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アルペック

addressKyoto/Fushimi-ku, Kyoto-shi/10-85 Koga Nishide-cho
phone075-922-6088
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last updated:Oct 13, 2022
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The professionals in plastic mold manufacturing solve all your mold production problems!

Possessing 23 machines, including electric discharge machines, machining centers, milling machines, and surface grinding machines, with high precision technology and a minimum dimensional tolerance of ±0.002 mm!

Our company specializes in the design and manufacturing of precision plastic molds. We possess 23 pieces of equipment, including electric discharge machines, wire-cut electric discharge machines, machining centers, milling machines, grinding machines for molding, small hole electric discharge machines, tool grinders, lathes, and molding machines. We have high-precision technology with a minimum dimensional tolerance of ±0.002 mm, and we excel in complex molding molds, particularly "hoop molding" and "insert molding." The mold sizes are typically in the range of 30 to 130 tons for molding machines.

  • Plastic Mould

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Do you have any troubles with the production of precision plastic molds?

The 'Plastic Mold Manufacturing Professionals' will solve all your mold manufacturing problems, such as poor precision and excessive burrs! *We are currently offering a collection of our production achievements!

Do you have any of the following concerns regarding "plastic mold manufacturing"? - The mold's precision is poor, resulting in a lot of burrs... - Dimensional accuracy is not achieved, leading to increased correction times and delays... - The mold finish is poor, causing frequent breakdowns... Our company will solve all your issues related to "plastic mold manufacturing" as mentioned above! We ensure proper alignment and can produce molds with minimal burrs. With a machining tolerance of ±0.005 mm, the average number of corrections is about 2, which does not affect your production start-up schedule. Additionally, with over 50 years of know-how and experience in plastic mold manufacturing, we can create molds with fewer breakdown issues, which our clients greatly appreciate. We design and manufacture molds for plastic injection molding of small precision parts, possessing high-precision technology that achieves a product dimensional tolerance of ±0.01 mm. We specialize in complex molding molds such as "hoop molding" and "insert molding," with mold sizes typically ranging from 30 to 130 tons based on the molding machine. We can also accommodate other sizes as per your requirements. You can download our "Plastic Mold Design and Manufacturing Achievements Collection" from the link below.

  • Plastic Mould

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Free distribution of our production achievements collection! Design and manufacturing of plastic molds.

High-precision technology with a dimensional tolerance of ±0.01 mm for products! We specialize in hoop and insert molding molds, and we have numerous achievements in the production of PEEK and PPS.

At Alpec, we primarily design and manufacture molds for plastic injection molding of small precision parts, possessing high-precision technology that achieves a dimensional tolerance of ±0.01 mm for our products. We specialize in composite molding molds such as "hoop molding" and "insert molding," with mold sizes typically ranging from 30 to 130 tons for the molding machines. We can accommodate other sizes upon request. The "Design and Manufacturing Achievements of Plastic Molds" includes our production achievements for materials such as LCP, PEEK, PPS, PC, PBT, and PP. Please refer to the PDF download below for more details. [Contents (partial)] ■ LCP (Size: 1.5×2.4×0.5) ■ LCP (Size: 1.5×2.4×0.7) ■ PEEK (Size: φ1.8×7.3) ■ PC (Size: φ1.7×5.3) ■ PBT (Size: 13×8×8) *For more details, please refer to the PDF document or feel free to contact us.

  • Plastic Mould

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"Design and Manufacturing Achievements of Plastic Molds" PPE

An example of the production of the resin PPE, which has excellent chemical resistance and electrical properties, low water absorption, good heat and water resistance, and high mechanical properties across a well-balanced and wide temperature range.

We will introduce the achievements of Arpec in the design and manufacturing of plastic molds. 【Overview of Achievements】 ■Material: PPE ■Size: 11×103.7×6.8

  • Plastic Mould

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"Design and Manufacturing Achievements of Plastic Molds" PA46

Dimension tolerance of ±0.01 mm is possible! Examples of manufacturing plastic PA46 used in parts for electrical and electronic devices, office equipment, automobiles, etc.!

We would like to introduce the achievements of Arpec in the design and manufacturing of plastic molds. In this case, we were consulted about the need to achieve a dimensional tolerance of ±0.01 mm, as failing to do so could result in issues when assembled. Our company specializes in the design and manufacturing of plastic molds and possesses high-precision technology capable of achieving a dimensional tolerance of ±0.01 mm. As a result, we were able to meet the strict tolerance standards and provide products that meet our customers' requirements. [Overview of Achievements] ■ Material: PA46 ■ Size: 13.8×19.8×17.3 ■ Application: Home appliance parts

  • Plastic Mould

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"Design and manufacturing achievements of plastic molds" PA66

A specification that allows switching as needed! We will introduce cases where troubles have been eliminated and productivity has improved.

We would like to introduce the design and manufacturing achievements of plastic molds conducted by Alpec. In this case, the terminal shape was complex and numerous, making insertion difficult, which resulted in poor production cycles and frequent troubles. To address this, we manufactured a primary molding mold to fix the terminals in two places. We proposed a specification that allows for the simultaneous molding of symmetrical terminals and switching as needed. As a result, although divided into primary and secondary molds, troubles were eliminated, and productivity improved. Please feel free to contact us when you need our services. 【Overview of Achievements】 ■ Material: PA66 ■ Size: 75×38×47 ■ Application: Automotive parts *For more details, please refer to the PDF document or feel free to contact us.

  • Plastic Mould
  • Contract manufacturing
  • Mold Design

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"Design and manufacturing achievements of plastic molds" PPS

Aiming for a class of 30 to 130 tons with the molding machine! Here are examples of successful mass production molding without any issues!

We would like to introduce the achievements of Arpec in the design and manufacturing of plastic molds. In this case, we faced issues with terminal clamping due to the 16-piece, 2-row hoop configuration, and there were concerns about burrs because of the PPS material. Therefore, we manufactured high-precision molds based on our track record. As a result, mass production molding was carried out without any issues. Our company specializes in precision molding molds for automotive parts, camera lens barrel parts, electronic components, mobile phone parts, and we cater to various needs including molds for automated production lines, insert molds, and continuous hoop molding molds. [Overview of Achievements] ■ Material: PPS ■ Size: 14×5×6 ■ Application: Automotive parts *For more details, please refer to the PDF document or feel free to contact us.

  • Plastic Mould
  • Contract manufacturing
  • Mold Design

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[Design and Manufacturing Achievements of Plastic Molds] PBT・PP

The terminals are easy to insert, eliminating troubles and improving the production cycle! Achievements in the manufacturing of automotive parts and more.

We would like to introduce the achievements of Arpec in the design and manufacturing of plastic molds. In a case involving a certain PP material, the terminal shape was complex and numerous, making insertion difficult, which resulted in poor production cycles and frequent troubles. To address this, we manufactured a high-precision mold based on our experience and also created jigs to enable stable insertion. We adopted a cassette-type rotary mold specification to improve the cycle. As a result, the terminals became easier to insert, troubles were eliminated, and the production cycle improved. Our company leverages its achievements in the automotive and medical device industries, such as "injection molding molds," "hoop molding," and "insert molding" for small precision parts, to meet customer needs. 【Summary of Achievements (Partial)】 ■Material: PP ■Size: 100×80×35 ■Application: Automotive parts *For more details, please refer to the PDF document or feel free to contact us.

  • Plastic Mould
  • Contract manufacturing
  • Mold Design

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[Design and Manufacturing Achievements of Plastic Molds] PC

We manufacture high-precision molds based on our company's track record! A case where good products were obtained and mass production molding was successfully achieved without issues.

We would like to introduce the achievements of Arpec in the design and manufacturing of plastic molds. This case involves a micro product with a slide structure featuring a φ0.3 hole and an M1.4 shape at the tip, raising concerns about mold production and durability. Therefore, we manufactured a high-precision mold based on our experience. As a result, we were able to produce good products and carry out mass production molding without any issues. At our company, we are equipped with prototype molding machines and strive to utilize the knowledge gained from our experience in prototype molding to provide molds that enable mass production in a short period. Please feel free to contact us when you need our services. 【Overview of Achievements】 ■Material: PC ■Size: φ1.7×5.3 (M1.4) ■Application: Medical devices *For more details, please refer to the PDF document or feel free to contact us.

  • Plastic Mould
  • Contract manufacturing
  • Mold Design

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Design and Manufacturing Achievements of Plastic Molds: PEEK

A structure designed to improve the maintenance of gas contamination! A case where good products were obtained and mass production molding was achieved without issues.

We would like to introduce the achievements of Arpec in the design and manufacturing of plastic molds. This case involves a micro product with a φ0.3 hole in the slide structure, raising concerns about mold production and durability, as well as gas management due to the use of PEEK. Therefore, we not only installed gas vents but also designed the structure with consideration for improving the maintenance of gas contamination, resulting in the production of high-precision molds based on our track record. As a result, we were able to produce good products and carry out mass production molding without any issues. Our company has introduced advanced machining equipment to achieve high-precision processing. Please feel free to contact us when you need our services. 【Overview of Achievements】 ■Material: PEEK ■Size: φ1.8×7.3 ■Application: Medical devices *For more details, please refer to the PDF document or feel free to contact us.

  • Plastic Mould
  • Contract manufacturing
  • Mold Design

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"Design and manufacturing achievements of plastic molds" LCP

Terminal insertion is supported by mold structure! We will introduce our achievements in producing high-precision molds based on our company's track record!

We would like to introduce the design and manufacturing achievements of plastic molds conducted by Alpec. This case involves a fine product with no terminal guiding shape, and the product tolerances are strict. Several companies declined to manufacture the mold, and it came to us through a client referral. Therefore, we manufactured a high-precision mold based on our track record. The terminal insertion was handled by the mold structure. As a result, terminal insertion was smooth, and mass production molding was carried out without any issues. In addition, we have achievements in manufacturing the lid of the above-mentioned component (case) as a set, as well as semiconductor components where we ensured fluidity by innovating the shapes of runners and gates. 【Overview of Achievements (Partial)】 ■Material: LCP ■Size: 1.5×2.4×0.5 ■Application: Electronic components *For more details, please refer to the PDF document or feel free to contact us.

  • Plastic Mould
  • Contract manufacturing
  • Mold Design

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Design and Production of Plastic Molds: Collection of Production Achievements

The mold size is typically in the 30 to 130 ton class for molding machines! We will introduce our achievements in the production of electronic components and semiconductor parts.

This document is a collection of production achievements by Arpec Co., Ltd. Our company primarily designs and manufactures molds for plastic injection molding of small precision parts. We specialize in composite molding molds, particularly "hoop molding" and "insert molding," with mold sizes typically ranging from 30 to 130 tons based on the molding machine. We have listed our production achievements including LCP, PEEK, PC, PBT, and PP. Please refer to the PDF download below for more details. 【Contents (partial)】 ■LCP (Size: 1.5×2.4×0.5) ■LCP (Size: 1.5×2.4×0.7) ■PEEK (Size: φ1.8×7.3) ■PC (Size: φ1.7×5.3) ■PBT (Size: 13×8×8) *For more details, please refer to the PDF document or feel free to contact us.

  • Plastic Mould
  • Contract manufacturing
  • Mold Design

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Trial molding

A must-see for those who don't have the luxury of time to prototype due to production schedules! The shortened submission period from the manufacturer has been well received!

Alpec is conducting prototype molding using its own molding machines. We carry out the initial prototype trial in the presence of the customer. Normally, due to production circumstances, there may be no availability of molding machines, but if you leave it to Alpec, there is no need to adjust the production schedule. We have received positive feedback from customers regarding the shortened submission periods from manufacturers. Please feel free to contact us when you need our services. 【Features】 ■ Initial prototype trials can be conducted in the presence of the customer at our company ■ No need to adjust the production schedule ■ Positive feedback on shortened submission periods from manufacturers ■ Specifications: Sodick 40-ton horizontal molding machine *For more details, please refer to the PDF document or feel free to contact us.

  • Prototype Services
  • Contract manufacturing

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Precision plastic mold design and manufacturing *with sample photos included*

Leveraging our achievements in the automotive and medical device industries with small precision parts such as "injection molding molds," "hoop molding," and "insert molding," we respond to your needs!

We design and manufacture precision plastic molds. We specialize in precision molding molds and insert molds for automotive parts, camera lens barrel parts, electronic components, mobile phone parts, and more, and we cater to all needs including molds for automated lines. Please feel free to contact us with your requests. 【Products】 ■ Plastic molds for precision parts ■ Plastic molds for composite molded parts ■ Plastic molds for thermosetting resin parts 【Achievement Categories】 ■ Automotive parts ■ Game console parts ■ Terminal parts ■ Medical devices ■ Various small items *ISO 9001:2015 and ISO 14001:2015 certified *For more details, please download the PDF or feel free to contact us.

  • plastic

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