東洋機械 Product Lineup

This product is an electric cylinder that integrates a PM motor, ball screw, and limit switch. It is mainly installed on winding and unwinding machines to control the position of the web. We offer a variety of electric cylinders tailored to the weight and thrust of the cart. 【Features】 ■ Optional center return function can be added ■ Brushless and maintenance-free *For more details, please refer to the PDF document or feel free to contact us.

• AC Motor
• cylinder

Features - Adopts a DC brushless motor for maintenance-free operation - Usable in clean environments - A wide variety of sensor types - Ideal for position control of sheet product web guides, unwinding, rewinding, conveyors, and more

• Other processing machines

Compact guide limited to narrow web materials such as non-woven fabric, film, and paper ○ Features - Maintenance-free actuator that does not use carbon brushes, gearboxes, or belts - The guide frame has a simple structure that is resistant to dust environments and does not require lubrication - Sensors include infrared transmission type; for dust-heavy environments, an air jet is included, and ultrasonic sensors are provided for transparent films - Can be operated immediately by simply connecting the power cable - Easy operation with a touch panel featuring a simple screen layout - Additional options available for further productivity enhancement and quality control

• Other process controls

We are listing the waviness correction and wrinkle removal equipment handled by Toyo Machinery Co., Ltd. As a manufacturer of waviness correction devices and wrinkle removal equipment for sheet materials such as fabric, film, non-woven fabric, leather, rubber sheets, and paper, we contribute to improving the productivity of sheet product processing not only in Japan but also in 54 countries worldwide. We offer a suitable machine for various applications from our extensive lineup of waviness correction devices and expanders. [Content Summary (Excerpt)] ■ Actuators ■ Sensor-related ■ Width measurement and control systems ■ Position controllers ■ Expansion and wrinkle removal equipment *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• Sensors
• Other measurement, recording and measuring instruments

This product is a web guide device that corrects the misalignment of sheet-like products by having slats on the circumference rotate while moving parallel left and right. The slats mounted on the roll surface slide based on commands from a sensor. This sliding amount and tilt guide the web. We offer a lineup including the DC motor "WB-210" and the DC brushless motor "WB-70A." 【Features】 - Minimal slippage, guiding quickly and accurately - The sliding mechanism uses a high-performance DC motor and ball screw - Achieves high precision and long lifespan - A pulley can be attached if synchronized drive is required (optional) *For more details, please refer to the PDF materials or feel free to contact us.

• DC Motor
• Sensors

The "WEX Series" is a type of web guide equipped with a widening function that smooths wrinkles, allowing for simultaneous correction of wandering and wrinkle removal. The correction operation has both responsiveness and durability, enabling quick and accurate guidance. It can be combined with various edge detection or centering sensors. 【Features】 ■ A unique guide that corrects wandering while widening at corners ■ Does not nip the web, preventing distortion of the web's structure ■ Space-saving due to corner mounting ■ Compatible with various sensors ■ Easy to install and maintain *For more details, please refer to the PDF document or feel free to contact us.

• Sensors

● By enhancing the body rigidity and equipping it with an ultrasonic sensor that has a response speed of 3 msec, it is possible to quickly correct the web undulation that occurs at a line speed of 600 m/min. ● Equipped with a 4.3-inch touch panel monitor. ● By positioning the pivot not at the center of the roll but at the end, the burden on the web is reduced, allowing for precise undulation correction (＊Fig. 1). ● Supports a variety of path lines.

• Sensors
• Other FA equipment
• others

This product performs skew correction through the inclined movement of the guide roll. There are two types: end pivot type and center pivot type, and the driving source can be selected from two options, electric and air, depending on the usage location. Additionally, it can be used not only for webs such as films, paper, non-woven fabrics, and cloth, but also for skew correction of endless belts used for transportation. 【Lineup】 ■Model RG-200 ■Model RG-PN3 ■Model RK-200 ■Model RG-PN6 ■Model BGL-1 ■Model FG-200 *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

This product is an electric cylinder that integrates a DC motor, ball screw, and limit switch. It is mainly installed on winding and unwinding machines to control the position of the web. We offer a variety of electric cylinders tailored to the weight and thrust of the cart. 【Features】 ■ It is also possible to add a center return function as an option. ■ EC-70/EC-75 - The motor and ball screw are further miniaturized and integrated for easy installation. - You can choose between a DC brushless motor (EC-70) or a DC motor (EC-75). *For more details, please refer to the PDF materials or feel free to contact us.

• DC Motor
• cylinder

The TK ratio sensor is available in various types such as filler type, photoelectric type, and ultrasonic type, depending on the type of web and the condition of the edge. By combining with TK actuators and control panels, it provides accurate and stable guiding functions. Toyo Machinery Trading Co., Ltd. sells various types of waviness correction devices, wrinkle removal equipment, and automatic measurement control systems. Please feel free to consult us if you have any concerns. 【Lineup】 ■Model PFD-40 ■Model RFD-70B ■Model RPD-70B ■Model PTD-70B ■Model USS-30 ■Model ESD-40 *For more details, please refer to the PDF materials or feel free to contact us.

• Sensors

The "TK On-Off Edge Sensor" is a product that controls the web position by repeatedly turning an actuator on and off. A dead zone is established within a certain range, and when the web edge is within that dead zone, the sensor signal is off; when it exceeds that range, the sensor signal turns on. We offer a simple touch sensor with a feeler rubber, the "FB-8E," and a photoelectric transmission sensor with a built-in amplifier, the "PS-30." 【Features】 ■ Controls web position ■ Available in two types: feeler rubber type and photoelectric transmission type *For more details, please refer to the PDF document or feel free to contact us.

• Sensors
• Actuator

The "TK Centering Sensor" detects the center position of the web. There is no need to move the sensor due to changes in web width; it can be used while remaining fixed, and an offset to change the sensor position arbitrarily is also possible. The sensor comes in both separate and integrated types, with various sizes available to match the web width. 【Product Lineup】 ■ Separate Type SPLINT TYPE Model: PCDD-S50 ■ Integrated Type COMPACT TYPE Model: PCDD-65 ■ Model: PCDA-80A(MF) *For more details, please refer to the PDF document or feel free to contact us.

• Sensors
• Other machine elements

It adopts a simple and highly reliable 3-position, 4-direction valve system that switches the direction of airflow based on the movement of the feeler lever.

• Sensors

This product is a cross guide that corrects wandering by nipping the web at both ends with rollers and repeatedly opening and closing them. There are air-operated and electric types available, tailored to various conditions such as usage environment and location. In addition to the standard lever-type detection, photoelectric sensors can also be installed, and there is a type that allows the rollers to open and close at 30°. 【Electric Type S2-DC Features】 ■ Uses a DC magnet type ■ Usable for vertical, horizontal, and diagonal travel ■ Operating roller: φ72×217mm SUS 304 ■ Fixed roller: φ65×210mm NBR ■ Weight: 24kg/set *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

The "Pinch Expander PEX-12" is a wrinkle removal device that is easy to handle and maintain due to its extremely simple principle and structure. By pinching only both ends of the web and angling the rollers in the direction of travel, a force is generated that expands the web outward. Additionally, thanks to the automatic centering mechanism, it maintains an even nip force. 【Features】 ■ Easy to handle and maintain due to its simple principle and structure ■ Maintains an even nip force ■ Equipped with a lever to facilitate the opening and closing operation of movable rollers ■ Roller lengths can be manufactured in standard 100mm, as well as 50mm, 150mm, and 200mm ■ Rubber materials other than urethane rubber can also be produced *For more details, please refer to the PDF document or feel free to contact us.

• cylinder
• roller
• others

This catalog introduces the widening and wrinkle-removing equipment from Toyo Machinery Trading Co., Ltd. The "TK Expander Roll" features eight slide bars (or slat rubber) arranged around the circumference of the roll, which rotate and move horizontally outward due to the tilt of the built-in skew unit. Additionally, we offer products such as the "EXR-10" and "EXR-20," which have center-split aluminum slide bars that move horizontally to the left and right. [Contents] ■ TK Expander Roll ■ Pinch Expander ■ Curved Expander Roll ■ SF Roll ■ Scroll *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

This product can measure sheet width using a photoelectric transmission sensor or a CCD camera sensor. When combined with our drive unit, it enables high-precision waviness correction. The photoelectric transmission sensor is easy to install, and we have provided a compact LED light source for the CCD camera sensor. Various software and peripherals can be combined for different applications. 【Lineup】 ■Model: PCWD-75 ■Model: DCU-70 ■Model: LIU-50 ■Model: CCS-20B(50B) ■Model: DCU-60 ■Model: TLB *For more details, please refer to the PDF document or feel free to contact us.

• Other measurement, recording and measuring instruments
• Sensors

The "EXP-100" is a device for controlling the width of tire cords in the calendaring line. It detects the width of the cord using a camera sensor or a photoelectric width sensor, and controls it to a specified width by changing the angle of the curved expander roll. Our company performs the necessary operations in the tire processing process, including opening the tire cord, width control, correcting waviness, and correcting waviness in rubber sheets and liners. [Features] ■ Detects the width of the cord using a camera sensor or a photoelectric width sensor ■ Controls to a specified width by changing the angle of the curved expander roll *For more details, please refer to the PDF materials or feel free to contact us.

• Other measurement, recording and measuring instruments
• Other process controls

This catalog features the "Control Systems for Tenter" handled by Toyo Machinery. It includes a lineup of products such as the "Selvage Anchor," which allows for easy spindle replacement, as well as the "Selvage Keeper" and "DC Motor." The control of the tenter is an essential piece of equipment in textile dyeing and finishing. Our years of accumulated expertise are condensed within. [Contents] ■ Tenter Tracking System ■ DC Motor ■ Ball Screw ■ Selvage Anchor ■ Selvage Keeper *For more details, please refer to the PDF document or feel free to contact us.

• Other measurement, recording and measuring instruments
• Other process controls

The "DTS-100/200" is an automatic twist correction system that enables stable twist correction by simultaneously detecting the direction of twist and the width of the rope-like fabric. When the web twisted in a rope shape has a right twist, the twist detection roll moves to the left. At this time, the movement direction is detected by internal sensors at both ends, and the twist correction device "DTU-10" uses four pinch rolls arranged in a lattice pattern inside to pinch and rotate the web, correcting the twist. In the scutcher line, the combination of the automatic twist correction system and the widening and waviness correction system contributes to increased productivity. 【Features】 ■ Simultaneous detection of the twist direction and width of the rope-like fabric ■ Enables stable twist correction ■ Contributes to line speed-up when combined with our centering device *For more details, please refer to the PDF materials or feel free to contact us.

• Other measurement, recording and measuring instruments
• Other process controls

This catalog features Marlo products that, due to their modular structure, can be flexibly applied to various uses, accommodating both standard requirements and individual special requests. We import and sell various automatic measurement and control systems from Marlo, Germany, which are essential for quality control, automatic control, and energy saving in the manufacturing processes of fabrics, non-woven fabrics, films, papers, and other sheet products. [Contents (excerpt)] ■ Fabric detection & fabric correction ■ Process control and process monitoring ■ Product inspection *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines
• Other contract services

This catalog features Marlo's traverse-type quality control system, which can be utilized in various industrial fields for the manufacturing and coating processing of web-like products. It introduces the modular structure system "QUALISCAN QMS-12," which measures, records, and controls important process parameters including unit area weight, coating weight, moisture, and film thickness across various processes, as well as the traverse frame "Webpro L-II" and the sensor "GRAVIMAT FMI/DFI." [Contents] ■ Traverse-type quality control system ■ Mechanics ■ Sensors ■ Options ■ Technical data ■ Reference photos *For more details, please refer to the PDF materials or feel free to contact us.

• Weight related measuring instruments
• Temperature and humidity measuring instruments
• Temperature and Humidity Control

This catalog features the modular drying process control systems manufactured by Marlo, suitable for fiber finishing processes. Included in the lineup are the "ECOPAC EMC-15," which optimizes quality assurance and energy consumption balance, the "THERMOSET OMT," which can measure web temperature with a single sensor, and the "PERMASET VMT," which measures web temperature profiles during tenter operation with up to 64 sensors. [Contents] ■ Drying process control systems ■ Basic systems ■ Screen displays ■ Sensors ■ Technical data *For more details, please refer to the PDF document or feel free to contact us.

• Other energy equipment
• Sensors

The Text Meter DMB-15 is a portable moisture meter that measures the moisture content in raw materials, semi-finished products, and finished products with a single touch.

• Other temperature and humidity measuring instruments

This catalog features Marlo's modular fabric alignment and process control systems that can be applied in various fiber processing processes. It includes the fabric alignment machine "ORTHOPAC FMC," which detects and automatically corrects fabric distortion, as well as the general-purpose standard alignment machine "ORTHOPAC RVMC," along with sensors and other products. 【Contents】 ■ Basic System ■ Mechanics ■ Process Control ■ Technical Data *For more details, please refer to the PDF document or feel free to contact us.

• Sensors
• Other electronic parts

Asymmetric distortions such as wavy distortions and S-shaped distortions are one of the major challenges in the textile manufacturing process. Distortion refers to the state where the vertical and horizontal threads, which should originally intersect at right angles, are deformed into shapes like parallelograms or trapezoids. To restore the vertical and horizontal threads to their original state, Orthomax RFMB utilizes a freely rotating inclined pinwheel to apply a specific tension in the direction of fabric expansion. This tension in the width direction pulls the horizontal threads. Not only general skew and bow distortions but also wavy and S-shaped distortions are corrected. Any distortions that could not be fully corrected are removed by the next roll correction machine.

• Other FA equipment
• Other process controls
• others