日本ロール製造 List of Products and Services

This document provides detailed information about four of our rubber and plastic processing machines, and we are offering all four volumes as a gift! We can design and produce to order based on your requests, so please feel free to contact us! 【Intensive Mixer (Banbury Mixer) for Rubber and Resin Compounding】 This device allows for temperature control during the compounding process and is active worldwide! We have approximately 2,000 units in operation! Any shape can be processed as long as it fits the size requirements! 【Calendering Machine 'Calendar'】 Equipped with various devices to maintain precision! The rolls are made from the highest quality chilled cast iron! We have shipped over 1,000 units worldwide. 【Strainer Suitable for Continuous Grinding and Extrusion Work】 The entire unit is compactly assembled on a common bed, making it easy to move and install. 【Mixing Roll Machine】 Mechanically simple with fewer breakdowns. It has advantages such as the ability to visually monitor the compounding state. Designed and manufactured to withstand harsh specifications, we have numerous delivery records to rubber-related and plastic-related companies. *For more details, please refer to the PDF document or feel free to contact us.

• Rubber Processing Machine
• Resin processing machine
• Plastic processing machines (cutting and rolling)

The "Strainer" is a processing machine primarily designed to remove contaminants such as thread scraps, hair, iron powder, wood chips, etc., that are mixed in during the blending of P.V.C resin and rubber. It allows for continuous grinding and extrusion operations. The entire unit is compactly assembled on a common bed, making it easy to move and install. 【Features】 ■ Cylinder with a welded steel plate structure ■ Screw made of carbon steel with a hard chrome plating on the surface ■ Easily replaceable head in a short time ■ Screw bearings use radial bearings and thrust bearings ■ Gearbox capable of transmitting power quietly *For more details, please refer to the PDF materials or feel free to contact us.

• Rubber Processing Machine

The "Intensive Mixer (Banbury Mixer)" is a processing machine used for various types of rubber compounding and even in the field of plastics. Our company has been dedicated to the development and domestic production of rubber compounding equipment from an early stage, and we have been manufacturing and selling these machines. We have already achieved a track record of over 2,000 units, including large and small machines, which are well-received not only domestically but also around the world. 【Features】 ■ Any shape can be accommodated as long as it fits the size for input ■ Usable with a wide range of materials ■ Excellent compounding effect with high efficiency ■ Effective cooling and heating, with temperature control possible ■ Capable of performing well even under harsh operating conditions *For more details, please refer to the PDF materials or feel free to contact us.

• Rubber Processing Machine
• Resin processing machine
• Powder Molding Machine

The "calendar" is a processing machine used for rolling or laminating rubber and various plastics into sheet form, or for applying them to fabrics, among other uses. We have a track record of shipping over 1,000 units worldwide. Our calendars are equipped with various devices to maintain precision and are well-received by users as high-precision calendars. 【Features of the Rolls】 ■ Made from the highest quality chilled cast iron ■ Surface hardness of Shore 70 degrees or higher ■ The interior is uniformly thickened through machining, allowing for even temperature distribution ■ The individual drive system allows for free selection of the roll's rotation ratio ■ Bearings use high-precision ultra-precision roller bearings *For more details, please refer to the PDF materials or feel free to contact us.

• Rubber Processing Machine
• Resin processing machine
• Plastic processing machines (cutting and rolling)

The "mixing roll machine" is a processing machine that has been used for a long time in the processing of rubber and plastics. The drive shaft employs roller bearings or plain bearings made of high-lead bronze. It is designed and manufactured to withstand harsh usage, with a proven track record of delivering thousands of units to rubber-related and plastic-related companies, receiving high praise from each. 【Features】 ■ Rolls are made of high-quality chilled cast iron ■ Lubrication uses forced circulation, forced oil injection, or grease lubrication, etc. ■ Equipped with a gap adjustment device for the rolls ■ A protective plate is incorporated between the adjusting screw for gap adjustment and the bearing box ■ Enables quiet power transmission *For more details, please refer to the PDF document or feel free to contact us.

• Rubber Processing Machine

We would like to introduce the "processing machinery and equipment" owned by Japan Roll Manufacturing. Starting with the "large roll grinder" with processing dimensions of φ1,000×7,000L, we also have a "gantry-type five-sided machining center" and "CNC milling machines" available. Our various high-performance processing machinery, including high-precision large processing machines, and the advanced technology of our manufacturing team, centered around skilled technicians, have resulted in mixing and processing machines as well as rolling machines that hold a significant share not only in the domestic market but also in countries around the world. Please feel free to contact us when you need assistance. 【Equipment Owned】 ＜Factory A＞ ■ Large Roll Grinder ■ Gantry-Type Five-Sided Machining Center ■ Large General-Purpose Lathe ■ Small General-Purpose Lathe ■ Crane *For more details, please refer to the PDF materials or feel free to contact us.

• Rubber Processing Machine
• Other processing machines

This catalog introduces the "Rubber & Plastic Machinery" handled by Japan Roll Manufacturing. It features products such as the "Calendar," which has been well-received not only domestically but also around the world, and the "Intensive Mixer," designed and manufactured with a focus on robustness to withstand harsh operating conditions and with careful consideration for wear resistance. Please use this for selecting products. [Contents (partial)] ■ Plastic manufacturing line ■ Rubber manufacturing line ■ Calendar ■ Mixing roll machine ■ Intensive mixer *For more details, please refer to the PDF materials or feel free to contact us.

• Rubber Processing Machine

Our "Strainer" is primarily designed to remove foreign materials such as fiber layers, hair, iron powder, wood chips, etc., that may have entered during the mixing and kneading of resin and rubber, while continuously performing grinding and extrusion operations. The entire unit is compactly assembled on a common bed, making it easy to move and install. Please feel free to contact us when you need assistance. 【Lineup】 <Model: Screw Diameter (mm)> ■6KS: 150 ■8KS: 200 ■10KS: 254 ■12KS: 300 *For more details, please refer to the PDF document or feel free to contact us.

• Rubber Processing Machine
• Other processing machines

The "mixing roll machine" is a machine that has been used for processing rubber and plastic for a long time. Mechanically, it is simple, has few breakdowns, and has advantages such as the ability to visually monitor the mixing state of the material. Our company designs and manufactures these machines to withstand harsh usage, and we have a track record of delivering thousands of units to various rubber and plastic-related companies, receiving high evaluations from each. 【Product Lineup (Partial)】 <Models: Roll Dimensions Diameter × Length (inches)> ■6KM: 6×12-18 ■8KM: 8×16-24 ■10KM: 10×20-30 ■12KM: 12×24-36 ■14KM: 14×28-42 *For more details, please refer to the PDF materials or feel free to contact us.

• Rubber Processing Machine
• Other processing machines

The "B3" is a testing and research facility designed to utilize our long-standing manufacturing and development technology for rubber and plastic mixing and roll molding machines in the development of new products for our customers. It is capable of mixing and rolling at high temperatures (ambient temperature +60 to 200°C) for resin-related applications. With the installation of a 6-roll calendar machine, we can conduct a series of sheet production tests using the calendar method, including mixing, sheeting, cooling, and winding. 【Equipment Configuration】 ■ 5L Type Intensive Mixer (5LKV-D) ■ PWE (Planetary Roller Extruder) ■ Mixing Roll Machine (12KM) ■ Mixing Roll Machine (8KM) ■ Composite 6-Roll Calendar (8KC6) *For more details, please refer to the PDF document or feel free to contact us.

• Public Testing/Laboratory
• Other contract services

The "B1/B2" is a testing and research facility designed to utilize our long-standing manufacturing and development technology for rubber and plastic mixing and roll forming machines in the development of new products for our customers. "B1" is a high-precision, high-load, and high-temperature capable facility for roll pressing and rolling of various materials such as resins and metals, with primary applications including resin calendar ring laminating and roll coating. "B2" is a facility capable of low-temperature mixing and rolling for rubber-related materials, consisting of an intensive mixer and mixing rolls. 【Features of B1 Testing and Research Facility】 ■ Equipment for testing and research purposes for roll pressing and rolling of various materials ■ High precision, high load, and high temperature capabilities for rolling various materials such as resins and metals *For more details, please refer to the PDF document or feel free to contact us.

• Public Testing/Laboratory
• Other contract services

Since the development of the Banbury mixer as a rubber mixing machine, our company has been actively working on the development and domestic production of rubber mixing equipment, manufacturing and selling it under the name "Intensive Mixer." This machine is designed and manufactured with a focus on robustness to withstand various harsh operating conditions, while also paying sufficient attention to wear resistance. Today, this machine is used not only for mixing various types of rubber but also in various fields of plastics, and its performance has earned high trust not only domestically but also in countries around the world. Additionally, we have thoroughly considered the after-sales service and maintenance system, including overhauls, to ensure customer satisfaction. 【Features】 - Designed and manufactured with a primary focus on robustness and sufficient attention to wear resistance - Has gained high trust not only domestically but also in countries around the world - Thoroughly considered system for after-sales care *For more details, please refer to the PDF materials or feel free to contact us.

• Resin processing machine
• Rubber Processing Machine
• Mixer/agitator

The "Calendar" is a machine for the manufacturing of rubber plastic secondary processed products such as various films, sheets, leather, tiles, wall materials, rubber sheets, and pulling cloths. Our calendars are designed and manufactured to improve the quality and precision of our customers' products, including the production of rolls, and have been well received not only domestically but also around the world. They are named based on the size of the rolls used (diameter × working surface length), the number of rolls, and their arrangement. 【Features】 ■ Integrated production including roll manufacturing ■ Designed and manufactured to enhance the quality and precision of customers' products ■ Well received and shipped not only domestically but also worldwide *For more details, please refer to the PDF materials or feel free to contact us.

• Resin processing machine
• Rubber Processing Machine

We would like to introduce the rubber and plastic processing machines that we handle. We have a variety of machines available, including "calender rolls" for the secondary processing of rubber and plastic products, and "strainers" that remove foreign substances that may have entered during compounding or kneading, allowing for continuous refining and extrusion. Additionally, we offer "intensive mixers" that pressurize and knead materials such as natural rubber, synthetic rubber, and various resins at high performance and economical speeds. 【Product Lineup】 ■ Calender Rolls ■ Mixing Rolls ■ Intensive Mixers ■ Strainers *For more details, please refer to the PDF materials or feel free to contact us.

• Rubber Processing Machine
• Resin processing machine

This catalog introduces metal processing machinery such as hot rolling equipment, cold rough rolling equipment, and cold finishing rolling equipment. We also handle skin pass rolling equipment, test rolling equipment, and bar rolling equipment. Please feel free to contact us if you have any requests. *For more details, please download the PDF (English version) or feel free to contact us.

• Other processing machines
• Steel