尾崎ウェルスチール List of Products and Services

We would like to introduce the "soundproofing devices" that we handle. Our lineup includes a "soundproof room" with a door for workers to enter and exit, designed as a detachable panel box based on a frame, and a "soundproof box" that is panel-assembled and equipped with an inspection door. With our extensive production experience, we create soundproofing systems that consider the environment. 【Lineup】 ■ Soundproof Room (Frame & Panel Type) ■ Soundproof Box (Panel Type) ■ Package-Type Compressor Soundproof Box ■ Reciprocating Compressor Soundproof Box ■ Soundproof Wall *For more details, please refer to the PDF materials or feel free to contact us.

• Other Boxes

We would like to introduce our designed and developed "Rotary Valve (Double-Sided) Diameter: SUS125A/SUS150A." We have adopted the "ABC Seal" for the shaft seal, which prevents the leakage of powder. The ferrule flange is machined rather than welded from ready-made products, ensuring there is no distortion. Additionally, we have installed a "Meter Panel" so that instruments can be checked and set in one location. 【Features】 ■ The "ABC Seal" is used for the shaft seal ■ A mechanism to prevent the leakage of powder ■ The ferrule flange is machined, ensuring no distortion *For more details, please refer to the PDF document or feel free to contact us.

• Drying Equipment

We would like to introduce the "Vacuum Dryer" that we have manufactured. We produced one unit each of "Nickel Alloy (C-276)" and "SUS316L." Since it is crucial for "the interior to be vacuumed," we paid special attention to the "flatness of the main body and door." Regarding flatness, it is an important aspect that we emphasize in the manufacturing and inspection of our products (especially the cantilever rotary valves), so I feel that we were able to proceed with production while leveraging the strengths of our company. 【Features】 ■ Special bending processing of thick plates ■ Back wave welding on t1.5mm nickel alloy ■ Nickel alloy lining on SUS flanges *For more details, please refer to the PDF document or feel free to contact us.

• Drying Equipment

We received a consultation from a customer who is using a gland packing as a sealing material to stop leaks from a rotary valve, reporting that leaks were occurring. Gland packing requires regular tightening, but the customer was using a simple type that could not be tightened, so we switched to a rotary valve that allows for tightening. By tightening the gland packing, we can achieve an immediate response to the leaks. In resolving this issue, we were able to produce multiple positive effects, and the customer was very pleased. [Issues] ■ It was found that powder was leaking from the shaft of the rotary valve. → Initially, we were monitoring the situation, but the leaks worsened, reaching a state that could not be ignored. → It became clear that the effectiveness of the shaft seal's gland packing was deteriorating day by day. → We wondered if there was a way to address the gland packing to stop the leaks. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Flow Control
• Contract manufacturing

We received a concern from a customer about a sound resembling metal rubbing coming from the inside of a rotary valve used in a batch production line. In response, we proposed the addition of a "bearing mechanism" to structurally enhance durability. Since adding the bearing mechanism, there has been no shaft wobble even during continuous operation, and the previously concerning abnormal noise has also disappeared. [Issues] ■ Abnormal noise has started to occur from the rotary valve that operates continuously in batch mode. → Batch processing imposes a significant load during input, but the production method cannot be changed. → Since it is food, we cannot change the fact that it is a cantilever rotary valve for internal cleaning. → Is there a highly durable cantilever rotary valve available? *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Flow Control
• Contract manufacturing

We would like to introduce a case where we proposed a "rotary valve" to a chemical manufacturer in Japan. The company had been experiencing a metallic scraping sound from the rotary valve they purchased several years ago, and they were repairing the parts each time the noise occurred. Given the harsh operating conditions, we suggested replacing the existing "cantilever type" with a "double-supported type." After the replacement, the strange noise completely disappeared, and there was no need for repairs. 【Issues】 ■ The rotary valve purchased several years ago is making a metallic scraping sound, causing trouble. ■ They are repairing parts each time the strange noise occurs, but it happens frequently, making it difficult. ■ Repair work is also challenging, and there is concern that it could lead to a more significant problem. ■ They want to take measures soon but do not know what the cause is. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Flow Control
• Contract manufacturing

We would like to introduce a case where we manufactured a "rotary valve" for a semiconductor manufacturer that is currently constructing a new factory. The company required a specially designed rotary valve and needed to obtain it within three months due to project timelines. Our company was able to achieve a significantly compressed delivery schedule because we handle everything in-house, from design and manufacturing to verification, welding, and machining. We were able to deliver by the desired date. [Challenges] ■ A specially designed rotary valve was needed. ■ They consulted with a manufacturer they had previously worked with, but were told it would take six months for delivery. ■ Due to the timeline for the new factory, they needed to obtain it within three months. ■ Consulting with other manufacturers would mean starting from scratch, which would not meet the deadline. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Flow Control
• Contract manufacturing

We would like to introduce a case where we proposed and manufactured a "Rotary Valve" for processed food manufacturers in Japan. The company faced the issue of wanting to "increase the machine's capacity while keeping the size compact" during the maintenance period of their food manufacturing plant. In response, we proposed a semi-custom rotary valve. To ensure the right combination and provide peace of mind to our customers, we conducted detailed verification experiments at our research facility before installation. [Challenges] ■ We want to increase the production volume of processed foods to meet societal needs. ■ The budget is limited, and we cannot add new equipment. ■ We want to increase the capacity of the rotary valve we are currently using by making it larger. ■ The factory space is also limited. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Flow Control
• Contract manufacturing

We offer a "Rotary Valve" that is responsible for the quantitative supply and sealed shutoff of powder and granular materials. We have a wealth of experience in fields that require high hygiene management, such as food. Since we handle everything from design and manufacturing to final processing in our own factory, we can achieve high quality and short delivery times. We are currently providing materials that introduce case studies for problem-solving. For more details, please check the download button. 【We solve the following issues】 ■ I want to improve the machine's capacity but keep the size compact. ■ I need special specifications delivered in a short time. ■ I need urgent delivery using stock items. ■ I want to introduce products with a long lifespan and low running costs. ■ I want to eliminate abnormal noise without changing the production method. ■ I would like to switch to a rotary valve that allows for re-tightening. *Please feel free to contact us with any inquiries.

• Other food machinery
• valve

Our "Rotary Valve" features a compact and lightweight model design. We handle everything in-house, from design and manufacturing to final processing. By utilizing our production management system, we achieve a short delivery time of "as fast as 10 business days" while ensuring high-quality and high-precision product manufacturing. We conduct all welding, machining, assembly, and inspection in-house, allowing us to accommodate custom orders and full orders with detailed consultations, ensuring prompt manufacturing. 【Features】 ■ Compact and lightweight model design ■ Custom orders and full orders are available ■ Standard model products can be delivered in the shortest possible time ■ Quality and technology that come from integrated production in our own factory *For more details, please refer to the PDF document or feel free to contact us.

• Other food machinery
• Contract manufacturing
• valve

We would like to introduce our "machined can manufacturing." Machined can manufacturing refers to "composite processing" that integrates not only welding but also machining. However, it is not just about performing multiple processes. It is precisely because we understand the preceding and following processes that we can achieve work that focuses on key points in each stage. Additionally, our company has many skilled craftsmen with advanced specialized qualifications, which allows for a multiplication of high-level processes, ultimately resulting in a very high-quality finished product. We hope to help alleviate any concerns or efforts related to understanding the setup of preceding and following processes, as well as the transfer of work to subcontractors.

• Contract manufacturing
• valve

We have established a consistent production system from design → procurement → welding processing → machining → surface treatment → assembly → inspection, enabling us to achieve short delivery times and high quality by completing the manufacturing process in-house, thereby cultivating our competitiveness. If you have concerns like "I don't know where to request!" or "I want to leave everything to you until the finished product!", please feel free to consult with us. 【Business Content】 ■ Contract manufacturing (We provide comprehensive support with a focus on integrated production) ■ Design and development (We assist in bringing ideas to life through drafting and completion) *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• valve

Leave the production of powder transport machinery, can manufacturing, and welding processing, as well as sanitary rotary valves (for powder and granular material supply and discharge) to us. 【Features】 ■ Easy disassembly and assembly ■ Quick cleaning, sterilization, product change, and color change ■ High sanitary properties due to stainless steel ■ Compact design with direct motor connection ■ Suitable for use in food, pharmaceuticals, chemicals, resins, paints, dyes, pigments, inks, toners, textiles, electronics, environment, ceramics, and more. *For more details, please download the catalog or feel free to contact us.

• valve