真壁ブレード List of Products and Services

The honeycomb we handle is widely used in jet engines, generators, and EMC countermeasures. This product allows for the utilization of the material properties of C1020 due to spot welding. *For more details, please contact us.*

• Contract manufacturing
• Vacuum Equipment
• others

Metal mesh honeycomb structures are lightweight and high-strength materials with excellent thermal and electrical conductivity, characterized as porous materials. In addition to the conventional honeycomb structure, the mesh-like structure provides higher fluidity and enhanced thermal and electrical conductivity. Furthermore, due to their large specific surface area, they also improve the efficiency of chemical reactions and substance adsorption. They contribute to weight reduction in aircraft, automobiles, and buildings, and are also expected to be utilized in chemical reactions, heat exchangers, and soundproofing materials. 【What’s amazing about metal mesh honeycombs!】 ■ Lighter compared to dense metals of the same volume ■ Excellent permeability for air and liquids in all directions ■ Large surface area advantageous for chemical reactions and substance adsorption ■ Efficiently conducts heat and electricity, making it suitable for heat exchangers and heat dissipation devices *For more details, please download the PDF or feel free to contact us.

• Other metal materials
• filter
• Processing Contract

Our company manufactures lightweight and robust "honeycombs" using heat-resistant materials and spot welding. The joints are also highly strong due to welding, and because they are conductive, wire cutting processing is possible. Additionally, we can achieve a burr-free finish with high precision of ±0.25mm, even for complex shapes. We also accommodate bending into R shapes and ring shapes. Using heat-resistant and corrosion-resistant materials, our products can be used in combustion areas and high-temperature sections, and we have many achievements in the aerospace and thermal power generation industries, such as jet engines and gas turbines. ★ Please feel free to contact us if you would like samples. 【Features】 ■ Uniform hexagonal cells exhibit excellent strength ■ Production is possible from a single piece ■ Adjustments for height, width, thickness, and foil thickness are available ■ Complex shape processing and burr-free finishing are possible ■ Reusable with air brushing or washing * You can view "Honeycomb Structure Trivia" and product materials via PDF download.

• Contract manufacturing
• Ventilation and Exhaust
• Other filters

This document introduces the robust "honeycomb structure," which is utilized in nature, such as in beehives, the compound eyes of insects, and turtle shells. It includes numerous interesting facts about its features and the added value from spot welding. We have extracted common questions from our customers by category. We hope you will read this to learn more about honeycombs. [Contents] ■ Introduction ■ What is a honeycomb structure? ■ Features of honeycomb structures ■ Case studies ■ Enhancing the added value of honeycomb structures through spot welding *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

This product is expected to be effective for openings in equipment that require high ventilation performance, air circulation, and heat dissipation. It also excels in heat resistance, lightweight, and strength. 【Features and Benefits】 Since it is joined by spot welding, it maintains high conductivity. It is made of stainless steel, providing heat resistance, rust prevention, and strength. It can be air brushed or washed with water. 【Processing Example and Product Overview】 ■ Cell Size: 3/8” (9.5mm) × 15mm Product Dimensions (excluding the frame): 300mm × 300mm ■ Honeycomb Material: SUS304 (t=0.1mm) ■ Joining Method: Spot Welding (2 points) 【Product Lineup and Sizes】 ■ Available Cell Sizes: 1/8” - 1/2” (Sizes can be customized as requested.) There is a track record of delivery up to 700mm × 700mm. 【Track Record】 ◎ Ventilation sections of television broadcasting stations ◎ Ventilation sections of MRI rooms ◎ Ventilation sections of shielded rooms *For more details, please feel free to contact us.

• EMC countermeasure products

Our company manufactures 'honeycomb' structures that are lightweight yet possess excellent strength by using heat-resistant materials and spot welding (resistance welding). The joints have high strength due to the welding, and because they are conductive, wire cutting processing is possible. Even with complex shapes, we can achieve high-precision finishes of approximately ±0.25mm without burrs. Additionally, we can accommodate bending processes into R shapes or ring shapes. Since we use heat-resistant and corrosion-resistant materials, they can be used in combustion areas and high-temperature sections, and we have many successful implementations in the aerospace and thermal power generation industries, particularly in jet engines and gas turbines. If you have any requests or ideas regarding weight reduction or durability improvements using honeycomb, please feel free to contact us. ★ We also accept sample requests! For more details, please inquire. 【Features】 ■ Uniform hexagonal cells exhibit excellent strength ■ Can be produced from a single piece ■ Accommodates adjustments in height, width, and thickness of the foil ■ Capable of processing complex shapes and burr-free processing ■ Can be repeatedly used after air brushing or washing * You can view "Fun Facts about Honeycomb Structures" and product materials by downloading the PDF.

• Contract manufacturing

The honeycomb seals we handle are widely adopted by aircraft engine manufacturers as cushioning materials in the turbine section of jet engines. [Applications] They can protect the casing and enhance combustion efficiency. [Features and Benefits] Honeycomb seals are mainly used in the turbine and compression sections, where they are brazed to the casing on the moving blade side and to the shroud on the static blade side. As a result, the depth of damage to the casing caused by the blades (fans) is reduced, leading to less repair work on the blades and casing, which enables cost reduction. [Product Lineup and Sizes] Available in plate, R-shape, step shape, ring shape, and more. *For more details, please contact us.

• Contract manufacturing

Our company manufactures "honeycomb materials" that are lightweight yet possess excellent strength. The joints have high strength due to spot welding (resistance welding) of heat-resistant materials, and they can be wire-cut processed because of their conductivity. Even with complex shapes, we can achieve high-precision finishes without burrs. We also accommodate bending processes into R shapes and rings. Since we use heat-resistant and corrosion-resistant materials, they can be utilized in combustion areas and high-temperature sections, and we have a wealth of implementation experience in a wide range of fields, including jet engines and gas turbines. In recent years, they have also been adopted for electromagnetic wave shielding in duct openings at television stations, shield rooms, and ventilation areas in MRI rooms. ★ Samples are available upon request. Please contact us for more details. 【Features】 ■ Uniform hexagonal cells exhibit excellent strength ■ Can be produced from a single piece ■ Adjustable in length, width, height, and foil thickness ■ Capable of processing complex shapes and burr-free processing ■ Reusable after air brushing or washing ■ Proven performance of up to 4.6 meters. * You can view "Trivia about Honeycomb Structures" and product materials via PDF download.

• Contract manufacturing

Our company manufactures "honeycomb materials" that are lightweight yet possess excellent strength. The joints have high strength due to spot welding (resistance welding) of heat-resistant materials, and they can be wire-cut processed because of their conductivity. We can achieve high-precision finishes of approximately ±0.25mm without burrs, even for complex shapes. Additionally, we can accommodate bending processes for R shapes and rings. Since we use heat-resistant and corrosion-resistant materials, they can be utilized in combustion areas and high-temperature sections, with a wealth of implementation experience in a wide range of fields, including jet engines and gas turbines. ★ Samples are currently available! Please contact us for more details. 【Features】 ■ Uniform hexagonal cells exhibit excellent strength ■ Production possible from a single piece ■ Adjustments for height, width, thickness, and foil thickness are supported ■ Processing for complex shapes and burr-free processing is possible ■ Can be repeatedly used after air brushing or washing ■ Proven performance of up to 4.6m. * You can view "Honeycomb Structure Trivia" and product materials from the PDF download.

• Contract manufacturing

Our company manufactures "honeycomb materials" that are lightweight yet possess excellent strength. The joints have high strength due to spot welding (resistance welding) of heat-resistant materials, and they can be wire-cut processed because of their conductivity. We can achieve high-precision finishing with no burrs, around ±0.25mm, even for complex shapes. Additionally, we can accommodate bending processes for R shapes and ring shapes. Since we use heat-resistant and corrosion-resistant materials, they can be utilized in combustion areas and high-temperature sections, with a wealth of implementation experience in a wide range of fields, including jet engines and gas turbines. ★Samples are currently available! Please contact us for more details. 【Features】 ■Uniform hexagonal cells exhibit excellent strength ■Production possible from a single unit ■Adjustable in length, width, height, and foil thickness ■Processing for complex shapes and burr-free processing is possible ■Can be reused repeatedly after air brushing or washing ■Proven performance of up to 4.6m. *You can view "Trivia about Honeycomb Structures" and product materials from the PDF download.

• Processing Contract

The processed product is our smallest size honeycomb ring, manufactured with an inner diameter target of approximately φ30 to 35. 【Specifications】 〇φ30, cell size 1.6mm, height 4.5mm, width 9mm 〇φ35, cell size 0.8mm, height 3mm, width 20mm Our company manufactures "honeycomb material" that is lightweight yet possesses excellent strength. The strength of the joints is high due to spot welding (resistance welding) of heat-resistant materials, and it is conductive, allowing for wire cutting processing. We can achieve high-precision finishing of approximately ±0.25mm without burrs, even for complex shapes. Additionally, we can accommodate bending processes for R shapes and ring shapes.

• Contract manufacturing

This product is expected to be effective for openings in equipment that require high ventilation performance, air exchange, and heat dissipation. Additionally, it excels in heat resistance, lightweight, and strength. 【Features and Benefits】 Since it is joined by spot welding, it maintains high conductivity. It is made of stainless steel, providing heat resistance, rust prevention, and strength. It can be air brushed or washed with water. 【Processing Example Product Overview】 ■ Cell Size: 1/2” (15mm) × Height 50mm Product Dimensions (excluding frame): φ170mm ■ Honeycomb Material: SUS304 (t=0.1mm) ■ Joining Method: Spot Welding (2 points) 【Lineup and Sizes】 ■ Available Cell Sizes: 1/8” - 1/2” (Sizes can be customized as per request.) There is a delivery record of up to 700mm × 700mm. *For more details, please contact us.

• Ventilation and Exhaust

Our company manufactures 'honeycomb' structures that are lightweight yet possess excellent strength by using heat-resistant materials and spot welding (resistance welding). The joints have high strength for welding, and due to their conductivity, wire cutting processing is possible. Even with complex shapes, we can achieve high-precision finishes of approximately ±0.25mm without burrs. We also accommodate bending processes for R shapes and ring shapes. Using heat-resistant and corrosion-resistant materials, these can be used in combustion areas and high-temperature sections, with many implementations in the aerospace and thermal power generation industries, particularly in jet engines and gas turbines. ★ We also accept sample requests! Please contact us for more details. 【Features】 ■ Uniform hexagonal cells exhibit excellent strength ■ Production possible from a single unit ■ Adjustments for height, width, thickness, and foil thickness are supported ■ Processing for complex shapes and burr-free processing is possible ■ Can be repeatedly used after air brushing or washing * You can view "Fun Facts about Honeycomb Structures" and product materials by downloading the PDF.

• Contract manufacturing

This product is expected to be effective for openings in equipment that require high ventilation performance, air circulation, and heat dissipation. It also boasts excellent heat resistance, lightweight, and strength. Measurements were taken from 1G to 40G, achieving a high shielding performance of over 60dB. For detailed information on measurement methods, please refer to the catalog. 【Features and Benefits】 Due to being joined by spot welding, it maintains high conductivity. It is made of stainless steel, providing heat resistance, rust prevention, and strength. It can be air brushed or washed with water. 【Processing Example Product Overview】 ■ Cell Size: 1/8” (3.2mm) × 10mm Product Dimensions (excluding frame): 266mm × 266mm ■ Honeycomb Material: SUS304 (t=0.1mm) ■ Joining Method: Spot Welding (2 points) *For more details, please feel free to contact us.

• Processing Contract

This product is expected to perform well as a honeycomb under high-temperature conditions. Additionally, due to the minimal rounding of the corners in our honeycomb corrugated sheets, we can also expect good reactivity as a catalyst. 【Processing Example Product Overview】 ■ Honeycomb corrugated sheet size approximately 1.6mm: × height 50.8mm Product dimensions: approximately φ70mm ■ Honeycomb material: Hastelly X (t=0.05mm) ■ Joining method: Spot welding 【Lineup and Sizes】 ■ Compatible cell sizes: 1/8” - 1/2” (Sizes can be customized upon request.) *For more details, please feel free to contact us.

• Other processing machines

The processed product will be a plate-shaped honeycomb as the base. Our honeycomb is formed by shaping individual metal foils and connecting them through spot welding to create layers. Primarily using materials with high heat resistance and corrosion resistance, it can be used in combustion areas and high-temperature sections, and it is also possible to clean with water. Additionally, due to the strength from spot welding, it can also be cleaned using air brushing. The plate-shaped honeycomb processed by the honeycomb manufacturing machine can proceed to processes such as wire cutting, ring processing, and R processing upon request. 【Examples of uses for this processed shape】 ■ Jet engines ■ Gas turbines ■ Electromagnetic wave shielding in duct sections ■ Others *For details, please refer to the basic information.

• Contract manufacturing

The processed product is a ring-shaped item made from sheet honeycomb produced by a honeycomb manufacturing machine. Our honeycomb core can be further processed into R-shaped or ring-shaped forms due to spot welding. As a result, when the components to be joined with the honeycomb core are R-shaped or ring-shaped, the joining process becomes simpler. [Examples of the use of this processed shape] ■ Jet engines ■ Gas turbines ■ Others *For more details, please refer to the basic information.

• Contract manufacturing

The processed product is a plate-shaped honeycomb manufactured using a honeycomb manufacturing machine and processed with wire cutting. Our honeycomb core is produced using spot welding, which gives it conductivity and allows for additional processing through wire cutting. As a result, it is used in cases where the shape of the joining counterpart parts is angled or stepped, or when the width dimension accuracy of the plate-shaped honeycomb is around ±0.25. Furthermore, due to the wire cutting process, there are no burrs on the processed surface. [Examples of the use of this processed shape] ■ Jet engines ■ Gas turbines ■ Others *For details, please refer to the basic information.

• Processing Contract