and injection molding technology to offer a wide range of high-quality products. The company was looking for a versatile, flexible, and efficient robotic solution. The Universal Robots UR10 has proven to be the right choice by accelerating very complex processes and improving product quality. 【Overcoming Automation Challenges】 ■ Complex injection printing ■ Return on investment: less than 1 year *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative robot examples: machine tending, automation of CNC operations.

Contributing to the liberation of human labor by using four collaborative robots for more complex tasks.

TASK FORCE TIPS, a manufacturer of equipment for firefighting, aimed to shorten spindle time while maintaining product quality consistency and incorporating human-operated machining cells into more complex tasks to maximize their utilization. To achieve this, they chose universal robots that could be flexibly integrated between tasks. Four collaborative robots became the solution to fulfill TASK FORCE TIPS's needs. 【Challenges Addressed by Automation】 ■ Personnel freed up for more complex tasks ■ Elimination of downtime ■ Improvement in product quality ■ Realization of flexible automation ■ Return on investment period: 34 days *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative robot examples: Automation of assembly, adhesion, dispensing, and welding tasks.

Easy setup! A case study on the introduction of a robot that can be reprogrammed in just a few minutes.

TCI Corporation handles everything from the manufacturing of components used in fields such as measurement instruments, navigation, lifesaving, and communication, to various retail products. However, to compete with other companies, TCI needed automation solutions that could provide more cost-effective production processes. As a result, the company introduced the UR3 and UR5, enabling 24-hour automated manufacturing. 【Overcoming Automation Challenges】 - Freeing staff from repetitive tasks - Creating a more consistent and reliable process - Reducing costs *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Machine Tending in Medical Device Manufacturing Process

Doubling production with robotics: Case study of implementing easily programmable universal robots.

Tegra Medical, a company engaged in metal and machining industries, faced a decline in profit margins due to rising costs and customer demands for price reductions. In response, the company deployed three collaborative robot arms manufactured by Universal Robots. By tending machines that produce medical devices, they doubled their production output and freed up 11 full-time employees, allowing the manufacturer to continue meeting customer demand while keeping costs low. 【Key Points】 - Easy programming - Collaborative and safe - Quick return on investment *For more details, please refer to the PDF document or feel free to contact us.*

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Collaborative robot case: Implementing unmanned night shifts, resulting in improved production efficiency.

The lightweight robotic arm executes unmanned night shifts, significantly improving production efficiency.

The German manufacturing company THIELE wanted to expand the production of its small series but realized that conventional automation solutions were too expensive and complicated. Therefore, they introduced Universal Robots' lightweight robotic arm. The company was able to implement unmanned night shifts and significantly improve production efficiency. 【Key Factors】 ■ Easy programming ■ Flexible implementation ■ Quick setup *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Automation of Machine Tending Tasks

Running 42 UR machine tending units. Robots improve production with competitive pricing.

Trelleborg Sealing Solutions, which handles plastics and polymers, needed an effective way to optimize production for orders ranging from single units to millions. Currently, 42 UR robots are performing machine tending primarily on CNC machines, allowing for agile production as the robots can be easily adjusted to new sizes. 【Key Points】 - Easy programming - Quick setup - Flexible implementation - Collaborative robots - Safe without cages - Rapid return on investment *For more details, please refer to the PDF document or feel free to contact us.*

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Collaborative Robot Case: Expanding Production Scale While Reducing Costs

A case study of robot implementation that achieved three times the productivity of 3D printing with collaborative robots.

Voodoo Manufacturing, located in Brooklyn, New York, operates a rapidly growing 3D printing farm. For the startup, automating the manual processes of loading and unloading plates onto the printer was an urgent issue. Therefore, the company chose the Universal Robots UR10. With the collaborative robot, they achieved a threefold increase in 3D printing productivity! 【Overcoming Automation Challenges】 ■ Expanding production scale while reducing costs ■ Employees can be assigned to more complex tasks ■ Payback period of 6 months ■ UR+ Product: Robotiq 2-Finger Gripper Kit *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative robot examples: machine tending, automation of CNC operations.

Introducing a case where collaborative robots solved machine tending and CNC operations.

Whippany Actuation Systems creates electromechanical actuation systems for the aerospace and defense industries. The company was looking for solutions that could be easily implemented and programmed, and that did not require traditional guards and safety measures as demanded by other robots. Collaborative robots have not yet fully given Whippany a competitive edge, and the company is currently considering the potential to increase insourced work thanks to its enhanced production capacity. 【Overcoming Automation Challenges】 ■ Increased production volume ■ Improved employee experience ■ Enhanced profit margins ■ Increased output ■ ROI in less than 12 months *For more details, please refer to the PDF materials or feel free to contact us.

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Collaborative Robot Case: Reducing Barriers through Automation of Pick & Place Tasks

We will reduce the yield rate of the production line and improve the value of employees' work and their workload.

YUEYIN Technology, a Taiwanese electronics company, is transitioning to Industry 4.0 and aims to enhance its technological capabilities and optimize existing equipment. To achieve this, the company utilized multiple UR5 collaborative robots to extend the lifespan of its equipment and reduce repetitive stress injuries. As a result, the flexibility of personnel allocation increased, allowing more employees to take on managerial roles, which enhanced the value of work and sense of achievement among employees. 【Overcoming Automation Challenges】 ■ Efficiency and yield rates of production lines ■ Reduction of operating costs ■ Safe reduction of employees' repetitive stress injuries ■ Decrease in employees' workload *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Maintaining Cost-Effectiveness through Automation of Assembly Work

It is now possible to free employees from simple tasks! Introducing a case study on the implementation of the UR5.

Founded in 2003 in Malans, Switzerland, Profatec AG has been providing solutions using molded plastics from a professional perspective to a wide range of industries, from automotive companies to pharmaceutical firms, for over 10 years. The company has enabled businesses to continue operations at its Swiss headquarters while maintaining cost-effectiveness through the implementation of solutions utilizing robotic arms. 【Overcoming Automation Challenges】 ■ Freeing staff from repetitive tasks ■ Creating more consistent and reliable processes ■ Contributing to cost reduction *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative robot case: Providing education to various levels from students to industry professionals.

We responded to the local industry's request to train personnel using collaborative robots.

The Ramtech Career Center in Ohio is one of the largest comprehensive robotics education centers in the United States. To increase the number of skilled manufacturing workers to meet future market needs, our school uses collaborative robots from Universal Robots. We provide education to a diverse range of students, from middle schoolers to industry professionals. [Challenges Addressed in Automation] ■ Responded to local industry demands for training personnel with collaborative robots. *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative Robot Case: Elimination of Waste in Electric Tool Assembly Work

Committed to "zero defective products"! We have freed all employees from burdensome repetitive tasks.

The electric tool manufacturer Rupes has implemented bold initiatives to improve the working environment for its excellent employees while simultaneously eliminating defects and waste on the production line. The company has introduced UR robots on the production line to delegate tedious repetitive tasks to robots, allowing human workers to engage in more fulfilling work. Employees found that they could easily and quickly set up and program the robots. The introduction of robots immediately contributed to maintaining product quality and improving productivity. 【Overcoming Automation Challenges】 ■ Liberating all employees from burdensome repetitive tasks ■ Improving efficiency and productivity ■ Reducing defects and waste ■ Adapting to various processes *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative robot examples: Automation of workpiece loading and unloading, screw fastening, and welding.

Maintain competitiveness by keeping or reducing manufacturing costs! Also reduce potential risks in the manufacturing process.

The ASSA ABLOY factory in Bucharest was struggling with a significant skills gap compared to the low unemployment rate in the capital. Due to the difficulty in attracting new workers to the factory, it was necessary to explore various automation solutions such as robots, automated guided vehicles, bin-picking systems, and sorting equipment. As a result, the company introduced UR robots for various applications including welding, stamping, riveting, screw fastening, and grinding. This allowed them to provide the flexibility needed to meet customer demands quickly, while maintaining quality and offering effective pricing. **Overcoming Automation Challenges** - Maintaining and reducing manufacturing costs to remain competitive - Implementing automation technology to support the established automation plan - Automating various machine tending tasks - The necessity for standard and specific end effectors - Reducing potential risks in hazardous manufacturing processes within the factory - Investment payback period: 3 years (based on the comprehensive automation plan) - Robots used: 4 UR3s and 6 UR5s *For more details, please refer to the PDF document or feel free to contact us.*

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Collaborative Robot Examples for the Food Industry: Box Packing, Labeling

Thanks to collaborative robots, the amount of materials used in the packaging department has been optimized, reducing cardboard waste!

ATRIA SCANDINAVIA mainly deals with products for convenience stores and food chains that operate 24 hours a day. The company's goal was to acquire a reliable product line that can be produced efficiently and effectively while keeping labor costs low. To achieve this, they purchased UR robots from the local distributor Edstrom’s. Thanks to the collaborative robots, they were able to optimize material usage in the packaging department, reducing cardboard waste by 25 percent since the first robot was implemented. [Goal] ■ We want to acquire a reliable product line that can be produced efficiently and effectively while keeping labor costs low. *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative robot examples: Automation of workpiece loading and unloading, screw fastening, and inspection.

Precision of 0.1mm repeatability! A case study on the introduction of collaborative robots with extremely low power consumption.

AUROLAB is a non-profit medical organization in India that exports products to over 130 countries worldwide. The overall production process of intraocular lenses, as well as the precision and accuracy in tasks such as material handling of components and pick-and-place, are extremely important, and the robots must allow staff to work safely and comfortably. 【Overcoming Automation Challenges】 ■ Addressing critical tasks that require flexibility, productivity, and reliability ■ Improving productivity and quality ■ ROI in less than 2 years *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative robot examples: automation of screw fastening, pick and place, and assembly.

Corresponds to compatibility with multi-modeling. Reduced redundancy in work.

BAJAJ AUTO LTD., which operates in the automotive and automotive-related industries, was seeking solutions for the automation of its assembly line. The two-wheeler assembly line requires a significant amount of labor and also needs a large physical space. Additionally, it involves operations that place a considerable physical burden while demanding extremely high precision. As a result, the company decided to introduce universal robots to its assembly line. This has enabled improvements in production capacity and the evolution of multi-modeling services. 【Overcoming Automation Challenges】 - By installing cobots on the ceiling, the challenges of limited production space in the factory are reduced. - Capable of performing repetitive tasks that require standardized precision, thus reducing work redundancy. - Adaptability to multi-modeling requirements. - Addressing critical tasks that require flexibility, productivity, and reliability. - Simplifying tasks for female workers. *For more details, please refer to the PDF document or feel free to contact us.*

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Collaborative Robot Case: Automation of Work Movement and Pick & Place

Adopting collaborative robots to stay ahead in the competition!

Betacom develops lighting solutions for roads, arenas, and tunnels. In preparation for the launch of a new lineup of LED road lighting products, the company requested DESIGN ENERGY to develop a universal robot-based solution. The collaborative robot solution enables the handling of a larger volume of work with unparalleled precision and accuracy. [Challenges addressed in automation] ■ Solutions for the installation and assembly of LED lighting to high-quality standards *For more details, please refer to the PDF document or feel free to contact us.*

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Collaborative Robot Case Study: Automation of Screw Tightening and Assembly Work | PSA

The UR10 from Universal Robots has been adopted for the "Factory of the Future" project!

The SOCHAUX plant of the French automotive manufacturer Group PSA has begun efforts towards the continuous optimization of industrial processes in response to technological advancements, customer expectations, and market pressures. To enhance the plant's capacity and reduce production costs, two UR10 cobots have been introduced for the screw fastening operations on the white body assembly line at the SOCHAUX plant. As a result, not only was there a reduction in costs, but also improvements in geometric tolerances and the ergonomic working environment for operators were observed. 【Overcoming Automation Challenges】 ■ Cost reduction ■ Improvement of geometric dimensioning and tolerancing (GD&T) ■ Improvement of working conditions *For more details, please refer to the PDF document or feel free to contact us.

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Collaborative robot case: Automation of screw fastening, assembly, and quality inspection.

Secure xx through visual guidance. Perform thousands of drilling operations for manual setting screws.

Just-in-time assembly is a production model established in the manufacturing industry that enables significant cost reductions for some customers. In the case of Lear Corporation, an automotive parts manufacturer, the model requires the highest level of flexibility in the limited space of the production site, making it increasingly difficult to meet demands. Therefore, the company optimized just-in-time assembly by introducing robotic technology on the production line. As a result, both production speed and reliability improved. [Challenges] ■ A small mobile robot was needed that could be used directly by personnel together without safety guards. *For more details, please refer to the PDF document or feel free to contact us.

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