アドバンスコンポジット List of Products and Services

● A new material that has never existed before: a composite of aluminum and graphite ● A new material with a characteristic balance not found in conventional materials: high thermal conductivity comparable to ceramics/aluminum substrates and low thermal expansion similar to ceramics ● A new material with expanded applications beyond heat dissipation components: high strength and high Young's modulus ● A new material with excellent machinability: can be processed with standard machining tools

• Other metal materials

A new material that compensates for the shortcomings of aluminum and copper: lighter than copper, stronger than aluminum, with a thermal expansion rate comparable to titanium, and a well-balanced thermal conductivity.

• Other metal materials

It is a new material with a balanced set of properties, featuring thermal conductivity second only to diamond, higher than copper, and a thermal expansion that is as small as that of ceramics, with a specific gravity of less than one-fourth that of copper.

• Other metal materials

The "Far Infrared Grill Plate" is a product made from carbon-aluminum "ACM-a." Our new material, carbon-aluminum "ACM-a," exhibits far infrared effects equivalent to charcoal when heated, making food delicious like charcoal grilling. 【Features】 ■ Cut from blocks of the unique technology new material carbon-aluminum "ACM-a," each piece is meticulously crafted by artisans using high-precision machining. ■ Simply placing the far infrared grill plate allows toasters and fish grills to have the same far infrared effects as charcoal. ■ Toast, pizza, and fish can be deliciously cooked, with "moisture retained inside and a crispy, fragrant surface." *For more details, please refer to the related links or feel free to contact us.

• Other metal materials

Alternative to aluminum and copper (heat sinks) and high-rigidity heat dissipation structural materials, with high rigidity suitable for automotive applications. 'ACM-H1/H2/H3' is a composite material made of aluminum and graphite. Its thermal conductivity is at a level second only to diamond, higher than copper, and its thermal expansion is as small as that of ceramics, making it a well-balanced new material. It is also possible to arbitrarily design physical properties such as thermal conductivity, thermal expansion, and strength according to the required needs. 【Features】 H1/H2 ■ Thermal conductivity: 1.2 times that of copper ■ Thermal expansion rate: about 1/5 that of copper, small like ceramics H3 ■ Weight is 1/3 that of copper, equivalent to aluminum ■ Young's modulus is 1.5 times that of aluminum ■ Thermal expansion is equivalent to titanium: 8ppm/K *For more details, please refer to the PDF document or feel free to contact us.

• Composite Materials

We would like to introduce our high-performance products. Aluminum manufactured using the molten metal forging method has a denser structure with fewer internal defects and suppressed casting defects compared to gravity casting, achieving high performance and high quality. The "swirling scroll for railway air compressors" has achieved lower vibration and lower noise compared to conventional products as a replacement for gravity cast products. [Features] <Application: Swirling scroll for railway air compressors> ■ Significantly fewer casting defects and internal defects ■ Achieves lower vibration and lower noise compared to conventional products (Replacement for gravity cast products) *For more details, please refer to the related links or feel free to contact us.

• aluminum

"Joining" demonstrates new properties by connecting different materials. Aluminum can be joined with dissimilar materials (with differences in thermal expansion rates) or the same material using high-temperature and high-pressure molten forging methods. By sandwiching mica heaters between the upper and lower cooling plates, a structure that integrates both heating and cooling is possible. Additionally, joining can be achieved using iron for induction heating compatibility and aluminum for weight reduction. [Features] - Aluminum can incorporate stainless steel or copper pipes. - By sandwiching mica heaters between the upper and lower cooling plates, a structure that integrates both heating and cooling is possible (e.g., Hot & Cold plate). - Joining can be done using iron for induction heating compatibility and aluminum for weight reduction. *For more details, please refer to the related links or feel free to contact us.

• aluminum

Our company's manufacturing method for metal matrix composites features world-class molten forging technology. We supply "reinforcement materials" with "matrix materials (molten metal)" and perform impregnation and compounding under high pressure. This allows us to impart functions, physical properties, and characteristics that are difficult to achieve with single materials or composites made using other methods. We offer new materials such as "AC-Albolon," which balances the "lightness" of aluminum with the "strength" of cast iron, as well as composite materials like "AC-Alsic," which combines SiC (silicon carbide) and aluminum. 【Features】 ■AC-Albolon - Lightweight comparable to aluminum - Tensile strength, Young's modulus, and thermal expansion coefficient on par with cast iron - Machinable with ultra-hard tools - Suitable for rotating bodies and high-speed drive components due to its lightweight and high strength *For more details, please refer to the related links or feel free to contact us.

• Composite Materials

Various properties are required from materials, such as wanting to increase rigidity without changing shape or weight, wanting to reduce weight while maintaining rigidity, and needing materials with excellent heat dissipation. Even if single materials like iron, copper, and silicon cannot achieve these performances, composite materials can realize these properties. By combining various reinforcing materials (such as ceramics and graphite) with a base metal, significant improvements in properties can be designed. Additionally, it is possible to meet customer demands with high-performance materials that cannot be achieved with a single material. 【Combination of Base Material and Reinforcing Material and Their Properties】 ■ Composite of "Base Material (Matrix Material): Metal" and "Reinforcing Material: Ceramics" through molten forging method ■ Possible to replace single materials or implement new applications that have been difficult to achieve until now *For more details, please refer to the related links or feel free to contact us.

• Composite Materials

*Supreme texture! With an 8mm thick base for even heat distribution, no burning, no uneven cooking, juicy, fluffy, and crispy. *Serve immediately after cooking! The "8mm thick base" retains the heat it absorbs, acting as a warming plate, keeping food warm for 30 minutes at the table. Using a unique molten forging method and high-pressure casting technology, we have created a thick-bottom frying pan that combines aluminum and iron! This frying pan is a new concept that excels in even heat distribution and heat retention at suitable cooking temperatures. It maintains even heat without the need to adjust the heat level, allowing anyone to cook meat and vegetables without burning, resulting in fluffy, professional-quality dishes.

• Other food machinery

The feature of our materials is the technology of encapsulating heater wires and water cooling pipes with molten aluminum (casting). By encapsulating with molten aluminum, we eliminate the air layer between the aluminum contact points, significantly improving thermal conductivity and uniform heat distribution. Additionally, by sandwiching mica heaters between the upper and lower cooling plates, a structure that integrates both heating and cooling is possible. Please feel free to consult us when you need our services. 【Features】 ■ Technology for encapsulating heater wires and water cooling pipes with molten aluminum ■ Significant improvement in thermal conductivity and uniform heat distribution ■ Structure that integrates both heating and cooling is possible *For more details, please refer to the PDF document or feel free to contact us.

• Heating device

The "Melted Metal Forging Aluminum Casting Heater (Hot Plate)" is a product with an extremely low risk of casting defects and is capable of casting with extruded materials. It is possible to incorporate composite materials around the heater. The adhesion to the heater is high, there are no air layers, and the heat distribution is excellent. It is not limited to specific aluminum materials and can accommodate extruded materials as well. The PDF document below includes examples of problem-solving, specifications with embedded composite materials, adoption results in vacuum environments, and various anodizing treatments. Please download and take a look. 【Features】 ■ Extremely low risk of casting defects and high material reliability ■ High adhesion to the heater, excellent heat distribution without air layers ■ Not limited to specific aluminum materials, can accommodate extruded materials ■ Ability to incorporate composite materials around the heater *For more details, please refer to the PDF document or feel free to contact us.

• aluminum

"Cast molding" is a technique that wraps heater wires and water cooling pipes in molten aluminum. By using molten aluminum for cast molding, the air layer between the aluminum contact points is eliminated, significantly improving thermal conductivity and uniformity. It can be used in a vacuum or at high temperatures (up to 450 degrees). Additionally, it is possible to cast ceramics to prevent deformation during high-temperature use. 【Features】 - With fewer casting defects, it excels in heat transfer and uniformity, providing high reliability of the material and enhancing heater performance. - It is possible to cast heaters with composite materials and anodize, allowing the entire structure to be covered with aluminum. - Usable at high temperatures (up to 450 degrees). *For more details, please refer to the PDF document or feel free to contact us.

• Aluminum heater

We would like to introduce the "high functionality" that surpasses conventional casting capabilities. Metals manufactured using the "melt forging method" have a denser structure with suppressed casting defects and fewer internal flaws compared to gravity casting. This allows for the achievement of high performance and high quality, and casting of extruded materials is also possible. Please feel free to contact us when you need our services. 【Examples of Products (Partial)】 ■ Aluminum AC8A-T6 Treatment - Application: Swirling body for Shinkansen air compressors - Achieves low vibration and low noise *Replacement for gravity cast products ■ Aluminum ADC14-T5 Treatment - Application: Piston sleeve for petrochemical plant compressors - Significantly fewer casting defects and internal flaws *Supports 40 types from Φ150 to Φ750 *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

"Joining" refers to a technology that bonds aluminum with dissimilar materials (with differences in thermal expansion rates) or the same material using high temperature and high pressure in a molten forging method. By sandwiching mica heaters between upper and lower cooling plates, a structure that integrates both heating and cooling is possible. Additionally, it is possible to embed stainless steel or copper pipes within aluminum. 【Features】 ■ Embedding stainless steel or copper pipes within aluminum is possible ■ A structure that integrates both heating and cooling is possible ■ Joining of iron and aluminum for weight reduction is possible ■ Bonding aluminum with dissimilar materials (with differences in thermal expansion rates) or the same material using high temperature and high pressure in a molten forging method *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Are you having trouble with high speed and high precision? Our company uses "AC-Albolon," "AC-Alsic," and "AC-Alcon/developing new materials" to solve these issues. For example, if you are using aluminum, by switching to "Albolon" or "Alcon," you can achieve a density and Young's modulus equivalent to aluminum, with vibration damping properties comparable to cast iron. Please feel free to contact us when you need assistance. 【Features of our materials】 ■ High specific stiffness (Young's modulus/density) ■ Excellent vibration damping properties ■ Compatible with the thermal expansion of your linear guides *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

This leaflet introduces "high functionality," which surpasses conventional casting capabilities, as well as "casting integration" with molten aluminum and "joining" that exhibits new properties by connecting different materials. We have clearly presented features, applications, and characteristics along with photographs. We encourage you to take a look. 【Contents】 ■ "High Functionality" - Surpassing Conventional Casting Capabilities ■ "Casting Integration" with Molten Aluminum ■ "Joining" that Exhibits New Properties by Connecting Different Materials *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

Advance Composite solves challenges such as weight reduction, high rigidity, thermal expansion, and heat dissipation through the customized design and development of composite materials centered around aluminum. By developing new composite materials, we enable favorable properties that could not be achieved with a single material, promoting revolutionary weight reduction and energy efficiency, innovating global industries, creating a sustainable society, and contributing to solving global environmental issues. We leverage world-class "melt forging technology," "design technology" that realizes the required properties of materials according to their purpose, and our "experience and achievements in manufacturing metal matrix composites" centered around aluminum as our strengths. 【Business Overview】 ■ Development, manufacturing, and sales of metal matrix composite materials and composite products through melt forging. *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing

Metal matrix composite (MMC) 'AC-Alcon' is a composite material made of Si (silicon) and Al (aluminum). It is lighter than aluminum and can be processed with ultra-hard tools. Its specific stiffness is higher than Alsic (30% Si, 70% Al) and is three times that of cast iron. Additionally, it has excellent vibration damping properties and a thermal expansion rate that is closer to that of SUS guides. 【Features】 ■ Specific gravity: Lighter than aluminum (2.45 Gcm²) ■ Young's modulus: Comparable to steel (117 GPa) ■ Specific stiffness (Young's modulus/specific gravity): Higher than Alsic (30% Si, 70% Al) and three times that of cast iron ■ Thermal expansion rate: Closer to that of SUS guides ■ Machinability: Can be machined with ultra-hard tools ■ Vibration damping: Excellent vibration damping properties *For more details, please refer to the PDF document or feel free to contact us.

• Other metal materials

The metal matrix composite (MMC) "AC-Albolon" is a composite material made of ceramic and aluminum. It is an ideal material for rotating bodies and high-speed drive components, enabling weight reduction of parts while maintaining strength, which allows for system miniaturization and cost reduction. It has a lightweight comparable to aluminum alloys, with properties such as Young's modulus and thermal expansion coefficient similar to those of iron, and it excels in machinability, allowing for processing into complex shapes. 【Features】 - Composite material of ceramic and aluminum - Lightweight comparable to aluminum - Tensile strength, Young's modulus, and thermal expansion coefficient similar to cast iron - Enables system miniaturization and cost reduction - Excellent vibration damping properties *For more details, please refer to the PDF document or feel free to contact us.

• Ceramics
• Contract manufacturing

"AC-Alsic" is a metal-based ceramic composite material suitable for heat spreaders and substrates for high-power semiconductors, where high strength and high thermal conductivity are required. Additionally, it is suitable as a heating element with good thermal uniformity, low thermal expansion, and minimal high-temperature deformation, achieved by embedding a sheath heater pattern into a SiC preform and integrating it with molten aluminum. 【Features】 ■ High rigidity with a Young's modulus 1.8 times that of aluminum, and thermal expansion reduced to 2/3 ■ Specific rigidity 2.8 times that of cast iron, and thermal conductivity improved by 3 times ■ Suppression of deformation and strain caused by thermal expansion differences ■ Thermal expansion rate similar to that of stainless steel and carbon steel *For more details, please download the PDF or feel free to contact us.

• Other metal materials
• Contract manufacturing

Metal Matrix Composite (MMC) 'AC-Alox' is a composite material made of aluminum/alumina (vf=50:50). It has a lightweight comparable to aluminum alloys, with a Young's modulus exceeding that of cast iron and a thermal expansion coefficient similar to that of cast iron. It also offers superior machinability compared to ceramics such as alumina. It can be used in a vacuum environment. It possesses excellent creep strength, wear resistance, and buckling resistance characteristics, and it does not scratch glass. 【Features】 ■ Composite material of aluminum/alumina (vf=50:50) ■ Lightweight comparable to aluminum alloys ■ Tensile strength comparable to cast iron, Young's modulus exceeding that of cast iron, thermal expansion coefficient similar to cast iron ■ Usable in vacuum environments ■ Excellent creep strength, wear resistance, and buckling resistance characteristics, does not scratch glass *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

Metal Matrix Composite (MMC) 'ACM-io' is a new material that combines graphite (CIP) and aluminum, which has been considered difficult to achieve, and exhibits minimal deformation at high temperatures while effectively conducting heat. It has a specific gravity comparable to graphite, and its thermal expansion rate is similar to that of ceramics. The strength is improved compared to graphite, allowing for finer machining and reduced dust generation. Additionally, we offer "ACM-io Surface Treatment (XDP Coat)," which improves the adhesion of plating compared to conventional trivalent chromium plating, making it suitable for more complex-shaped components. 【Features】 ■ High thermal conductivity ■ Low linear expansion rate/thermal deformation ■ Heat cycle resistance ■ Lightweight comparable to graphite ■ Strength exceeding that of graphite *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

Metal Matrix Composite (MMC) 'ACM-a' is a composite material made of graphite (extruded material) and aluminum. It has a specific gravity as light as graphite, a thermal expansion rate comparable to ceramics, and primarily enhances thermal conductivity and thermal diffusion. This material significantly contributes to heat dissipation and exhaust, and due to its low thermal expansion rate, it improves the reliability of products that generate heat from both heat dissipation and low thermal expansion perspectives. 【Features】 ■ Thermal diffusion rate: More than twice that of copper and aluminum ■ Thermal expansion rate: About 1/2 that of copper and about 1/3 that of aluminum ■ Density: Less than 1/4 that of copper ■ Easy to plate (nickel, gold, copper, etc.) ■ Strong against heat cycles *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

The "Melted Metal Casting Method (High-Pressure Casting Method)" is a manufacturing process that involves pouring molten metal into a mold, applying high pressure, and quickly solidifying it to cast alloys with excellent properties. The greatest advantage is the ability to produce products with dense metal structures, fewer casting voids, and improved casting defects. 【Features】 ■ Few casting voids ■ No limitations on alloy types ■ Small quantities and diverse varieties ■ High pressure per unit area ■ Lower mold costs compared to die casting ■ Smooth casting surface ■ Fewer casting defects (less segregation) *For more details, please feel free to contact us.

• Composite Materials