太陽誘電ケミカルテクノロジー List of Products and Services

The original surface treatment (coating) "JC Coat" was born from the surface treatment technology cultivated in electronic component manufacturing. Based on DLC coating*, it is a contract coating that imparts various characteristics through our unique technology, and it is used in printing masks, food manufacturing equipment, and industrial machinery. *DLC coating... stands for Diamond-Like Carbon By treating parts of the manufacturing line with JC Coat PW (super hydrophilic), we can expect to achieve labor-saving cleaning efficiency by enhancing washability (cleaning performance). This will lead to significant process improvements across the entire line. [Hydrophilicity] It is the opposite of hydrophobicity and refers to the ability to easily wet with water. It improves wettability.

• Surface treatment contract service

◆What are PFAS? PFAS refers to a collective term for organic fluorine compounds, of which there are said to be over 4,700 types. Not all PFAS have the same properties, and some are designated as regulated substances under international treaties. ◆PFAS-Free Water and Oil Repellent Coating "JC Coat PS" This is a contract coating based on DLC coating using the CVD method, which imparts water and oil repellent functions without using organic fluorine compounds. 【Features】 - Due to its thin film, redesigning with consideration for the coating is unnecessary. - Strong adhesion to the substrate makes it difficult to peel off, eliminating concerns about foreign substance contamination. - Being PFAS (organic fluorine compound) free alleviates worries about future regulations. PFOA, PFOS, PFCAs, PFHxS are not used. ◆What other types of JC Coat are there? Among PFAS, it does not contain the already regulated PFOS and PFOA. Similarly, it does not include PFCAs and PFHxS, which may be regulated in the future. For inquiries or requests for prototypes regarding JC Coat PS, please use the contact form below. Feel free to contact us for more details.

• Other metal materials
• Coating Agent
• Surface treatment contract service

The original surface treatment (coating) "JC Coat" is a contract coating that imparts various characteristics through our unique technology based on DLC coating*. It is used in printing masks, food manufacturing equipment, and industrial machinery. By treating parts of the manufacturing line with JC Coat P and imparting anti-fouling properties, we expect to achieve labor-saving maintenance and cleaning. This will lead to significant process improvements across the entire line. 【Features】 ■ No need for redesign considerations due to the thin film coating ■ Strong adhesion to the substrate, making it difficult to peel off and eliminating concerns about foreign matter contamination ■ Approximately 4-5 times the hardness of stainless steel ■ Complies with domestic regulations for food contact materials in Japan ■ Free from PFOA, PFOS, PFCAs, and PFHxS among PFAS (per- and polyfluoroalkyl substances) *We also offer completely free film types. 【Examples of Applications】 　　Weighing devices… Improved yield, reduced cleaning costs 　　Conveyor lines… Stable supply, reduced cleaning costs 　　Precision nozzles… Improved liquid discharge 　　Cutter blades… Maintains sharpness while suppressing adhesion of adhesives and other materials For more details, please feel free to contact us.

• Other metal materials
• Coating Agent
• Surface treatment contract service

The original surface treatment (coating) "JC Coat" was born from the surface treatment technology cultivated in electronic component manufacturing. Based on DLC coating*, it is a contract coating that imparts various characteristics through our unique technology, and it is used in printing masks, food manufacturing equipment, and industrial machinery. *DLC coating... stands for diamond-like carbon. JC Coat PH has low adhesion to soft metals and a low wear coefficient, making it a specification with the highest hardness in the series and a wide range of applications. It can accommodate various metals and ceramics, and when there are tools and process line equipment parts that frequently contact soft metals, it strongly supports the reduction of adhesion and the resolution of cleaning issues. 【Features】 ■ Capable of film formation at low temperatures ■ Can form a film down to fine details, accommodating complex structures ■ More cost-effective compared to general DLC ■ Complies with domestic food contact material regulations 【Examples of Use】 ■ Food slicing blades: improved wear resistance ■ Blades for electronic components: prevention of adhesion to soft metals For more details, please feel free to contact us.

• Other metal materials

We offer the following processing services based on the technology cultivated in electronic component manufacturing: - Original surface treatment (coating) - Laser fine processing technology 【Features of Processing Technology】 ■ Original Surface Treatment (Coating): Product name "JC Coat P" - No need for redesign considering coating due to thin film (up to 1μm) - Strong adhesion to the substrate makes it difficult to peel off, eliminating concerns about foreign matter contamination. - Has a hardness approximately 4-5 times that of stainless steel - Complies with domestic regulations for food contact materials ■ Laser Fine Processing Technology - High-precision hole processing with ±0.003mm accuracy is possible - Minimum opening of Φ0.008mm and above - High aspect ratios of 10 or more are possible, including slit processing By leveraging each of these strengths, we can solve various challenges. If you are interested in: - "Wanting to perform fine processing" - "Not wanting to contaminate fine processed products" - "Wanting to stably apply, discharge, or supply from fine holes or slits" please feel free to consult with us. We also accommodate inquiries for each service individually. 【Examples of Applications】 Metal masks for solder printing … Achieves high-quality printing by stabilizing solder volume, reducing smudging, and minimizing residual ink.

• Other contract services
• others
• Other contract manufacturing

The original surface treatment (coating) "JC Coat" was born from the surface treatment technology cultivated in electronic component manufacturing. Based on DLC and our unique technology, it is a commissioned coating that imparts various characteristics, and it is used in printing masks, food manufacturing equipment, and industrial machinery. By applying JC Coat P to manufacturing process equipment and parts, it can prevent various types of adhesion and improve slip properties. In particular, by leveraging the characteristics of thin-film high hardness, it enables process improvements by suppressing adhesion to cutting tools. We held a seminar on this topic at TOKYOPACK2022, which you can view. <Content> 1. Problems in packaging and wrapping processes 2. What is coating? 3. What is JC Coat P? 4. How to utilize it in the packaging process 5. How to utilize it in the wrapping process 6. Even in pre-packaging processes 7. Summary If you download the materials, you will find the URL for viewing the seminar video on YouTube at the end of the document. Please view it through this URL.

• Other contract services

The original surface treatment (coating) "JC Coat" was born from the surface treatment technology cultivated in electronic component manufacturing. Based on DLC and utilizing our unique technology, it offers various characteristics and is used for printing masks, food manufacturing equipment, and industrial machinery. By applying JC Coat P to manufacturing process equipment and parts, it can prevent various types of adhesion and improve slip properties. Additionally, this leads to reduced cleaning time and increased production efficiency, contributing to SDGs initiatives. We held a seminar on this topic at FOOMA 2022, which you can watch. <Content> 1. Current status of SDGs 2. What is coating? 3. What is JC Coat P? 4. JC Coat P and SDGs 5. Summary If you download the materials, you will find the URL for the seminar video on YouTube at the end of the document. Please watch it using this URL.

• Other contract services

"Doesn't it bother you that 'filling takes time,' 'slipping is poor,' or 'you want to reduce food waste'?" Our company provides a video comparing the sliding properties of liquid miso on untreated stainless steel and JC-coated stainless steel. We demonstrate how each type of liquid miso slides. Would you like to implement this in your factory to achieve 'shorter filling and cleaning times,' 'improved food waste management,' and 'elimination of residue concerns'? *You can view the detailed content of the column through the related links. For more information, please feel free to contact us.*

• others

Are you facing issues like 'it takes time for transportation,' 'the transportation equipment takes up space,' 'the sliding is poor,' or 'I want to reduce the scale of the equipment'? Our company provides a video comparing the 'dynamic water repellency' of stainless steel as is and stainless steel coated with JC coat. We demonstrate how water behaves when dropped on coated plates with JC coat, PTFE, and commercially available water repellents. Would you like to implement solutions in your factory to achieve 'shorter transportation times,' 'downsizing of transportation equipment,' and 'improved transportability'? *You can view the detailed content of the column through the related links. For more information, please feel free to contact us.

• others

Are you worried about "leftover food residue," as well as concerns like "once the ingredients dry, they are difficult to remove" or "wanting to shorten cleaning time" and "wanting to reduce loss and contamination risks due to adhesion"? In this column, we are sharing a video comparing "egg adhesion suppression and ease of peeling after drying" between stainless steel and stainless steel coated with JC coat. You can see how adhesion occurs and how easy it is to peel off after drying, so please take a look. 【Related Videos】 ■ Comparison of slip characteristics of water, egg, and flour mixture ■ Comparison of slip characteristics of milk *You can view the detailed content of the column through the related links. For more information, please feel free to contact us.

• others

If the clogging of the sieve is left unattended, issues such as "a significant decrease in processing speed," "the need for frequent cleaning," "wasting the processing capacity of other processes," and "losing raw materials equivalent to the amount that is clogged" will arise. In this column, we introduce cases where coating treatment has suppressed adhesion, shortened time, and improved work efficiency. Please take a moment to read it. [Contents] ■1. Clogging of the sieve significantly worsens work speed… ■2. Coating treatment suppresses adhesion, shortens time, and improves work efficiency ■3. Flow of transactions *For more details, please refer to the PDF document or feel free to contact us.

• others

If tape adhesive is left to accumulate on round blades or slitters, it can lead to issues such as "deterioration of cutting performance and occurrence of tape cutting errors" and "worsening of equipment operating rates due to cutting defects (increased downtime)." Additionally, maintenance of cutting tools can potentially lead to work-related accidents. 【Contents】 ■1. Tape debris and adhesive accumulate on round blades and slitters, making cleaning difficult and raising concerns about work-related accidents. ■2. Control adhesion through coating treatment to reduce hazardous cleaning tasks. ■3. Flow of transactions.

• Other food processing

There was a problem with nozzles used in processes such as filling, where liquid would drip from the nozzle tip, causing contamination of other products or processes. Additionally, to prevent the occurrence of defective products, the equipment's operating rate deteriorated, and production speed slowed down, which were also issues. In this case study, we introduce an example of improving liquid dripping, climbing, and stringing, which are causes of defective products, through a water and oil-repellent coating on the nozzle tip. Please take a moment to read it. [Contents] 1. Liquid dripping from the nozzle tip leads to the occurrence of defective products, along with climbing. 2. Improvement of stringing through coating treatment reduces the frequency of defective product occurrences. 3. Flow of transactions.

• Other food processing

If the adhesive residue from tape is left to accumulate on the cutter blades of the sealing machine or box-making machine, it can lead to issues such as "deterioration of cutting performance and occurrence of tape cutting errors" and "worsening of equipment operating rates due to cutting defects (increased downtime)." Additionally, maintenance of cutting tools can potentially lead to workplace accidents. In this column, we introduce examples of how coating treatment can suppress adhesion and reduce dangerous cleaning tasks. We encourage you to read it. [Contents] 1. Adhesive residue from tape accumulates on cutter blades, making cleaning difficult and raising concerns about workplace accidents. 2. Coating treatment suppresses adhesion and reduces dangerous cleaning tasks. 3. Flow of transactions. *For more details, please refer to the PDF document or feel free to contact us.

• others

The original surface treatment (coating) "JC Coat" was born from the surface treatment technology cultivated in electronic component manufacturing. Based on DLC coating*, it is a contract coating that incorporates various characteristics through our unique technology, and is used in printing masks, food manufacturing equipment, and industrial machinery. *DLC coating... stands for diamond-like carbon. By processing JC Coat P on parts of manufacturing lines in food factories and industrial plants, we provide anti-fouling and water and oil repellency, which leads to reduced cleaning and maintenance time, prevention of work-related accidents, and reduced waste. A significant feature is that, due to the structure of the coating, it is difficult for it to peel off in chunks. Here, you can download a collection of case studies summarizing the applications of JC Coat P. 【Features】 ■ No need for redesign considering the coating due to its thin film ■ Strong adhesion to the substrate makes it difficult to peel off, eliminating concerns about foreign matter contamination ■ Has a hardness approximately 4-5 times that of stainless steel ■ Complies with domestic regulations for food contact materials in Japan

• Surface treatment contract service
• Processing Contract

The original surface treatment (coating) "JC Coat" was born from the surface treatment technology cultivated in the manufacturing of electronic components. Based on DLC coating*, our unique technology provides various characteristics, making it suitable for use in printing masks, food manufacturing equipment, and industrial machinery. *DLC coating…short for diamond-like carbon By processing JC Coat P on parts of the manufacturing line and imparting anti-fouling properties, we expect to achieve labor-saving maintenance and cleaning. This will lead to significant process improvements across the entire line. 【Features】 ■ No need for redesign considerations due to the thin film coating ■ Strong adhesion to the substrate makes it difficult to peel off, eliminating concerns about foreign material contamination ■ Approximately 4-5 times harder than stainless steel ■ Complies with domestic regulations for food contact materials in Japan 【Examples of Applications】 ■ Food-related Weighing devices…Improved yield, reduced cleaning costs Conveying lines…Stable supply, reduced cleaning costs ■ Industrial-related Precision nozzles…Improved liquid discharge Cutter blades…Maintains sharpness while suppressing adhesion of adhesives and other materials For more details, please feel free to contact us.

• Other metal materials
• Coating Agent
• Surface treatment contract service

The original surface treatment (coating) "JC Coat" was born from the surface treatment technology cultivated in electronic component manufacturing. Based on DLC and utilizing our unique technology, it provides various characteristics and is used for printing masks, food manufacturing equipment, and industrial machinery. We solve various troubles that occur in the manufacturing process of factories (such as difficulties in transportation, lack of smoothness, occurrence of non-standard products, and cutting errors with blades). We will send suitable samples according to your application. Please download the PDF, fill in the necessary information, and contact us. 【Features】 ■ No need for redesign considering the coating due to its thin film ■ Strong adhesion to the substrate, making it difficult to peel off and eliminating concerns about foreign matter contamination ■ Approximately 4-5 times harder than stainless steel ■ Complies with domestic regulations for food contact materials in Japan

• Surface treatment contract service

The original surface treatment (coating) "JC Coat" was born from the surface treatment technology cultivated in electronic component manufacturing. Based on DLC and utilizing our unique technology, it provides various characteristics and is used for printing masks, food manufacturing equipment, and industrial machinery. ● Do you have any of these problems? <Case 1> Frost builds up inside the freezer, reducing cooling capacity. Temperature management of stored items becomes difficult... <Case 2> The freezer frequently enters defrost mode, leading to increased monthly electricity bills... <Case 3> Stored items have been damaged by frost... Frost has increased, reducing storage space... If you have such concerns, please take a look at our verification video that we have uploaded for your viewing and consideration. *We do not guarantee effectiveness. 【Features】 ■ No need for redesign considerations due to the thin film coating. ■ Strong adhesion to the substrate makes it difficult to peel off, eliminating concerns about foreign matter contamination. ■ Has a hardness approximately 4-5 times that of stainless steel. ■ Complies with domestic regulations for food contact materials in Japan.

• Surface treatment contract service
• Processing Contract

If the adhesive residue from tape is left to accumulate on the cutter blades of the sealing machine or box-making machine, it can lead to issues such as "deterioration of cutting performance and occurrence of tape miscuts" and "worsening of equipment operating rates due to cutting defects (increased downtime)." Additionally, maintenance of cutting tools can potentially lead to work-related accidents. In this column, we introduce examples of how coating treatment can suppress adhesion and reduce hazardous cleaning tasks. We encourage you to read it. [Contents] 1. Adhesive residue from tape accumulates on cutter blades, making cleaning difficult and raising concerns about work-related accidents. 2. Coating treatment suppresses adhesion and reduces hazardous cleaning tasks. 3. Flow of transactions. *For more details, please refer to the PDF document or feel free to contact us.

• Coating Agent

We offer the following processing services based on the technology cultivated in electronic component manufacturing: - Original surface treatment (coating) - Laser fine processing technology 【Features of Processing Technology】 ■ Original Surface Treatment (Coating): Product name "JC Coat P" - Thin film (up to 1μm) allows for no need for redesign considering the coating - Strong adhesion to the substrate makes it difficult to peel off, eliminating concerns about foreign matter contamination. - Has a hardness approximately 4-5 times that of stainless steel - Complies with domestic regulations for food contact materials ■ Laser Fine Processing Technology - High-precision hole processing with ±0.003mm accuracy - Minimum opening of Φ0.008mm and above - High aspect ratio of over 10 is possible, including slit processing By leveraging each of these strengths, we can solve various challenges. If you are interested in: - "Wanting to perform fine processing" - "Not wanting to contaminate fine processed products" - "Wanting to apply, discharge, and supply stably from fine holes or slits" please feel free to consult with us. We also accommodate inquiries for each service individually. 【Examples of Applications】 Metal masks for solder printing - Achieves stable solder volume, reduced bleeding, and minimized residue, resulting in high-quality printing.

• Surface treatment contract service
• Processing Contract

The nozzle used in processes such as filling has been causing liquid to drip from its tip, which has become a problem as it contaminates other products or processes. Additionally, to prevent the occurrence of defective products, the equipment's operating rate has deteriorated, and production speed has slowed down, which are also issues. In this case study, we introduce an example of improving dripping, climbing, and stringing, which are causes of defective products, through a water- and oil-repellent coating on the nozzle tip. Please take a moment to read it. [Contents] 1. Liquid dripping from the nozzle tip leads to the occurrence of defective products, and climbing also occurs. 2. Coating treatment improves stringing and reduces the frequency of defective product occurrences. 3. Flow of transactions.

• Other food machinery
• Surface treatment contract service

The issue was that the return rollers and tension rollers installed on the belt conveyor were getting residue from the transported items stuck to them. Additionally, it was necessary to periodically stop the line for cleaning, which negatively impacted production efficiency, and there were concerns about the risk of accidents due to unexpected incidents during cleaning operations. In this column, we introduce examples where coating treatment has suppressed adhesion and reduced the need for dangerous cleaning operations. We encourage you to read it. [Contents] ■1. We want to reduce the frequency of cleaning due to adhesion on the rollers of the belt conveyor. ■2. Coating treatment suppresses adhesion and reduces dangerous cleaning operations. ■3. Flow of transactions *For more details, please refer to the PDF document or feel free to contact us.

• Coating Agent

"JC Coat(TM)" is a product used for printing masks, food manufacturing equipment, and industrial machinery. It was born from surface treatment technology cultivated in electronic component manufacturing. *DLC Coating... stands for Diamond-Like Carbon, and its general characteristics include hardness, lubricity, wear resistance, chemical stability, surface smoothness, and release properties. Its application range as a low-friction and wear-resistant coating for machine materials, tools, and electronic devices has greatly expanded. It can be applied to conductive substrates such as stainless steel, but there are some materials that are not suitable (such as zinc and copper). Coating is also possible on embossed products and perforated plates, so please consult us regarding other base materials. We have videos introducing the effects of our products available through the related links below. 【Product List (Excerpt)】 ■ JC Coat P (Liquid Repellent) - A water and oil repellent coating that improves the cleanability of food production lines and equipment manufacturing line parts. ■ JC Coat PH (Low Adhesion, Wear Resistant) - A low adhesion and wear-resistant coating for trays and cutting blades within the production process. *For more details, please refer to the related links or feel free to contact us.

• Coating Agent
• Surface treatment contract service

Do you have concerns like 'I want to shorten cleaning time,' 'I want to reduce contamination risks,' or 'I don't want to damage the equipment'? Our company provides a video comparing the ease of peeling off mixed liquids (after drying) on stainless steel and stainless steel with JC coating. We demonstrate the ease of peeling after drying with liquids mixed with 'water, eggs, and flour.' Would you consider implementing this in your factory to achieve 'shorter cleaning times,' 'reduced risk of foreign matter contamination,' and 'less strain on manufacturing equipment'? *You can view more details in the related links. For more information, please feel free to contact us.

• Coating Agent
• Surface treatment contract service

Are you worried about "leftover food residue," or about how "once the ingredients dry, they become difficult to remove," or do you want to "shorten cleaning time" and "reduce loss and contamination risks due to adhesion"? In this column, we are sharing a video comparing "egg adhesion suppression and ease of peeling after drying" between stainless steel and stainless steel coated with JC. You can see how adhesion occurs and how easy it is to peel off after drying, so please take a look. 【Related Videos】 ■ Comparison of slip characteristics of water, egg, and flour mixture ■ Comparison of slip characteristics of milk *You can view the detailed content of the column through the related links. For more information, please feel free to contact us.

• Coating Agent

Are you worried about residue? Are you experiencing issues like 'the angle of the input is insufficient, taking too much time' or 'cleaning is taking too long'? Our company provides a video comparing the slip resistance of milk on stainless steel and JC-coated stainless steel. We demonstrate how milk slides on each surface. Would you like to implement this in your factory to reduce 'concerns about residue,' 'cleaning time,' and 'food waste'? *You can view the detailed content of the column through the related link. For more information, please feel free to contact us.

• Coating Agent

"Do you have concerns like 'It takes time to fill,' 'Slipping is poor,' or 'I want to reduce food waste'?" Our company provides a video comparing the sliding properties of liquid miso on untreated stainless steel and JC-coated stainless steel. We demonstrate how each type of liquid miso slides. Would you like to implement this in your factory to achieve "shorter filling and cleaning times," "improvement in food waste," and "elimination of residue concerns"? *You can view the detailed content of the column through the related links. For more information, please feel free to contact us.*

• Coating Agent

"Are you facing issues like 'the liquid made from dissolved flour doesn't come off easily' or 'cleaning takes a lot of time'?" Our company is distributing a video comparing the slip resistance of "water, egg, and flour mixture" on stainless steel and JC-coated stainless steel. We demonstrate how the liquid mixed with "water, egg, and flour" slides off each plate. To achieve "improved yield," "reduced cleaning time," and "minimized food waste," why not consider implementing this in your factory? *You can view the detailed content of the column through the related links. For more information, please feel free to contact us.*

• Coating Agent

Are you facing issues such as 'it takes time for transportation,' 'the transportation equipment takes up space,' 'slipping is poor,' or 'I want to reduce the scale of the equipment'? Our company provides a video comparing the 'dynamic water repellency' of stainless steel as is and stainless steel with JC coating. We demonstrate how water behaves when dropped on coated plates with JC coating, PTFE, and commercially available water repellents. Would you like to implement solutions in your factory to achieve 'shorter transportation times,' 'downsizing transportation equipment,' and 'improving transportability'? *You can view the detailed content of the column through the related link. For more information, please feel free to contact us.

• Coating Agent

The original surface treatment (coating) "JC Coat" was born from the surface treatment technology cultivated in electronic component manufacturing. Based on DLC coating*, it is a contract coating that imparts various characteristics through our unique technology, and it is used in printing masks, food manufacturing equipment, and industrial machinery. *DLC coating... stands for diamond-like carbon. JC Coat PH has low adhesion to soft metals and a low wear coefficient, making it a specification with the highest hardness in the series and a wide range of applications. It can accommodate various metals and ceramics, and when there are tools or process line equipment parts that frequently come into contact with soft metals, it strongly supports the reduction of adhesion and the resolution of cleaning issues. 【Features】 ■ No need for redesign considering the coating due to its thin film ■ Strong adhesion to the substrate makes it difficult to peel off, eliminating concerns about foreign matter contamination ■ Has a hardness approximately 4-5 times that of stainless steel ■ Complies with domestic regulations for food contact materials 【Examples of Use】 ■ Food slicing blades: Improved wear resistance ■ Blades for electronic components: Prevention of adhesion to soft metals For more details, please feel free to contact us.

• Other metal materials

If the clogging of the sieve is left unattended, issues such as "a significant decrease in processing speed," "the need for frequent cleaning," "wasting the processing capacity of other processes," and "losing raw materials equivalent to the amount that is clogged" will arise. In this column, we introduce cases where coating treatment has suppressed adhesion, shortened time, and improved work efficiency. Please take a moment to read it. [Contents] ■1. Clogging of the sieve significantly worsens work speed… ■2. Coating treatment suppresses adhesion, shortens time, and improves work efficiency ■3. Flow of transactions *For more details, please refer to the PDF document or feel free to contact us.

• Coating Agent

If tape adhesive residue is left on round blades or slitters, it can lead to issues such as "deterioration of cutting performance and occurrences of tape miscuts" and "worsening equipment operating rates due to cutting defects (increased downtime)." Additionally, maintenance of cutting tools can potentially lead to work-related accidents. 【Contents】 ■1. Tape debris and adhesive sticking to round blades and slitters makes cleaning difficult, raising concerns about work-related accidents. ■2. Control of adhesion through coating treatment reduces hazardous cleaning tasks. ■3. Flow of transactions.

• Surface treatment contract service