日本セラテック List of Products and Services

The "C-1000 type" is a carbonization device capable of carbonizing any organic material, regardless of its form (powder, granule, pellet). The smoke (pyrolysis gas) generated during carbonization can be effectively utilized as a heat source for dryers and other equipment, allowing for low-cost processing. Not only is its structure simple and easy to maintain and manage, but it also allows for continuous operation, such as 24-hour operation. 【Features】 ■ The smoke (pyrolysis gas) generated during carbonization can be effectively utilized as a heat source for dryers, enabling low-cost processing. ■ Carbonization is possible regardless of form, whether powder or pellet. ■ The structure is simple, making maintenance and management easy. ■ Continuous operation is possible (24-hour operation is also acceptable). ■ The carbonization temperature and processing time can be freely adjusted, allowing for uniform product quality. *For more details, please refer to the related links or feel free to contact us.

• Incinerators and incinerators
• Other garbage disposal

"The Nijiku" is a product that adopts a custom-made approach, providing customers with suitable crushing solutions at an ultra-low price. Thanks to the newly designed block assembly structure, maintenance tasks such as cutter replacement are simplified, reducing the downtime of the crusher due to maintenance. Additionally, all development, design, testing, and manufacturing are conducted in-house, leading to significant cost reductions through the accumulation of technology specialized in crusher manufacturing. [Features] ■ Cushion bolt function ■ Independent movement of each axis ■ Simplified maintenance ■ Equipped with a cleaning system *For more details, please refer to the related links or feel free to contact us.

• Other garbage disposal
• Crusher

"The Fig" is a single-axis crusher that combines high quality and high functionality, achieving an ultra-low price under our complete manufacturing. The rotor features a detachable holder, and the fixed blades can be used on both sides. The screen allows for adjustment of the size of the crushed material. Additionally, thanks to the accumulation of technology specialized in the manufacturing of crushers, we have successfully achieved significant cost reductions. We do not engage in advertising or sales activities, relying instead on word-of-mouth for sales. 【Features】 ■ Screen: The size of the crushed material can be adjusted with the screen ■ Rotor: Detachable holder design ■ Fixed blades: Usable on both sides ■ Rotating chips: Flat type and sharp type *For more details, please refer to the related links or feel free to contact us.

• Other garbage disposal
• Crusher

The DAS-14 is a single-axis high-speed crusher with a wide hopper diameter, capable of processing a large amount of material quickly. It produces minimal vibration and noise, creating an excellent working environment, and demonstrates outstanding performance with various products, including household items. Additionally, as a safety feature, limit switches are installed in the cleaning lid, hopper, and screen holder. Other safety options such as an emergency stop, key switch, and leakage breaker can also be included. 【Features】 ■ One-touch opening ■ Cleaning lid installation ■ Easy removal of the screen ■ Adjustable angle for the hopper tray ■ Limit switches included in the cleaning lid, hopper, and screen holder *For more details, please refer to the related links or feel free to contact us.

• Other garbage disposal
• Crusher

The "MACPRESS MAC108" is a compactly designed fully automatic horizontal compression packaging machine that is suitable for reducing the volume of various types of waste such as paper scraps, cardboard, and plastics. The machine structure is very robust, designed to handle difficult materials such as landfill waste and industrial waste, and it excels in the high-speed and continuous processing of bulky materials. Materials that are too large to fit into the compression chamber are cut by a unique serrated cutter and pushed into the compression chamber during the next cycle. 【Features】 ■ Compression processing of construction waste plastics (landfill plastics) ■ Binding with wire or plastic wire using a single baler *For more details, please refer to the related links or feel free to contact us.

• Garbage compression machine
• Binding/Packing Machine

The "BITSCHNAU CL-46" is a vertical compression packaging machine suitable for retailers and businesses that require high processing capacity for compressing cardboard, plastic, and other materials. In addition to accommodating a wide variety of compressible materials, it excels in safety and can be easily handled by women with small packages. By compressing and reducing volume, significant reductions in processing costs, transportation costs, and CO2 emissions can be expected. 【Features】 ■ Easy handling of small packages, even for women ■ Strapping can be crossed ■ Excellent safety features ■ Compatible with a wide variety of compressible materials *For more details, please refer to the related links or feel free to contact us.

• Binding/Packing Machine
• Garbage compression machine

The "GPR-200" is a rotary kiln incinerator that can completely combust high-moisture, sludge-like waste, significantly reducing the appropriate incineration processing costs within the company. By processing waste in a unique rotary kiln incinerator with a drum-shaped combustion chamber (which stirs and incinerates while rotating), the generation of dioxins is kept to an extremely low level. It comes standard with an automatic control system, making operation easy, and it can utilize incineration energy to produce hot water. 【Features】 ■ Excellent combustion efficiency and complete combustion of waste with unique rotary kiln incineration technology ■ Outstanding performance that meets environmental standards such as dioxin emission regulations ■ Easy operation with a standard automatic control system ■ Continuous feeding of waste and continuous discharge of incineration ash ■ Ability to utilize incineration energy to produce hot water ■ Exceptional durability due to a simple and robust structure *For more details, please refer to the related links or feel free to contact us.

• Incinerators and incinerators

The "Rocky Rotary Drying Incinerator" is a product that operates automatically from input to ash output, with smoke-free and odor-free operation being standard. The main body of the furnace is made of durable 4.0mm thick stainless steel 304, and the structure of the furnace is extremely simple, making repairs easy in the event of a malfunction. Additionally, it can be designed to accommodate water, sludge, and waste, and can operate continuously 24 hours a day, 365 days a year. 【Features】 ■ Smoke-free and odor-free operation is standard ■ Main body made of durable 4.0mm thick stainless steel 304 ■ Designed to accommodate water, sludge, and waste ■ Extremely simple structure for easy repairs in case of malfunction ■ Capable of continuous operation 24 hours a day, 365 days a year ■ Low fuel consumption due to unique combustion method *For more details, please refer to the related links or feel free to contact us.

• Incinerators and incinerators

The "CX Series" is a smokeless incinerator recognized by government offices for its outstanding high-temperature combustion. It can supply appropriately high-pressure combustion air, enabling smokeless and odorless complete combustion. Additionally, it features a horizontal design for easy operation, along with temperature display via a temperature controller, energy-saving, and cost-effective operation. 【Features】 ■ Outstanding high-temperature combustion ■ Appropriate high-pressure combustion air supply ■ Smokeless and odorless complete combustion ■ Sufficient residence time in the furnace ■ Easy operation with a horizontal design *For more details, please refer to the related links or feel free to contact us.

• Incinerators and incinerators

The "CX-45 type" is a smokeless incinerator that suppresses the generation of dioxins through high-temperature combustion and allows for the incineration of plastics without the need for notification. It comes equipped with a high-performance cyclone dust collector and an auxiliary combustion device for burning at temperatures above 800°C. Additionally, the structure prevents contact between the interior of the incinerator and the outside air, except at the air intake and the tip of the chimney, and it is equipped with a high-performance, high-pressure blower necessary for combustion. 【Features】 ■ No notification required ■ Suppresses dioxin generation through high-temperature combustion ■ Equipped with a high-performance cyclone dust collector ■ Capacity of 50 kg/hr or less, furnace floor area of 0.5 m² or less ■ Economy & Ecology *For more details, please refer to the related links or feel free to contact us.

• Incinerators and incinerators

The "F Series Phoenix" is an AP smokeless incinerator that has changed the image of incineration furnaces. It is equipped with a combustion assist device that operates at over 800°C, allowing for precise feeding in a state isolated from outside air. Additionally, it features a temperature display via a temperature controller, enabling energy-saving and cost-effective operation, and is equipped with a high-performance, high-pressure blower necessary for combustion. 【Features】 ■ No notification required type ■ An incinerator that has changed the image of incineration furnaces ■ Actively used in various fields across the country ■ Has overwhelming support *For more details, please refer to the related links or feel free to contact us.

• Incinerators and incinerators

We would like to introduce the "Sapphire Clamp Plate" handled by Nippon Ceratec Co., Ltd. This product is used in motor manufacturing to apply tension by sandwiching wires between two sapphire plates during the wire feeding process to maintain a consistent flow. To prevent scratches on the wire, one side of the sapphire plate and the corner R surface on the travel direction side are mirror-polished. 【Features】 ■ To prevent scratches on the wire, one side of the sapphire plate and the corner R surface on the travel direction side are mirror-polished. *For more details, please download the PDF or feel free to contact us.

• Other machine elements

We would like to introduce the "Winding Rubino Nozzle" and "Winding Carbide Nozzle" that we handle. The "Winding Rubino Nozzle" offers high precision on the finished surface and can reduce the friction resistance of the wire. The "Winding Carbide Nozzle" can also be manufactured in a non-standard shape that accommodates special coil winding. Additionally, when creating an oval shape at the tip, it is generally difficult to process the R shape, which can easily lead to pinholes, but this issue has been resolved through special polishing techniques. 【Features】 ■ Winding Rubino Nozzle - High precision on the finished surface, capable of reducing wire friction resistance ■ Winding Carbide Nozzle - Non-standard shapes that accommodate special coil winding can also be manufactured *For more details, please download the PDF or feel free to contact us.

• nozzle

We would like to introduce the wear test data for ceramics and self-fluxing alloy conducted by our company. In the 100% sliding wear test according to the Okoshi method, the conditions were a sliding distance of Lo=200m, a sliding speed of V=0.94m/s, and a final load of Po=8.50kg. The counterpart material was SKD11 (HRc60). The samples included ceramics, self-fluxing alloys, and hard chrome plating. The wear amounts can be viewed by downloading the PDF document. [Samples] ■ R-A (Localid/White Alumina) ■ R-C (Localid/Chromium Oxide) ■ R-ZS (Localid/Zirconia) ■ Chromium Oxide (Plasma) ■ White Alumina (Plasma) ■ Alumina-Titania (60:40) Plasma ■ Hard Chrome Plating ■ Meteco 16C *For more details, please refer to the PDF document or feel free to contact us.

• Ceramics
• others

We would like to introduce the features of NCT manufactured ceramic thermal spraying that we conduct. The lifespan is significantly improved through low-arc thermal spraying, offering excellent cost performance. Ceramic thermal spraying can also be applied to fabric-reinforced bake (limited to plasma spraying). The base materials can accommodate various types, and we can propose thermal spray materials such as ceramic materials and metal materials according to the application. 【Features】 ■ High durability: Lifespan is significantly improved through low-arc thermal spraying ■ Excellent cost performance ■ Smoothness of the sprayed surface ■ Ceramic thermal spraying can also be applied to fabric-reinforced bake (limited to plasma spraying) *For more details, please refer to the PDF document or feel free to contact us.

• Ceramics
• Processing Contract

At Japan Ceratech, we offer the "Ceramic Tape for Bow Plates without Grooves" in our guide series for twisting machines. By using ceramic tape, worn parts can be replaced without removing the bow plate from the machine, resulting in less hassle and lower costs. Additionally, we can provide samples of this product. Please feel free to contact us. 【Features】 ■ Uses ceramic tape ■ Worn ceramics can be replaced without removing the bow plate from the machine ■ Less hassle and lower costs for replacement *For more details, please refer to the PDF document or feel free to contact us.

• Ceramics
• Fine Ceramics
• others

At Nippon Ceratech, we handle the "Guide Series for Twisting Machines." We offer a lineup that includes the "Bow Plate Buncher Guide," which can also be used as a buncher guide made by Nihof, as well as "Eyelet Nozzles." Additionally, we can provide samples of these products. Please feel free to contact us. 【Features】 ■ While ultra-hard guides are typically used for bow plates and eye plates, silicon carbide ceramics (SiC) are lighter than ultra-hard materials. ■ This reduces the burden on the machine and offers excellent wear resistance. *For more details, please refer to the PDF materials or feel free to contact us.

• Ceramics
• Fine Ceramics
• others

At Nihon Ceratec, we handle the "Winding Nozzle Series." The Rubino nozzle has high precision on the finished surface and can reduce wire friction resistance. Generally, the tip is shaped elliptically, making it difficult to process with R machining and prone to pinholes; however, this issue has been resolved through our final special polishing technology. Additionally, we can provide samples of this product. Please feel free to contact us. 【Features】 ■ The Rubino nozzle has high precision on the finished surface ■ It can reduce wire friction resistance ■ Various custom shapes can be manufactured ■ The carbide nozzle can also be produced in irregular shapes to accommodate recent special coil winding *For more details, please refer to the PDF document or feel free to contact us.

• Ceramics
• Fine Ceramics
• nozzle

At Nihon Ceratech, we handle the "Bow Plate Series for Wire Twisting Machines." In addition to excellent wear resistance and slip properties, these plates can be used with various domestic and international manufacturers' benders, including those made by Nihof and Kinrei. We also offer samples of this product. Please feel free to contact us. 【Features】 ■ Cost reduction by using exchange plates (back plates) for bow plates ■ Special treatment of SK5 material ■ Excellent wear resistance and slip properties ■ Outstanding durability ■ Usable with benders made by Nihof, Kinrei, and other domestic and international manufacturers *For more details, please refer to the PDF document or feel free to contact us.

• Ceramics
• Fine Ceramics
• others

Ceramic thermal spraying can be broadly divided into two types: plasma spraying (powder type spraying) and rod spraying (rod type spraying). Our ceramic thermal spraying (ceramic coating) offers dense and hard coatings with excellent durability at a low price, utilizing rod spraying. Additionally, we can provide samples of our products. Please feel free to contact us. 【Features of NCT's Ceramic Thermal Spraying】 ■ High durability ■ Significantly improved lifespan due to standard specifications of rod spraying ■ Excellent cost performance ■ Smoothness of the sprayed surface ■ Ceramic thermal spraying can also be applied to fabric-reinforced bake (limited to plasma spraying) *For more details, please refer to the PDF document or feel free to contact us.

• Ceramics
• Fine Ceramics
• others

Nihon Ceratech Co., Ltd. conducts custom manufacturing from research and development of fine ceramics materials and components. In our "Ceramic Surface Treatment Service," we can polish ceramic products using unique technologies according to our customers' requests. Please feel free to contact us if you have any inquiries. 【Overview of Surface Polishing】 ■ DP (Diamond Polishing Treatment) ・Surface Roughness: Ra: 0.5s to 0.8s ■ LF (Low Friction Treatment) ・The friction coefficient is low, but the wire tension is correspondingly low ■ Standard polishing and diamond polishing treatments can be applied to ceramics just like other materials *For more details, please refer to the PDF materials or feel free to contact us.

• Ceramics
• Fine Ceramics
• Surface treatment contract service

This catalog is the product catalog of Japan Ceratec Co., Ltd., which custom-manufactures fine ceramics materials and components from research and development. It features a variety of products including ceramic bearing rollers, eyelet guides, and torqueless rollers. [Contents] ■CERAMIC BEARING ROLLERS ■ROLLER GUIDES ■EYELET GUIDES ■SLIT GUIDES ■HOOK GUIDES, etc. *For more details, please download the PDF or feel free to contact us.

• Ceramics
• Fine Ceramics