東洋機械 List of Products and Services

The High-Function Film Exhibition - FILMTECH JAPAN - is a specialized exhibition where molding processing technologies, materials, and functional films themselves are showcased all in one place. At Toyo Machinery, we will display actual machines for waviness correction and wrinkle removal while processing film, allowing you to see their effects and functions. Additionally, we will introduce the quality management system (for weight, thickness, moisture, etc.) from the German company Marlo. Event Dates: November 12-14, 2025 Location/Exhibition Area: Makuhari Messe, Hall 1, Booth Number [2-29] ↓↓↓ Toyo Machinery Exhibitor Information ↓↓↓ https://www.material-expo.jp/tokyo/ja-jp/search/2025/directory/details.org-a11cd7f5-2a7b-4ea7-85ce-cde885acd2dd.html#/ Here is the registration form for the admission badge: https://www.material-expo.jp/tokyo/ja-jp/register.html?code=1460361186997987-UZO We sincerely look forward to your visit.

• Other films and sheets
• Other mounting machines

Features - Adopts a DC brushless motor for maintenance-free operation - Usable in clean environments - A wide variety of sensor types - Ideal for position control in sheet product web guiding, unwinding, rewinding, and conveyors

• Other processing machines

Features - Adopts a DC brushless motor for maintenance-free operation - Usable in clean environments - A wide variety of sensor types - Ideal for position control of sheet product web guides, unwinding, rewinding, conveyors, and more

• Other processing machines

Features - Adopts DC brushless motors and AC servo motors for maintenance-free operation - Usable in clean environments - A wide variety of sensor types - Ideal for position control of sheet product web guides, unwinding, rewinding, conveyors, and more

• Other machine elements

Compact guide limited to narrow web materials such as non-woven fabric, film, and paper ○ Features - Maintenance-free actuator that does not use carbon brushes, gearboxes, or belts - The guide frame has a simple structure that is resistant to dust environments and does not require lubrication - Sensors include infrared transmission type; for dust-heavy environments, an air jet is included, and ultrasonic sensors are provided for transparent films - Can be operated immediately by simply connecting the power cable - Easy operation with a touch panel featuring a simple screen layout - Additional options available for further productivity enhancement and quality control

• Other process controls

Are you troubled by wrinkles in sheets during transport? Easily installable in existing equipment with space-saving design! 【Usage Locations】 - Before coating and laminating - Entrance and exit of the dryer - Before winding, etc. - Other processes where wrinkles or tension unevenness are a concern 【Applicable Web Materials】 - Film - Thin non-woven fabric - Paper - Foil - Thin woven fabrics, etc. - Other materials where wrinkles or tension unevenness are a concern Custom designs tailored to your usage environment are also possible! Demo units available for loan.

• others

Are you having trouble with wrinkles in sheets during transport? Easily installable in existing equipment with space-saving design! 【Usage Locations】 - Before coating and laminating - Entrance and exit of the dryer - Before winding, etc. 【Applicable Web Materials】 - Film - Thin non-woven fabric - Paper - Foil - Thin woven fabrics, etc. Custom designs tailored to your usage environment are also available! We have demo units available for loan.

• others

We are listing the waviness correction and wrinkle removal equipment handled by Toyo Machinery Co., Ltd. As a manufacturer of waviness correction devices and wrinkle removal equipment for sheet materials such as fabric, film, non-woven fabric, leather, rubber sheets, and paper, we contribute to improving the productivity of sheet product processing not only in Japan but also in 54 countries worldwide. We offer a suitable machine for various applications from our extensive lineup of waviness correction devices and expanders. [Content Summary (Excerpt)] ■ Actuators ■ Sensor-related ■ Width measurement and control systems ■ Position controllers ■ Expansion and wrinkle removal equipment *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Sensors
• Other measurement, recording and measuring instruments

To ensure stable operation of the production equipment, we recommend regular inspections and maintenance.

• Other FA equipment

*For more details, please refer to the PDF document.*

• others

This product is a web guide device that corrects the misalignment of sheet-like products by having slats on the circumference rotate while moving parallel left and right. The slats mounted on the roll surface slide based on commands from a sensor. This sliding amount and tilt guide the web. We offer a lineup including the DC motor "WB-210" and the DC brushless motor "WB-70A." 【Features】 - Minimal slippage, guiding quickly and accurately - The sliding mechanism uses a high-performance DC motor and ball screw - Achieves high precision and long lifespan - A pulley can be attached if synchronized drive is required (optional) *For more details, please refer to the PDF materials or feel free to contact us.

• DC Motor
• Sensors

The "WEX Series" is a type of web guide equipped with a widening function that smooths wrinkles, allowing for simultaneous correction of wandering and wrinkle removal. The correction operation has both responsiveness and durability, enabling quick and accurate guidance. It can be combined with various edge detection or centering sensors. 【Features】 ■ A unique guide that corrects wandering while widening at corners ■ Does not nip the web, preventing distortion of the web's structure ■ Space-saving due to corner mounting ■ Compatible with various sensors ■ Easy to install and maintain *For more details, please refer to the PDF document or feel free to contact us.

• Sensors

- By enhancing the body rigidity and equipping it with an ultrasonic sensor with a response speed of 3 msec, it is possible to quickly correct the web undulation that occurs at a line speed of 600 m/min. - Equipped with a 4.3-inch touch panel monitor. - By positioning the pivot point at the end rather than the center of the roll, the burden on the web is reduced, allowing for accurate undulation correction (＊Fig. 1). - Supports a variety of path lines.

• Sensors
• Other FA equipment
• others

● By enhancing the body rigidity and equipping it with an ultrasonic sensor that has a response speed of 3 msec, it is possible to quickly correct the web undulation that occurs at a line speed of 600 m/min. ● Equipped with a 4.3-inch touch panel monitor. ● By positioning the pivot not at the center of the roll but at the end, the burden on the web is reduced, allowing for precise undulation correction (＊Fig. 1). ● Supports a variety of path lines.

• Sensors
• Other FA equipment
• others

We can propose a wandering correction device tailored to your usage conditions. By solving the wandering issue, the production line becomes stable, and wear on the belt can be minimized. If you are having trouble with the wandering or misalignment of your conveyor belt, please contact us. 【Features】 ■ Stabilizes the production line ■ Reduces belt wear ■ Proposals for wandering correction devices tailored to usage conditions are available *For more details, please refer to the PDF document or feel free to contact us.

• Other conveying machines
• Other machine elements

This is a device for correcting the waviness of conveyor belts used for transportation. By resolving the waviness, the production line becomes stable, and wear on the belt can be reduced. By using SUS as the main material, it enables use in outdoor environments and places where water may splash.

• Other FA equipment

This product performs skew correction through the inclined movement of the guide roll. There are two types: end pivot type and center pivot type, and the driving source can be selected from two options, electric and air, depending on the usage location. Additionally, it can be used not only for webs such as films, paper, non-woven fabrics, and cloth, but also for skew correction of endless belts used for transportation. 【Lineup】 ■Model RG-200 ■Model RG-PN3 ■Model RK-200 ■Model RG-PN6 ■Model BGL-1 ■Model FG-200 *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

The electric cylinder is a model that integrates an AC servo motor, ball screw, and limit switch. <Features> ■ Adoption of AC servo motor Enables high-speed and high-acceleration response, achieving high-precision position control Brushless and maintenance-free ■ Equipped with a 4.3-inch touch panel monitor Uses icon display for intuitive operation Can switch display to English, Chinese, and Korean ■ Abundant protection features Equipped with various protection functions such as motor short-circuit detection, overcurrent, and overvoltage protection.

• Servo

The electric cylinder is a model that integrates an AC servo motor, ball screw, and limit switch. <Features> ■ Adoption of AC servo motor Enables high-speed and high-acceleration response, achieving high-precision position control Brushless and maintenance-free ■ Equipped with a 4.3-inch touch panel monitor Uses icon display for intuitive operation Can switch display to English, Chinese, and Korean ■ Abundant protection features Equipped with various protection functions such as motor short circuit detection, overcurrent, and overvoltage protection.

• Servo

This product is an electric cylinder that integrates a DC motor, ball screw, and limit switch. It is mainly installed on winding and unwinding machines to control the position of the web. We offer a variety of electric cylinders tailored to the weight and thrust of the cart. 【Features】 ■ It is also possible to add a center return function as an option. ■ EC-70/EC-75 - The motor and ball screw are further miniaturized and integrated for easy installation. - You can choose between a DC brushless motor (EC-70) or a DC motor (EC-75). *For more details, please refer to the PDF materials or feel free to contact us.

• DC Motor
• cylinder

The TK ratio sensor is available in various types such as filler type, photoelectric type, and ultrasonic type, depending on the type of web and the condition of the edge. By combining with TK actuators and control panels, it provides accurate and stable guiding functions. Toyo Machinery Trading Co., Ltd. sells various types of waviness correction devices, wrinkle removal equipment, and automatic measurement control systems. Please feel free to consult us if you have any concerns. 【Lineup】 ■Model PFD-40 ■Model RFD-70B ■Model RPD-70B ■Model PTD-70B ■Model USS-30 ■Model ESD-40 *For more details, please refer to the PDF materials or feel free to contact us.

• Sensors

The "TK On-Off Edge Sensor" is a product that controls the web position by repeatedly turning an actuator on and off. A dead zone is established within a certain range, and when the web edge is within that dead zone, the sensor signal is off; when it exceeds that range, the sensor signal turns on. We offer a simple touch sensor with a feeler rubber, the "FB-8E," and a photoelectric transmission sensor with a built-in amplifier, the "PS-30." 【Features】 ■ Controls web position ■ Available in two types: feeler rubber type and photoelectric transmission type *For more details, please refer to the PDF document or feel free to contact us.

• Sensors
• Actuator

The "TK Centering Sensor" detects the center position of the web. There is no need to move the sensor due to changes in web width; it can be used while remaining fixed, and an offset to change the sensor position arbitrarily is also possible. The sensor comes in both separate and integrated types, with various sizes available to match the web width. 【Product Lineup】 ■ Separate Type SPLINT TYPE Model: PCDD-S50 ■ Integrated Type COMPACT TYPE Model: PCDD-65 ■ Model: PCDA-80A(MF) *For more details, please refer to the PDF document or feel free to contact us.

• Sensors
• Other machine elements

It adopts a simple and highly reliable 3-position, 4-direction valve system that switches the direction of airflow based on the movement of the feeler lever.

• Sensors

This product is a cross guide that corrects wandering by nipping the web at both ends with rollers and repeatedly opening and closing them. There are air-operated and electric types available, tailored to various conditions such as usage environment and location. In addition to the standard lever-type detection, photoelectric sensors can also be installed, and there is a type that allows the rollers to open and close at 30°. 【Electric Type S2-DC Features】 ■ Uses a DC magnet type ■ Usable for vertical, horizontal, and diagonal travel ■ Operating roller: φ72×217mm SUS 304 ■ Fixed roller: φ65×210mm NBR ■ Weight: 24kg/set *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

【Usage Locations】 - Before coating and laminating - Dryer entrance and exit - Before winding, etc. 【Applicable Web Materials】 - Film - Thin non-woven fabric - Paper - Foil - Thin woven fabrics, etc. Custom designs tailored to your usage environment are also possible! Demo machines are available for loan.

• others

The "Pinch Expander PEX-12" is a wrinkle removal device that is easy to handle and maintain due to its extremely simple principle and structure. By pinching only both ends of the web and angling the rollers in the direction of travel, a force is generated that expands the web outward. Additionally, thanks to the automatic centering mechanism, it maintains an even nip force. 【Features】 ■ Easy to handle and maintain due to its simple principle and structure ■ Maintains an even nip force ■ Equipped with a lever to facilitate the opening and closing operation of movable rollers ■ Roller lengths can be manufactured in standard 100mm, as well as 50mm, 150mm, and 200mm ■ Rubber materials other than urethane rubber can also be produced *For more details, please refer to the PDF document or feel free to contact us.

• cylinder
• roller
• others

Pinch the web and eliminate vertical wrinkles with an outward stretching force! In addition to changing the roll material, special designs tailored to your usage environment are also possible!

• others

This catalog introduces the widening and wrinkle-removing equipment from Toyo Machinery Trading Co., Ltd. The "TK Expander Roll" features eight slide bars (or slat rubber) arranged around the circumference of the roll, which rotate and move horizontally outward due to the tilt of the built-in skew unit. Additionally, we offer products such as the "EXR-10" and "EXR-20," which have center-split aluminum slide bars that move horizontally to the left and right. [Contents] ■ TK Expander Roll ■ Pinch Expander ■ Curved Expander Roll ■ SF Roll ■ Scroll *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

<Problems with Manual Work> - Measurement is time-consuming - Measurement values vary - Keeping records is difficult <Advantages of Implementation> - Online automatic continuous measurement - Results displayed in real-time - Data can be digitized and output externally

• Other measurement, recording and measuring instruments

This product can measure sheet width using a photoelectric transmission sensor or a CCD camera sensor. When combined with our drive unit, it enables high-precision waviness correction. The photoelectric transmission sensor is easy to install, and we have provided a compact LED light source for the CCD camera sensor. Various software and peripherals can be combined for different applications. 【Lineup】 ■Model: PCWD-75 ■Model: DCU-70 ■Model: LIU-50 ■Model: CCS-20B(50B) ■Model: DCU-60 ■Model: TLB *For more details, please refer to the PDF document or feel free to contact us.

• Other measurement, recording and measuring instruments
• Sensors

The "EXP-100" is a device for controlling the width of tire cords in the calendaring line. It detects the width of the cord using a camera sensor or a photoelectric width sensor, and controls it to a specified width by changing the angle of the curved expander roll. Our company performs the necessary operations in the tire processing process, including opening the tire cord, width control, correcting waviness, and correcting waviness in rubber sheets and liners. [Features] ■ Detects the width of the cord using a camera sensor or a photoelectric width sensor ■ Controls to a specified width by changing the angle of the curved expander roll *For more details, please refer to the PDF materials or feel free to contact us.

• Other measurement, recording and measuring instruments
• Other process controls

The "SU-AC3" is a device that expands both ear ends of the tire cord in the calender line. It detects the edge position of the tire cord using a photoelectric transmission edge sensor and controls it to a specified width through the vertical movement of the spindle. Our company performs the necessary processes in tire manufacturing, including opening the ear of the tire cord, width control, correcting waviness, and correcting the waviness of rubber sheets and liners. 【Features】 ■ Expands both ear ends of the tire cord in the calender line ■ Detects the edge position of the tire cord using a photoelectric transmission edge sensor ■ Controls to a specified width through the vertical movement of the spindle *For more details, please refer to the PDF document or feel free to contact us.

• Other measurement, recording and measuring instruments
• Other process controls

The "WB-210 (220)" performs correction of the waviness of rubber sheets in a loop shape before the belt conveyor and the rubber sheets before lamination. It can also be used for correcting the waviness of liners. "Waviness correction" and "wrinkle removal" are essential and important themes in the production process of sheet-like products. Toyo Machinery will respond to your needs with over 70 years of experience. *For more details, please refer to the PDF materials or feel free to contact us.

• Other measurement, recording and measuring instruments
• Other process controls

The "RG-200 (300)" performs correction of tire cords and conveyor belts' waviness. "Waviness correction" and "wrinkle removal" are essential and important themes in the production process of sheet-like products. Toyo Machinery conducts the opening of tire cords, width control, waviness correction, and waviness correction of rubber sheets and liners, which are necessary in the tire processing stage. With over 70 years of experience, we respond to your needs. *For more details, please refer to the PDF materials or feel free to contact us.

• Other measurement, recording and measuring instruments
• Other process controls

This catalog features the "Control Systems for Tenter" handled by Toyo Machinery. It includes a lineup of products such as the "Selvage Anchor," which allows for easy spindle replacement, as well as the "Selvage Keeper" and "DC Motor." The control of the tenter is an essential piece of equipment in textile dyeing and finishing. Our years of accumulated expertise are condensed within. [Contents] ■ Tenter Tracking System ■ DC Motor ■ Ball Screw ■ Selvage Anchor ■ Selvage Keeper *For more details, please refer to the PDF document or feel free to contact us.

• Other measurement, recording and measuring instruments
• Other process controls

The "DTS-100/200" is an automatic twist correction system that enables stable twist correction by simultaneously detecting the direction of twist and the width of the rope-like fabric. When the web twisted in a rope shape has a right twist, the twist detection roll moves to the left. At this time, the movement direction is detected by internal sensors at both ends, and the twist correction device "DTU-10" uses four pinch rolls arranged in a lattice pattern inside to pinch and rotate the web, correcting the twist. In the scutcher line, the combination of the automatic twist correction system and the widening and waviness correction system contributes to increased productivity. 【Features】 ■ Simultaneous detection of the twist direction and width of the rope-like fabric ■ Enables stable twist correction ■ Contributes to line speed-up when combined with our centering device *For more details, please refer to the PDF materials or feel free to contact us.

• Other measurement, recording and measuring instruments
• Other process controls

This catalog features Marlo products that, due to their modular structure, can be flexibly applied to various uses, accommodating both standard requirements and individual special requests. We import and sell various automatic measurement and control systems from Marlo, Germany, which are essential for quality control, automatic control, and energy saving in the manufacturing processes of fabrics, non-woven fabrics, films, papers, and other sheet products. [Contents (excerpt)] ■ Fabric detection & fabric correction ■ Process control and process monitoring ■ Product inspection *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Other contract services

To ensure stable operation of the production equipment, we recommend regular inspections and maintenance.

• Weight related measuring instruments
• Temperature and humidity measuring instruments
• Other measurement, recording and measuring instruments

This is an introduction to sensors and models according to manufacturing methods such as spunbond method, needle punch method, and others.

• Weight related measuring instruments
• Temperature and humidity measuring instruments
• Temperature and Humidity Control

For the production of non-woven fabrics such as wet wipes, diaper materials, geotextiles, and medical non-woven fabrics, Mahlo can provide quality control systems tailored to specific applications and individual measurement and control requirements.

• Weight related measuring instruments
• Temperature and humidity measuring instruments
• Temperature and Humidity Control

We propose the measurement of weight and moisture content during production using the near-infrared sensor manufactured by Marlo in Germany. The 'IMF-R/IMF-T' can optically analyze energy in the near-infrared range, allowing for non-contact continuous measurement of moisture content and weight with a single sensor. By implementing this product, you can eliminate coating unevenness and reduce defects caused by insufficient drying. 【Benefits of Implementation】 ■ Elimination of coating unevenness ■ Reduction of defects due to insufficient drying ■ Reduction of material and energy costs due to overcoating and overdrying *For more details, please refer to the PDF document or feel free to contact us.

• Weight related measuring instruments
• Temperature and humidity measuring instruments
• Temperature and Humidity Control

This catalog features Marlo's traverse-type quality control system, which can be utilized in various industrial fields for the manufacturing and coating processing of web-like products. It introduces the modular structure system "QUALISCAN QMS-12," which measures, records, and controls important process parameters including unit area weight, coating weight, moisture, and film thickness across various processes, as well as the traverse frame "Webpro L-II" and the sensor "GRAVIMAT FMI/DFI." [Contents] ■ Traverse-type quality control system ■ Mechanics ■ Sensors ■ Options ■ Technical data ■ Reference photos *For more details, please refer to the PDF materials or feel free to contact us.

• Weight related measuring instruments
• Temperature and humidity measuring instruments
• Temperature and Humidity Control

This catalog features the modular drying process control systems manufactured by Marlo, suitable for fiber finishing processes. Included in the lineup are the "ECOPAC EMC-15," which optimizes quality assurance and energy consumption balance, the "THERMOSET OMT," which can measure web temperature with a single sensor, and the "PERMASET VMT," which measures web temperature profiles during tenter operation with up to 64 sensors. [Contents] ■ Drying process control systems ■ Basic systems ■ Screen displays ■ Sensors ■ Technical data *For more details, please refer to the PDF document or feel free to contact us.

• Other energy equipment
• Sensors

Capabilities of SMT-15: - Control of residual moisture - Adjustment of steam supply - Improvement of thermal efficiency - Maintenance of optimal dryness By installing the condensate temperature sensor and residual moisture sensor, as well as controlling the valves in each zone, it becomes easy to achieve improvements in the dryer!

• Other process controls