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  1. Home
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  3. 三利特殊鋼
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Ferrous/Non-ferrous metals
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三利特殊鋼

EstablishmentYear 7 of the Showa era
capital3200Ten thousand
number of employees28
addressOsaka/Nishiyodogawa-ku, Osaka-shi/Fukucho 3-3-49
phone06-6475-3175
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last updated:Nov 29, 2021
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三利特殊鋼 List of Products and Services

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【SCM440】Thick steel plates from 9mm to 220mm are always in stock!

With 90 years of experience in handling steel, we are a trusted long-established company. We have achieved short delivery times from cutting to annealing! We are currently introducing case studies in our materials.

We always have thick steel plates made of SCM440 chrome-molybdenum material in stock, ranging from 9mm to 220mm. By installing an annealing furnace in-house, we have achieved short lead times from cutting to annealing! We accept orders starting from just one piece. For quotes and orders, please feel free to contact us by phone, fax, or through the inquiry form on our website. *Please note that there may be cases where stock items are not available. For details, please inquire. 【Cutting Services】 Dimension cutting Shape cutting Double cutting Beveling Provided materials 【Cutting Length】 Up to a maximum of 2500mm We have cutting experience for thicknesses up to 300mm. Additionally, we can also perform flame cutting on other parts such as forged products and machined items. 【Cutting Examples】 Squares, circles, crushing blades, jigs, molds, cams, plates, frames, arms, brackets, connecting rods, etc. 【Other Processing】 Warp correction, annealing, hardening, tempering, shot blasting, and other machining processes to finished products, various inspections, and non-destructive testing (UT, MT, PT).

  • Special Steel
  • Special Steel

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Why not try asking a specialized shaft manufacturer?

The production volume of eccentric shafts is over several hundred tons throughout the year. For shaft and crank processing, choose Sanri Special Steel!

- I want to obtain stable quality and precision in machined products. - I am dependent on outsourcing partners with unstable delivery times and quality, leading to many product-related troubles and complaints. - I am looking for alternative suppliers due to the aging and closure of the machining companies I have been using. - The procurement sources are divided by processing type, making ordering cumbersome. Do you have such concerns? Sanri Special Steel is supported by many customers for three reasons. 1. Proposal Capability [Handling steel for 90 years] 2. Processing Capability [Annual production of eccentric shafts exceeds several hundred tons] 3. Quality Assurance [Annual defective product outflow rate is 0.0003%] The content of the article is introduced in the materials. We also have many production examples. For more details, please refer to the materials. Table of Contents 1. Our Proposal 2. Problems Faced by Customers 3. Three Reasons Customers Choose Us 4. Frequently Asked Questions We offer a wide range of services including materials, heat treatment, turning, machining, polishing, and inspection. We will provide the best proposals tailored to our customers. Please leave your manufacturing needs to Sanri Special Steel Co., Ltd.!

  • Other processing machines
  • Prototype Services
  • Special Steel

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Easy ordering! Would you like to streamline the process with our one-stop service?

We will accommodate a wide range of manufacturing, including special steel, non-ferrous metals, heat treatment, machining, surface treatment, and inspection.

We will assist procurement personnel who are burdened by numerous procurement tasks for a single component. For example: - Struggling with procurement due to the closure of a supplier - Frequent quality issues - Managing multiple suppliers leading to complicated delivery schedules - Being asked to reduce costs within the company Do you have any such concerns? Our company manufactures and delivers everything from materials to finished products in a seamless process, allowing for hassle-free ordering. Additionally, we have an inspection department in-house, ensuring that only products that meet strict inspection standards are shipped, so you can trust us with your orders. 【Inspection Services】 Dimension inspection (including 3D measurement), appearance inspection, non-destructive testing, etc. Please feel free to discuss delivery times and budgets with us. We offer a wide range of services including materials, heat treatment, turning, machining, polishing, and inspection. We will provide you with the best proposals tailored to your needs. For all your manufacturing needs, please leave it to Sanri Special Steel Co., Ltd.!

  • Prototype Services
  • Special Steel
  • Contract manufacturing

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Introduction of Wide Area Three-Dimensional Measuring Machine

We have introduced the Keyence wide-area three-dimensional measuring machine! We promise to provide even greater quality assurance to our customers.

We have recently introduced a new Keyence Wide Area 3D Measuring Machine, and we would like to introduce it to you. By using the 3D measuring machine, we can effectively address various issues related to quality assurance. For example… - Data on geometric tolerances is needed - There are few suppliers that can provide robust quality assurance - The product size is too large to be measured with the measuring instruments we currently have Do you have any such concerns? At Sanri Special Steel, we promise to provide thorough quality assurance to our customers by implementing the 3D measuring machine. We have materials introducing what the 3D measuring machine can do. Please take a look. We also offer a service for product measurement only. If you have any concerns regarding measurement or quality assurance, please feel free to contact us by phone or through our website. Please do not hesitate to let us know your delivery deadlines and budget. We can accommodate a wide range of services including materials, heat treatment, turning, machining, polishing, and inspection. We will provide you with the best proposals tailored to your needs. For all your manufacturing needs, please trust Sanri Special Steel Co., Ltd.!

  • 3D measuring device

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This is what you want to know【Free Forging Edition】

An explanation of the basics of free forging using illustrations! We will also introduce the types of base materials, how to choose them, and points for cost reduction.

We are introducing basic knowledge about free forging and cost reduction points for products with shaft shapes, such as shafts, using illustrations. Have you ever been surprised by the difference between the product weight and the weight of the raw material required? 【Topics Introduced】 - Types and selection of raw materials used for forging - Overview of the general forging process - Considerations for input weight and finished weight - Cost reduction points We have prepared easy-to-understand materials, so please take a look. If you have any questions or concerns, please feel free to contact us by phone or through our website. Please feel free to let us know about delivery times and budgets. We offer a wide range of services including materials, heat treatment, turning, machining, polishing, and inspection. We will provide the best proposals tailored to our customers. For all your manufacturing needs, please leave it to Sanri Special Steel Co., Ltd.!

  • Special Steel
  • Steel
  • stainless

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Sanri Special Steel Co., Ltd. [One-Stop Service]

From materials, heat treatment, processing, inspection, to non-destructive testing, we provide a seamless service! We accommodate a wide range of products from large to small in special steel and non-ferrous metals.

At Sanri Special Steel, our three pillars are "materials, machining, and quality assurance," through which we provide products and services that delight our customers and contribute to society. We manufacture industrial machine parts essential for daily life across various fields, from small items to large ones, including automobiles, ships, food, printing, and environmental equipment. Additionally, Sanri Special Steel has sincerely addressed and resolved the problems and questions of customers from various industries. If you have any concerns, please feel free to contact us. We will provide you with suitable proposals. For all your manufacturing needs, please trust Sanri Special Steel Co., Ltd.! We offer a wide range of services, including special steel, non-ferrous metals, stainless steel, heat treatment, turning, machining, polishing, and inspection.

  • Special Steel

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Melting Cut [Department Introduction]

S45C, SCM440, and HITEN780N are in stock and can be ordered from just one piece! We can accommodate dimension cutting, shape cutting, double cutting, bevel cutting, and cutting of supplied materials.

Our company has a rich inventory of steel plates such as S45C, SCM440, and HITEN780N! We are equipped with an annealing furnace in-house and can provide short delivery times. 【Steel Plates】 SCM440 up to 220mm S45C up to 200mm HITEN780N up to 100mm *Please inquire about other thicknesses. 【Quantity】 Orders can be placed from a single piece. 【Cutting Services】 We accommodate dimension cutting, shape cutting, double cutting, bevel cutting, and cutting of supplied materials, with cutting records for lengths up to 2500mm and thicknesses up to 300mm. Additionally, we can also perform cutting on forged and machined parts. 【Cutting Examples】 Squares, circles, crushing blades, jigs, molds, cams, plates, frames, arms, brackets, connecting rods, etc. 【Other Processing】 Straightening, annealing, normalizing, tempering, shot blasting, and various machining to finished products, along with various inspections. Please feel free to contact us regarding technology, delivery times, budgets, etc. We offer a wide range of services including materials, heat treatment, turning, machining, polishing, and inspection. We will provide suitable proposals for our customers. For all your manufacturing needs, please trust Sanri Special Steel Co., Ltd.!

  • Processing Contract

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Sanri Special Steel Co., Ltd. 【Five Strengths】

From materials to heat treatment, processing, and inspection, we provide a seamless service! We can accommodate a wide range of products from large to small in special steel and non-ferrous metals.

At Sanri Special Steel, we have sincerely addressed and resolved the problems and questions of customers from various industries. These achievements have become our "five strengths," which will strongly support our customers. Comprehensive Strength Flexible support from single items to batch products, and from partial processing to finished products. Mobility Improving satisfaction with prompt responses and quick service. Development Capability Breaking through various situations through collaboration with a wide range of companies. Proposal Capability The best proposals backed by rich experience and deep knowledge. Adaptability Flexibly realizing your company's requests regarding delivery times, prices, and methods. If you have any concerns, please feel free to contact us. We will provide you with the most suitable proposals. We have many examples utilizing the five strengths. Please take a look. We offer a wide range of services including special steel, non-ferrous metals, stainless steel, heat treatment, turning, machining, polishing, and inspection. For all your manufacturing needs, please trust Sanri Special Steel Co., Ltd.!

  • Special Steel
  • Other processing machines

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Quality Assurance [Non-Destructive Testing]

We provide various inspection services such as visual inspection, dimensional inspection, non-destructive testing, and three-dimensional measurement. [Equipped with over 20 types of inspection equipment]

We promise to deliver "peace of mind" and "trust" through inspections, providing our customers with comprehensive quality assurance. 【Precision Dimension Measurement】 We are equipped with numerous measuring devices to accommodate measurements of various products. Areas that cannot be measured directly can also be assessed using three-dimensional measuring machines. 【Visual Inspection】 We check for surface defects such as foreign substances, dirt, scratches, burrs, chips, and deformations, and make judgments on the quality. 【Non-Destructive Testing】 Ultrasonic Testing (UT) Magnetic Particle Testing (MT) Liquid Penetrant Testing (PT) We offer three types of non-destructive testing and can also issue various certificates. We accommodate requests for inspection only, on-site inspections, and drop-off inspections, as well as comprehensive production from materials to finished products. We provide a wide range of services including materials, heat treatment, lathe work, machining, polishing, and inspection. We will make suitable proposals for our customers. For all your manufacturing needs, please trust Sanri Special Steel Co., Ltd.! *For details on inspection equipment and facilities, please refer to our inspection service catalog.

  • Other machine elements

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[Material] Three Pillars

We provide materials such as forged products, steel plates, and bars in various steel types, including iron, special steel, and non-ferrous metals, regardless of size.

This is an introduction to one of the three pillars, 【Materials】. We provide materials such as forged steel products, steel plates, and round bars from various steel types including iron, special steel, and non-ferrous metals, regardless of size. We will make optimal proposals to ensure better products by leveraging the characteristics of each type of steel, considering aspects such as delivery time, cost, and quality. Orders can be placed starting from just one piece. We have numerous cases where customers have been pleased with results such as "cost reduction achieved through upset forging," "quality improvement through a review of production methods," and "short delivery times realized through VE proposals." If you have any questions regarding the types of steel we handle, delivery times, prices, etc., please feel free to contact us. We offer a wide range of services including materials, heat treatment, lathe work, machining, polishing, and inspection. We will provide the best proposals tailored to our customers' needs. Please leave your manufacturing needs to Sanri Special Steel Co., Ltd.!

  • Other machine elements

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【Quality】Three Pillars

We provide various inspection services such as visual inspection, dimensional inspection, non-destructive testing, and three-dimensional measurement. [ISO 9001 certified factory]

Here is an introduction to one of the three pillars, 【Quality】. With a focus on 【Creating Good Products】 as our quality policy, we deliver safe and reliable products to our customers through various inspections under the awareness that "the next process is the customer," based on ISO 9001 quality management. We accommodate all types of inspections, including dimensional checks, visual inspections, and non-destructive testing. We also offer high-precision measurements using three-dimensional measuring machines, so you can trust us with products that are difficult to measure directly. We have many qualified personnel on staff, ensuring a robust internal inspection system. Our "commitment to quality" is a significant pillar that supports us. If you have any questions, please feel free to contact us. We provide a wide range of services, including materials, heat treatment, turning, machining, polishing, and inspection. We will make the best proposals for our customers. Please leave your 【Manufacturing】 needs to Sanri Special Steel Co., Ltd.!

  • Other machine elements

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Machining [Department Introduction]

We provide useful services by utilizing various processing techniques, from rough processing to finished products, and from single items to mass production.

In the machining department, we can handle processing up to a maximum diameter of φ1800mm and a maximum length of 6000mm, equipped with six lathes ranging from small to large sizes. We also operate large five-sided machining centers and multi-tasking machines. We cater to a wide range of needs from single items to mass production. Additionally, through a broad manufacturing network, we provide various processing services regardless of size, and by integrating these services, we can meet diverse customer requests. 【Examples of processing capabilities】 NC lathes, machining centers, five-sided machining machines, milling, boring, turning, honing, multi-tasking machines, grinding, surface treatment, electrical discharge machining, welding. Please feel free to contact us regarding delivery times and budgets. We offer a wide range of services including materials, heat treatment, lathing, machining, grinding, and inspection. We will provide suitable proposals for our customers. For all your manufacturing needs, please trust Sanri Special Steel Co., Ltd.!

  • Processing Contract

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Processing: Three Pillars

For processing such as turning, machining, cutting, and heat treatment, please leave it to Sanri Special Steel.

This is an introduction to one of the three pillars, the "Processing Field." We accommodate quantities from single items to mass production, handling various types of processing such as lathe work, machining, heat treatment, and cutting in all fields. **Machining** We support processing with NC lathes, machining centers, five-sided machining machines, milling, boring, turning, honing, composite machining machines, grinding, surface treatment, and electrical discharge machining. We can handle processing up to a maximum diameter of 1800mm and a maximum length of 6000mm. **Cutting** We accommodate cutting for dimension cutting, shape cutting, bevel cutting, and cutting of supplied materials (such as forged products). **Heat Treatment** We have equipped our facility with an annealing furnace, achieving shorter lead times for heat treatment. Additionally, we handle various types of heat treatment such as tempering, high-frequency, laser, isothermal, and vacuum hardening in collaboration with partner companies certified by top manufacturers. *Please note that processing conditions vary by product, so we encourage you to consult with us first.*

  • Other machine elements

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Steel Plate Inventory Table SCM440・S45C

We can arrange it in as little as 2 days from your order!

Sanri Special Steel is the first in the Kansai region to have SCM440 steel plates in stock at all times! We offer a wide range of sizes, primarily focusing on special steels such as SCM440 (alloy steel for machine structures) and S45C (carbon steel for machine structures). Orders can be placed starting from just one piece. Additionally, Sanri Special Steel is equipped with an annealing furnace, allowing us to arrange for cutting and annealing in as little as two days. Our customers are very pleased that they can start processing immediately after delivery. For more details, please refer to our inventory list. *We also handle sizes that may not be listed in the inventory. Please feel free to inquire. Not only can you request materials, but we also offer a complete service up to the finished product. We provide a wide range of services including material supply, heat treatment, turning, machining, polishing, and inspection. We will make the best proposals tailored to our customers' needs. For all your manufacturing needs, please trust Sanri Special Steel Co., Ltd.!

  • Special Steel

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Round Bar Inventory Table SCM・SC

We have round bars specialized for carbon steel for mechanical structures/SC materials and alloy steel for mechanical structures/SCM materials in stock.

We have a wide range of sizes available, focusing on special steels such as carbon steel for mechanical structures and alloy steel for mechanical structures. For more details, please refer to the inventory list. *We also handle sizes that are not listed in the inventory. Please feel free to inquire. Not only materials, but we can also take care of everything until completion. We offer a wide range of services including material supply, heat treatment, turning, machining, polishing, and inspection. We will provide the best proposals tailored to our customers' needs. For all your manufacturing needs, please trust Sanri Special Steel Co., Ltd.!

  • Special Steel

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Metal Processing Products [Product Photo Collection]

Introduction of various products such as shafts, gears, housings, links, pins, cranks, and rings!

"What sizes of products do you make?" "What kind of processing do you do?" "What types of steel do you handle?" To answer frequently asked questions from our customers, we have created a photo collection of products made by Sanri Special Steel. By looking at this, you should be able to better understand the [shapes, sizes, and materials] of the products manufactured by Sanri Special Steel. In addition to these, we produce various other products at our factory. Please feel free to visit us. We look forward to hearing from you. Please feel free to inquire about delivery times and budgets. We offer a wide range of services including materials, heat treatment, turning, machining, polishing, and inspection. We will provide the best proposals tailored to our customers' needs. Please leave your manufacturing needs to Sanri Special Steel Co., Ltd.!

  • Processing Contract

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Specialized in the inspection of large industrial machinery parts! 【Non-destructive testing services】

One example of a problem: "The supplier is already decided until the product is completed, but it's a hassle to place a separate order for inspection."

Are you having trouble with non-destructive testing of machine parts? Sanri Special Steel conducts everything from manufacturing to inspection of machine parts, with a particular focus on the production and inspection of large industrial machine components. In addition to manufacturing services from materials to finishing, we have established our own inspection department, where we perform not only dimensional inspections but also high-precision dimensional inspections using three-dimensional measuring machines, as well as three types of non-destructive testing: ultrasonic testing, magnetic testing, and penetrant testing. Because we carry out the entire manufacturing process consistently, we are well aware of the types of defects that can arise from the product's shape and manufacturing methods, allowing us to conduct targeted inspections. What sets Sanri Special Steel apart is that when inspections are requested alone, typically only the quality of the product is assessed. Therefore, if a defect is found, the report usually ends with where the defect is and its size. However, our company offers comprehensive aftercare. If a defect is found, we analyze the trend of the defects and can propose alternative manufacturing methods or take on the manufacturing request. If you are having trouble with non-destructive testing, please feel free to contact Sanri Special Steel.

  • Flaw detection testing

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Cost reduction [Transportation / Integrated production]

Would you like to reconsider the production of proven products?

"We are requesting three different contractors, which is increasing transportation and management costs." "We cannot determine at which point the damage occurred—during shipping, transportation, or unloading—leading to unnecessary delays in resolution." "By requesting multiple contractors, it becomes difficult to manage the ordering process and delivery schedules." Although we are arranging as per the results, are you facing challenges with demands for cost reduction? At Sanri Special Steel, we can handle everything from materials to completion consistently, contributing to the reduction of transportation and management costs, as well as avoiding troubles caused by transportation. [Case Study] "Products that were manufactured by Company A → Company B → Company C are now produced consistently by Sanri Special Steel." - Successfully achieved a 15% reduction - Reduced ordering effort - Avoided transportation troubles We have prepared easy-to-understand materials, so please take a look. Feel free to let us know about your delivery deadlines and budget. We can accommodate a wide range of services including materials, heat treatment, lathe work, machining, polishing, and inspection. We will provide you with the best proposals tailored to your needs. For manufacturing, please leave it to Sanri Special Steel Co., Ltd.!

  • Special Steel
  • Steel
  • stainless

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Difficult to process & difficult to cut [Case studies for solving problems]

The nut won't fit...

This is a case of a product for which we received a consultation stating, "The nut manufactured according to the drawing does not fit into the product." Despite the nut with an outer diameter of φ390 and an inner diameter of M340 being completed as per the drawing, it did not fit into the product, so we conducted an investigation at Sanri Special Steel. The dimensions were processed according to the drawing, but when measured with a three-dimensional measuring machine, distortion was found in the threaded portion of the inner diameter. Such phenomena can often occur with spacers, collars, sleeves, and various other products, not just this nut. Sanri Special Steel has produced many difficult-to-machine thin-walled ring-shaped products and supports customers with the know-how accumulated over many years. Detailed materials are introduced in our catalog, so please take a look. We offer a wide range of services including materials, heat treatment, turning, machining, polishing, and inspection. We will provide the best proposals for our customers. For all your manufacturing needs, please leave it to Sanri Special Steel Co., Ltd.!

  • Special Steel
  • lathe

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Are you having trouble manufacturing parts without drawings?

Supporting customers with reverse engineering!

Reverse engineering refers to the process of analyzing the structure of a product by disassembling a machine, observing the operation of a product, or analyzing the behavior of software, in order to investigate specifications such as manufacturing methods, operating principles, design drawings, and source code. (Refer to Wikipedia) In other words, it means creating drawings from existing parts and manufacturing identical parts. "If you want me to create a part without a drawing from the actual item." "The parts we have been sourcing can no longer be produced due to the manufacturer's closure." "I want to remake a part that is old and worn out." If you have such concerns, please leave it to Sanri Special Steel. Flow until delivery: 1. Hearing 2. Creation of drawings 3. Quotation 4. Manufacturing and delivery Feel free to let us know about delivery times and budgets. We offer a wide range of services including materials, heat treatment, lathe work, machining, polishing, and inspection. We will provide the best proposals tailored to our customers. For all your manufacturing needs, please trust Sanri Special Steel Co., Ltd.!

  • Calibration and repair

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Case Study: Crankshaft

Are you having trouble with deformation due to heat treatment? We will propose the optimal production method for you.

This is a product for which we received consultation regarding the production of a complex-shaped crankshaft. Manufacturing Process: Forging → Heat Treatment Preparation → Rough Machining → Heat Treatment → Delivery Customer's Concerns: - Due to considering deformation during heat treatment, excess material was left, leading to increased processing time and costs. - The deformation during heat treatment varies each time, resulting in frequent machining troubles. Our Proposal: - By manufacturing and attaching a special jig during heat treatment, we can suppress deformation. By implementing the above proposal, we eliminated machining troubles, successfully shortened processing time, and reduced costs, greatly pleasing our customer. Our company can consistently handle everything from product measurement to jig manufacturing in-house, and we have utilized our know-how in heat treatment to solve various heat treatment troubles for different shapes. If you have any concerns, please feel free to contact us. We offer a wide range of services including materials, heat treatment, turning, machining, polishing, and inspection. We will provide the best proposals tailored to our customers' needs. Please trust your manufacturing needs to Sanri Special Steel Co., Ltd.!

  • shaft

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Case studies of problem-solving [Non-destructive testing]

We provide integrated production from materials to non-destructive testing!

"The order destination for integrated production is decided, but the inspection is arranged with a different order destination." "I don't know when to arrange non-destructive testing; managing it is cumbersome." "The specifications state that documents are required, but I don't know what to do." "Arranging non-destructive testing incurs travel and transportation costs, leading to increased time and expenses." If you have these concerns, please consult with us. We can consistently handle everything from materials to processing, including the establishment of an inspection department in-house to conduct dimensional inspections using microscopes and non-destructive testing, as well as issuing documents. This allows us to propose shorter delivery times and reduced costs. Additionally, since we manage everything from materials to inspection consistently, we can provide feedback on various information and suggest improvements. [Non-destructive testing frequently mentioned in drawings and specifications] UT (Ultrasonic Testing) MT (Magnetic Particle Testing) We have prepared materials that explain these concepts more clearly, so please take a look. Utilizing the experience we have cultivated over many years, we will select the most suitable method from numerous options and propose it to our customers. Feel free to contact us.

  • Flaw detection testing

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Precision metal processing and difficult machining.

Are you having trouble with precision metal processing? [Case Study Introduction]

This is a metal product approximately 800mm in total length, with a 400mm square (hole φ200) centered on both ends of the shaft section measuring φ150*200mm. This product was originally manufactured by the customer, but due to the very precise quality requirements, it was difficult to meet those standards, leading them to consult with our company. Challenges that made processing difficult: - The material was cast iron. - The tolerance settings were strict. Our proposals: - Change the material to forged steel. - Modify the processing steps. - Use a three-dimensional measuring machine. With the above proposals, we were able to meet the customer's needs. Our company has resolved numerous issues by thinking and proposing solutions to our customers' problems. Additionally, we guarantee product quality through calibrated and managed inspection tools and three-dimensional measuring machines, as well as non-destructive testing (by qualified personnel), in accordance with ISO 9001 quality assurance standards. Please feel free to entrust us with your requests. We offer a wide range of services including material selection, heat treatment, lathe work, machining, precision processing, polishing, and inspection. We will provide the best proposals tailored to our customers' needs. Please leave your manufacturing needs to Sanri Special Steel Co., Ltd.!

  • Other processing machines

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Upset forging and cost reduction

This is an introduction to cost reduction examples through upset forging.

"Although I was asked to improve the process, I don't know what to do." "The amount to be removed is large, and it takes a long time to process." "I want to reduce material costs." Are you struggling with these kinds of issues? This time, we have summarized an introduction to upset forging and examples of cost reduction. 【What is Upset Forging?】 It is one of the free forging forming methods, also known as "suekome." Generally, this forging technique involves heating the tip or middle of a material (round bar) and then applying pressure in the axial direction to reduce height while simultaneously increasing cross-sectional area to shape it. 【Advantages】 Reduction in material costs and shortening of processing time. 【Disadvantages】 It may become expensive if there is not a certain minimum lot size. Please feel free to contact us regarding cost reduction considerations with upset forging. We have compiled data on the price difference resulting from changing the process from round bar/free forging to upset forging. We offer a wide range of services including materials, heat treatment, lathe work, machining, polishing, and inspection. We will provide the best proposals tailored to our customers. For all your manufacturing needs, please leave it to Sanri Special Steel Co., Ltd.!

  • Forging Machine

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Introduction of Case Studies on Metal Processing and Cost Reduction

We will introduce key points for cost reduction in metal processing.

In recent years, as technological innovations have rapidly advanced, various breakthroughs in processing methods have been observed daily. " I want to place an order, but I'm unsure which processing method is best." Have you ever had such an experience? This time, we will introduce the differences in processing methods using metal products in the shape of rings as an example. When processing a product with dimensions of φ300×φ200×60: (1) Rolling forging → Lathe processing (2) Free forging → Lathe processing (3) Flame cutting (4) Round bar → Lathe processing (5) Round bar → BTA processing If you had the above options, which production method would you choose? If cost reduction is prioritized, producing via round bar → BTA is optimal. If shortening the delivery time is prioritized, producing via flame cutting is optimal. Thus, the choice of processing method varies depending on dimensions, applications, and delivery times. At our company, we utilize the experience we have cultivated over many years to select the optimal method from numerous options and propose it to our customers. Please feel free to contact us. We offer a wide range of services including materials, heat treatment, lathe work, machining, polishing, and inspection. We will provide the best proposals for our customers. For manufacturing, please leave it to Sanri Special Steel Co., Ltd.!

  • lathe

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Stainless steel shaft - SUS304

Stainless Steel Shaft - SUS304 【Improvement Case】

This is a long stainless steel shaft with a maximum outer diameter of 350mm and a length of 4000mm. This stainless steel product has a structure where the shaft part and the flange part are welded together. It was manufactured and used by the customer, but there were frequent cracks at the welds. Therefore, we received a request to change the design and manufacture it as a single piece from a round bar. However, manufacturing from a round bar incurs higher costs for both materials and processing due to the waste involved. To address this, our company proposed a better processing method by minimizing waste through machining from forged products and selecting cooperating companies that meet customer needs from our diverse range of partner companies, achieving stable quality, cost reduction, and shortened delivery times. Additionally, our inspection department ensures product quality assurance through calibrated and managed inspection tools and three-dimensional measuring machines in accordance with ISO9001 quality assurance, as well as non-destructive testing (by qualified personnel). Please feel free to place your order with confidence. We offer a wide range of services including stainless steel materials, heat treatment, lathe work, machining, polishing, and inspection. We will provide the best proposal for our customers. Please leave your manufacturing needs to Sanri Special Steel Co., Ltd.!

  • lathe

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S45C plate material, flame-cut, steel plate, cut plate

We respond to all customers with 'full effort' at any time! You can trust us with complex shapes as well.

We perform cutting of simple shapes such as corners and circles, as well as complex shapes, using S45C plates. We have a tempering furnace installed in-house, allowing us to respond to short delivery times even for tempering (A - annealing) after cutting. Additionally, items that cannot be cut in one go can be handled with two or three cuts. Please feel free to contact us when you need assistance. 【Stock】 Plate thickness: 12mm to 200mm *For more details, please refer to the PDF document or feel free to contact us. Special steel, gas cutting, short delivery, mold cutting, cost reduction, process shortening, melting cutting.

  • Special Steel

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SCM440 sheet material, cutting, steel plate, cut plate

We respond to all customers with 'full effort' at any time! You can trust us with complex shapes as well.

We perform cutting of simple shapes such as corners and circles, as well as complex shapes like crushing blades and plate cams, using SCM440 plates. We have an annealing furnace installed in-house, allowing us to respond to short delivery times even for annealing (A - normalizing) after cutting. Additionally, for items that cannot be cut in one go, we can accommodate them with two or three cuts. Please feel free to contact us when you need our services. 【Stock】 Plate thickness: 9mm to 220mm *For more details, please refer to the PDF document or feel free to contact us. Special steel, gas cutting, chromoly, short delivery, shape cutting, cost reduction, process shortening, melting cutting.

  • Processing Contract
  • Special Steel
  • Other processing machines

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Machining services

From rough processing to finished products. From individual production to mass production. Utilizing various processing techniques!

Our machining services offer small to large lathes and 5-axis machining centers. We can process up to a maximum diameter of 1800mm and a maximum length of 6000mm. By operating in a combined manner, we have become increasingly able to provide convenience to our customers. 【We also accept the following types of processing】 ■ Cutting We handle various shapes, from small items under 1kg to large items weighing several tons, accommodating from single pieces to lots exceeding several hundred. We have an annealing furnace in-house to ensure short delivery times. ■ Heat Treatment We partner with factories certified by leading manufacturers to supply stable products. *For more details, please download the PDF or feel free to contact us.

  • Processing Contract
  • Special Steel

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Sanri Special Steel Co., Ltd. 【Company Profile】

From materials to heat treatment, processing, and inspection, we provide a seamless service! We accommodate a wide range of products from large to small in special steel and non-ferrous metals.

At Sanri Special Steel, our three pillars are "materials, machining, and quality assurance," through which we provide products and services that delight our customers and contribute to society. We manufacture industrial machine parts essential for daily life across various fields, including automobiles, ships, food, printing, and environmental equipment, ranging from small items to large ones. Additionally, Sanri Special Steel has sincerely addressed and resolved the issues and questions of customers from various industries. If you have any concerns, please feel free to contact us. We will provide you with suitable proposals. For all your manufacturing needs, please trust Sanri Special Steel Co., Ltd.! We offer a wide range of services, including special steel, non-ferrous metals, stainless steel, heat treatment, turning, machining, polishing, and inspection.

  • Special Steel

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