萱野工業 List of Products and Services

The processing of thermosetting resins is our "origin." We excel in high-hardness materials and high-precision machining, starting with insulators and large products. Please feel free to contact us with your requests. 【Features】 ■ Cutting technology for high-hardness thermosetting resin materials - High-precision processing of high-hardness epoxy resin materials - Establishing processing conditions from equipment and cutting tools ■ Thin plate cutting technology for thermosetting materials - Established a precision of 0.02 in parallelism with 0.4mm thin glass epoxy material processing - Established a vacuum clamping fixation method *For more details, please refer to the related links or feel free to contact us.

Our company actively processes engineering plastics and super engineering plastics. We perform notch and burr-free processing on GF/CF high-content materials and molded products. Please feel free to contact us if you have any requests. 【Features】 ■ Establishment of burr-free processing technology for chemical-resistant valves ■ Ultra-high material cutting technology for thermoplastic resins *For more details, please refer to the related links or feel free to contact us.

Our company designs and manufactures jigs in-house to achieve jig and clamping forces that meet product requirements. During processing, we design cutting tools that are less prone to heat accumulation and research the materials and shapes of cutting tools suitable for resin processing. In resin cutting, spindle speed, feed rate, and cutting depth are crucial, and we accumulate processing know-how for various resin materials from the past while conducting high-precision processing training centered around young engineers. [Research Content on Resin Cutting Technology] ■ Research on mounting jigs ■ Research on cutting tools ■ Research on processing technology *For more details, please refer to the related links or feel free to contact us.

This document introduces research on high-precision machining of resin parts through cutting. It includes the purpose of the research, the content of the study on resin cutting technology, and also features photographs of high-precision measuring instruments. The content is designed to be easily referenced during the consideration of implementation. Please feel free to download and take a look. 【Contents】 ■ Research on High-Precision Machining of Resin Parts ・ Purpose of the Research ・ Content of the Study on Resin Cutting Technology ■ High-Precision Measuring Instruments *For more details, please refer to the PDF document or feel free to contact us.

A new method has been developed for cutting thermoplastic resins (super engineering plastics) such as PEEK and PPS (GF/CF = 15-40%) without cracks, chips, or burrs! Burrs on precision parts need to be removed manually by thermal processing workers, which requires skill and training, making it difficult to secure personnel. This often impacts the customer's delivery schedule. However, by using the new method, it is possible to achieve cost reduction and shorter delivery times! ■ Features - Damage-free processing of PEEK and PPS (GF/CF = 15-40%) - Prevention of cracks and chips with ultra-hard materials, achieving burr-free processing - Realization of cost reduction and shorter delivery times *For more details, please refer to the PDF document or feel free to contact us.

We have established a burr-free processing technology (new method) for chemical-resistant valves while responding to the high precision requirements of difficult-to-process materials such as engineering plastics, super engineering plastics, and GF/CF high-content materials and molded products. In valve products for semiconductors and medical applications, burrs tend to occur at the junctions between holes, making them difficult to remove due to their occurrence in deep areas. However, through the development of cutting tools and optimization of processing conditions, we have established burr-free processing for the junctions of valve inner diameters. The content is designed to be easy to reference when considering implementation. Please feel free to download and take a look. [Content Included] ■ Establishment of burr-free processing technology for chemical-resistant valves - Challenges ■ Cutting technology for ultra-hard materials of thermoplastic resins - Challenges - Technology *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study where we achieved high-difficulty burr-free processing for a fluid control device manufacturer, solving their challenges. They were facing a difficult position in price competition with overseas manufacturers due to the time and costs associated with deburring. We provided technical cooperation and explored burr-free processing methods. After several rounds of sample production, we established a processing method. 【Case Overview】 ■Challenges - Despite considering various processing methods, burrs occurred at internal intersections, requiring manual removal. - Time and costs were incurred due to deburring. - They were in a tough position in price competition with overseas manufacturers. ■Results - Burr-free processing significantly reduced deburring time. - The reduction in deburring time allowed them to gain an advantage in cost competition with competitors. *For more details, please refer to the PDF document or feel free to contact us.