Improve thermal conductivity and uniformity! It is also possible to encase ceramics to prevent deformation during high-temperature use.
"Cast molding" is a technique that wraps heater wires and water cooling pipes in molten aluminum. By using molten aluminum for cast molding, the air layer between the aluminum contact points is eliminated, significantly improving thermal conductivity and uniformity. It can be used in a vacuum or at high temperatures (up to 450 degrees). Additionally, it is possible to cast ceramics to prevent deformation during high-temperature use. 【Features】 - With fewer casting defects, it excels in heat transfer and uniformity, providing high reliability of the material and enhancing heater performance. - It is possible to cast heaters with composite materials and anodize, allowing the entire structure to be covered with aluminum. - Usable at high temperatures (up to 450 degrees). *For more details, please refer to the PDF document or feel free to contact us.
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basic information
【Manufacturing Process】 1. Set the heater wire 2. Set in the mold 3. Melt the aluminum 4. Casting 5. Remove the product *For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
【Applications】 ■ Heaters for semiconductor manufacturing equipment: etching, ashing, annealing, CVD ■ Heaters for industrial manufacturing equipment: vacuum distillation regeneration machines, etc. *For more details, please refer to the PDF document or feel free to contact us.
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● What Advance Composite is Working On Aluminum + Ceramic / Carbon / Metal Advance Composite addresses challenges such as weight reduction, high rigidity, thermal expansion, and heat dissipation through the customized design and development of "composite materials" centered around aluminum. ● Our Strengths We can freely design materials with properties and functions that cannot be achieved with a single material, leading to significant improvements in characteristics: 1) World-class molten forging technology 2) Design technology that realizes the required properties of materials according to their intended purpose 3) Experience and track record in the manufacturing of metal matrix composites centered around aluminum ● Molten Forging Method Our core technology, molten forging technology, allows us to design and manufacture new materials with unprecedented functions, physical properties, and characteristics that could not be obtained with single materials or other methods. This technology solves challenges such as internal defects, strength, and material limitations that were difficult to address with conventional forging and casting techniques, enabling the enhancement, combination, and bonding of materials that were previously impossible. Through the molten forging method, we can design and manufacture new materials with unprecedented functions, physical properties, and characteristics that could not be achieved with single materials or other methods.