日本セラテック Product Lineup

In the printing industry, high-speed and high-precision printing is required, and wear or damage to the passline rollers can lead to a decline in quality and productivity. In particular, under conditions of wear from ink and paper dust, as well as high loads, the durability of the rollers is crucial. Our ceramic thermal spray passline rollers achieve high durability through localized thermal spraying, contributing to the stable operation of printing machines. 【Usage Scenarios】 - High-speed printing machines - Environments with severe wear from ink and paper dust - Printing processes under high load 【Benefits of Implementation】 - Extended lifespan of passline rollers - Stabilization of print quality - Reduction in maintenance costs

• Ceramics
• Fine Ceramics
• others

In the medical field, there are many situations where biocompatibility is required, making the selection of materials crucial. Particularly for products that may come into direct contact with the human body, such as implants and medical devices, the safety and durability of materials are essential. Inappropriate materials can increase the risk of allergic reactions and infections. Our ceramic thermal spray pass line rollers provide a ceramic coating with excellent biocompatibility, supporting safety in medical applications. 【Usage Scenarios】 - Implants - Medical devices - Surgical instruments 【Benefits of Implementation】 - Improved biocompatibility - Enhanced durability - Increased product safety

• Ceramics
• Fine Ceramics
• others

In the textile industry, a uniform manufacturing process that affects product quality is essential. In particular, the surface condition of rollers significantly impacts the finish of the fabric during transportation and processing. Wear on the roller surface and the adhesion of foreign substances can lead to a decline in product quality and a decrease in yield. Our ceramic thermal spray passline rollers support consistent quality in textile products due to their high durability and smoothness. 【Usage Scenarios】 - Fabric transportation - Coating processing - Drying process 【Benefits of Implementation】 - Improved product quality - Enhanced yield - Reduced maintenance costs

• Ceramics
• Fine Ceramics
• others

In the glass industry, the transport of glass sheets on the manufacturing line is significantly influenced by sliding properties. Particularly in high-speed transport or high-temperature environments, increased friction resistance of rollers raises the risk of scratching or breaking glass sheets. Additionally, roller wear can lead to line stoppages and increased maintenance frequency, potentially decreasing production efficiency. Our ceramic thermal spray pass line rollers achieve high durability and low friction resistance through localized thermal spraying, supporting the smooth transport of glass sheets. 【Usage Scenarios】 - Transport rollers in glass manufacturing lines - Transport of glass sheets in high-temperature environments - High-speed transport lines 【Benefits of Implementation】 - Prevention of glass sheet scratching - Improved transport efficiency - Reduction in maintenance costs

• Ceramics
• Fine Ceramics
• others

In the semiconductor manufacturing industry, it is essential to prevent fine scratches and foreign matter from adhering during the transport of wafers and substrates while maintaining high precision. In particular, wear of the pass line rollers and contamination by foreign matter can lead to a decline in product quality and a deterioration in yield. Our ceramic thermal spray pass line rollers achieve both high durability and smoothness, contributing to solving the challenges in the transport process of semiconductor manufacturing. 【Usage Scenarios】 - Wafer transport - Substrate transport - Transport within clean rooms 【Benefits of Implementation】 - Improvement in product quality - Enhancement of yield - Reduction in maintenance costs

• Ceramics
• Fine Ceramics
• others

In the paper industry, measures against corrosive environments in the papermaking process are crucial. Corrosion caused by chemicals and steam accelerates the deterioration of the passline rollers, leading to a decline in paper quality and production efficiency. Our ceramic thermal spray passline rollers enhance corrosion resistance through localized thermal spraying, extending product lifespan. 【Usage Scenarios】 - Papermaking process - Processes using chemicals - High-temperature and high-humidity environments 【Benefits of Implementation】 - Increased lifespan of passline rollers - Stabilization of paper quality - Improved production efficiency

• Ceramics
• Fine Ceramics
• others

In the automotive industry, there is a demand for increased durability of parts to achieve longer lifespans. Particularly for components used in harsh environments, materials that are resistant to wear and corrosion are essential. Ceramic thermal spray passline rollers address these challenges and contribute to the longevity of parts. 【Application Scenarios】 - Engine components - Transmission components - Brake components 【Benefits of Implementation】 - Improved durability of parts - Reduced maintenance frequency - Cost savings

• Ceramics
• Fine Ceramics
• others

In the steel industry, the wear of passline rollers can lead to decreased production efficiency and deterioration of product quality. Especially in high-temperature environments or under high load conditions, early wear of the rollers becomes a problem. Our ceramic thermal-sprayed passline rollers achieve high durability through localized thermal spray standard specifications, contributing to the longevity of passline rollers in the steel industry. 【Usage Scenarios】 - Transportation of steel materials - Use in high-temperature environments - Lines under high load 【Benefits of Implementation】 - Increased longevity of passline rollers - Reduction in maintenance costs - Improvement in production efficiency

• Ceramics
• Fine Ceramics
• others

In research institutions, the safe disposal of waste generated from experiments is essential. In particular, waste that may contain hazardous substances must be handled appropriately to minimize its impact on the environment. Improper disposal poses risks of contaminating the research environment and causing health hazards to nearby residents. Our "Phoenix" safely processes experimental waste with a combustion device operating at over 800°C and measures to address dioxins. 【Usage Scenarios】 - Research institutions - University laboratories - Chemical research facilities - Hazardous waste disposal 【Benefits of Implementation】 - Improved safety through dioxin measures - Environmental consideration through smoke-free and low-odor design - Reduction of outsourcing costs

• Incinerators and incinerators

In nursing facilities, proper handling of medical waste is required to reduce the risk of infectious diseases and minimize environmental impact. In particular, the safe incineration of used medical instruments and infectious waste is crucial for protecting the health and safety of facility users. Improper waste disposal can lead to the spread of infections and environmental pollution. Our "Phoenix" safely processes medical waste with a combustion device operating at over 800°C and measures against dioxins, enhancing the safety of facility operations. 【Usage Scenarios】 - Incineration of medical waste (used medical instruments, gauze, bandages, etc.) in nursing facilities - Safe disposal of waste with a high risk of infectious diseases - Odor control for nearby areas 【Benefits of Implementation】 - Reduction of external outsourcing costs for medical waste - Improvement of the hygiene environment within the facility - Decrease in complaints from neighboring residents

• Incinerators and incinerators

In theme parks, proper waste disposal is required to ensure the safety of visitors and maintain a comfortable environment. It is particularly important to efficiently and environmentally responsibly handle various types of waste, such as food scraps and combustible waste. Improper waste disposal can lead to unpleasant odors, pest infestations, and impacts on the surrounding environment. Our "Phoenix" system safely processes waste through secondary combustion with a combustion aid device operating at over 800°C, preventing incomplete combustion and featuring a structure that addresses dioxin concerns. 【Usage Scenarios】 - Waste disposal of food scraps, paper waste, wood, packaging materials, etc. - Disposal of waste generated during park cleaning - Waste disposal after events 【Benefits of Implementation】 - Maintenance of safety and a comfortable environment for visitors through safe waste disposal - Reduction of outsourcing costs - Consideration for the environment

• Incinerators and incinerators

In the fishing industry, proper handling of seafood waste is crucial for both hygiene management and environmental conservation. In particular, the occurrence of foul odors and pests can lead to health hazards for fishery workers and negatively impact the surrounding environment. Improper disposal can also lead to violations of legal regulations. Our "Hinotori," a smokeless incinerator for commercial use that does not require notification and is equipped with dioxin countermeasures, prevents incomplete combustion through secondary combustion using a combustion aid device at temperatures above 800°C. Its dioxin countermeasure structure allows for the safe disposal of seafood waste. With its smokeless and low-odor design, it also takes into consideration the surrounding environment. 【Usage Scenarios】 - Fishing ports - Fish processing plants - Aquaculture farms - Fish markets 【Benefits of Implementation】 - Safe disposal of seafood waste - Suppression of foul odors and pest occurrence - Consideration for the surrounding environment - Reduction of outsourcing costs

• Incinerators and incinerators

In the livestock industry, the proper disposal of livestock carcasses is important from both hygiene management and environmental conservation perspectives. In particular, rapid and safe disposal methods are required to mitigate the risk of infectious diseases and prevent the occurrence of unpleasant odors and pests. Improper disposal can lead to negative impacts on the surrounding environment and potential legal issues. Our "Phoenix" safely processes livestock carcasses through secondary combustion with a combustion aid device operating at over 800°C and measures against dioxins. Its smokeless and low-odor design also takes the surrounding environment into consideration. 【Usage Scenarios】 - Disposal of livestock carcasses on livestock farms - Waste disposal at meat processing plants - Disposal of medical waste at veterinary hospitals 【Benefits of Implementation】 - Reduction of infectious disease risks - Resolution of odor and pest issues - Reduction of outsourcing costs

• Incinerators and incinerators

In the hotel industry, proper disposal of large amounts of organic waste is required. In particular, the odors from food waste and the occurrence of pests can lead to a decrease in customer satisfaction. Additionally, the costs associated with waste disposal are a significant burden. The dioxin-treated commercial smokeless incinerator "Hinotori" safely and efficiently processes organic waste, addressing these challenges. 【Usage Scenarios】 - Hotels, inns - Kitchens, restaurants - Organic waste, food waste 【Benefits of Implementation】 - Reduction of organic waste - Suppression of odors and pests - Reduction of waste disposal costs - Decrease in environmental impact

• Incinerators and incinerators

In the hospital industry, the proper disposal of infectious waste is extremely important for reducing the risk of hospital-acquired infections and ensuring the safety of patients and healthcare workers. In particular, medical waste comes in many types, and if not disposed of properly, it can lead to environmental pollution and health hazards. Our "Phoenix" safely processes infectious waste through secondary combustion using a combustion device operating at over 800°C and a structure designed to mitigate dioxins. Its smoke-free and low-odor design also takes the surrounding environment into consideration. 【Usage Scenarios】 - Hospitals - Clinics - Nursing facilities - Research institutions 【Benefits of Implementation】 - Safe disposal of infectious waste - Reduction of outsourcing costs - Decrease in environmental impact

• Incinerators and incinerators

In food factories, proper handling of residues generated during the manufacturing process is required. In particular, food residues are prone to decay and can become sources of foul odors and pests. Additionally, improper disposal carries the risk of environmental pollution. Our "Phoenix" safely processes food residues through secondary combustion using a combustion device at over 800°C. It is equipped with dioxin countermeasures, ensuring full consideration for the surrounding environment. The smoke-free and low-odor design minimizes the impact on nearby areas. It also contributes to reducing external outsourcing costs and management expenses. 【Usage Scenarios】 - Processing of food residues (vegetable scraps, cooking waste, packaging materials, etc.) - Waste disposal on factory premises - Reduction of waste disposal costs 【Benefits of Implementation】 - Reduction of environmental impact through dioxin countermeasures - Consideration for the surrounding environment through smoke-free and low-odor design - Reduction of waste disposal costs - Ease of implementation by choosing models that do not require notification

• Incinerators and incinerators

The "DAS-48 to DAS-72 models" are shredders designed to accommodate the shape and size of the materials (plastic, rubber, film) and products being crushed. The flange hole processing allows for the discharge of foreign objects that may enter the main body through the hole. Additionally, the leakage breaker measures the rotation speed, and if it increases, it indicates that the motor is under load. 【Product Lineup】 ■DAS-48 ■DAS-54 *For more details, please download the PDF or feel free to contact us.

• Crusher

The "DAS Compact Series" is a suitable crusher for small products, including runners and burrs after size reduction. We offer types tailored to the shape and size of the materials (plastic, rubber, film) and products to be crushed. Please feel free to contact us when you need assistance. 【Product Lineup】 ■DAS-14 ■DAS-20 ■DAS-28 ■DAS-36 *For more details, please download the PDF or feel free to contact us.

• Crusher

The "RCR" is a new type of crushing machine specifically designed for rubble, combining crushing and screening functions in one unit. A rotor equipped with specially shaped crushing blades rotates and performs rotary crushing between itself and a specially shaped liner. Please feel free to contact us when you need assistance. 【Features】 ■ Low-speed rotation results in less vibration, noise, and dust ■ Only materials that pass through the grading are discharged, enhancing screening effectiveness ■ By changing the mesh size of the grading, desired particle size can be achieved ■ Contributes to space-saving installation in plants by serving as a combined feed hopper ■ Significant improvement in particle shape due to inter-particle compression crushing ■ Reversible operation of the rotor extends the lifespan of consumables *For more details, please download the PDF or feel free to contact us.

• Crusher

The "NPS Hammer Shredder" is a high-speed crushing machine that allows for the selection of two types of hammers depending on the material being processed. The free hammer is suitable for wood, straw, fertilizers, animal feed, synthetic resins, chemicals, and more. On the other hand, the fixed hammer is suitable for coal, gypsum, soybeans, shells, sewing materials, bread, tatami mats, sawdust, plastics, and more. 【Features】 ■ Impact crushing + shearing + screening effects ■ The size of the discharge can be adjusted by changing the screen ■ Two types of hammers can be selected depending on the material being processed *For more details, please download the PDF or feel free to contact us.

• Crusher

The "Breakers Series" is a commercial shredder designed to ship materials in a form suitable for recycling. The compact single-shaft crusher integrates the equipment of large machines and features increased crushing power with hydraulic pressure. The versatile standard dual-shaft crusher accommodates a wide range of applications with various types of cutters and high torque. With a smart body and the ability to use a 100V outlet, it can be used in any location, and it operates safely with just the closing of the lid. It is effective in various settings such as facilities for PET bottles, offices for CDs, DVDs, cartridges, and in schools, hospitals, parks, and more. 【Features】 ■ Custom-made design providing optimal crushing ■ Responds to the needs for recycled raw materials ■ Confidential shredding of documents and files, as well as the ability to input PET bottles and plastic containers whole ■ High-power design that does not select materials, including plastics, ABS resin, polycarbonate, etc. ■ Usable in any location with a smart body and 100V outlet *For more details, please download the PDF or feel free to contact us.

• Crusher

The "C-1000 type" is a carbonization device capable of carbonizing any organic material, regardless of its form (powder, granule, pellet). The smoke (pyrolysis gas) generated during carbonization can be effectively utilized as a heat source for dryers and other equipment, allowing for low-cost processing. Not only is its structure simple and easy to maintain and manage, but it also allows for continuous operation, such as 24-hour operation. 【Features】 ■ The smoke (pyrolysis gas) generated during carbonization can be effectively utilized as a heat source for dryers, enabling low-cost processing. ■ Carbonization is possible regardless of form, whether powder or pellet. ■ The structure is simple, making maintenance and management easy. ■ Continuous operation is possible (24-hour operation is also acceptable). ■ The carbonization temperature and processing time can be freely adjusted, allowing for uniform product quality. *For more details, please refer to the related links or feel free to contact us.

• Incinerators and incinerators
• Other garbage disposal

"The Nijiku" is a product that adopts a custom-made approach, providing customers with suitable crushing solutions at an ultra-low price. Thanks to the newly designed block assembly structure, maintenance tasks such as cutter replacement are simplified, reducing the downtime of the crusher due to maintenance. Additionally, all development, design, testing, and manufacturing are conducted in-house, leading to significant cost reductions through the accumulation of technology specialized in crusher manufacturing. [Features] ■ Cushion bolt function ■ Independent movement of each axis ■ Simplified maintenance ■ Equipped with a cleaning system *For more details, please refer to the related links or feel free to contact us.

• Other garbage disposal
• Crusher

"The Fig" is a single-axis crusher that combines high quality and high functionality, achieving an ultra-low price under our complete manufacturing. The rotor features a detachable holder, and the fixed blades can be used on both sides. The screen allows for adjustment of the size of the crushed material. Additionally, thanks to the accumulation of technology specialized in the manufacturing of crushers, we have successfully achieved significant cost reductions. We do not engage in advertising or sales activities, relying instead on word-of-mouth for sales. 【Features】 ■ Screen: The size of the crushed material can be adjusted with the screen ■ Rotor: Detachable holder design ■ Fixed blades: Usable on both sides ■ Rotating chips: Flat type and sharp type *For more details, please refer to the related links or feel free to contact us.

• Other garbage disposal
• Crusher

The DAS-14 is a single-axis high-speed crusher with a wide hopper diameter, capable of processing a large amount of material quickly. It produces minimal vibration and noise, creating an excellent working environment, and demonstrates outstanding performance with various products, including household items. Additionally, as a safety feature, limit switches are installed in the cleaning lid, hopper, and screen holder. Other safety options such as an emergency stop, key switch, and leakage breaker can also be included. 【Features】 ■ One-touch opening ■ Cleaning lid installation ■ Easy removal of the screen ■ Adjustable angle for the hopper tray ■ Limit switches included in the cleaning lid, hopper, and screen holder *For more details, please refer to the related links or feel free to contact us.

• Other garbage disposal
• Crusher

The "MACPRESS MAC108" is a compactly designed fully automatic horizontal compression packaging machine that is suitable for reducing the volume of various types of waste such as paper scraps, cardboard, and plastics. The machine structure is very robust, designed to handle difficult materials such as landfill waste and industrial waste, and it excels in the high-speed and continuous processing of bulky materials. Materials that are too large to fit into the compression chamber are cut by a unique serrated cutter and pushed into the compression chamber during the next cycle. 【Features】 ■ Compression processing of construction waste plastics (landfill plastics) ■ Binding with wire or plastic wire using a single baler *For more details, please refer to the related links or feel free to contact us.

• Garbage compression machine
• Binding/Packing Machine

The "BITSCHNAU CL-46" is a vertical compression packaging machine suitable for retailers and businesses that require high processing capacity for compressing cardboard, plastic, and other materials. In addition to accommodating a wide variety of compressible materials, it excels in safety and can be easily handled by women with small packages. By compressing and reducing volume, significant reductions in processing costs, transportation costs, and CO2 emissions can be expected. 【Features】 ■ Easy handling of small packages, even for women ■ Strapping can be crossed ■ Excellent safety features ■ Compatible with a wide variety of compressible materials *For more details, please refer to the related links or feel free to contact us.

• Binding/Packing Machine
• Garbage compression machine

The "GPR-200" is a rotary kiln incinerator that can completely combust high-moisture, sludge-like waste, significantly reducing the appropriate incineration processing costs within the company. By processing waste in a unique rotary kiln incinerator with a drum-shaped combustion chamber (which stirs and incinerates while rotating), the generation of dioxins is kept to an extremely low level. It comes standard with an automatic control system, making operation easy, and it can utilize incineration energy to produce hot water. 【Features】 ■ Excellent combustion efficiency and complete combustion of waste with unique rotary kiln incineration technology ■ Outstanding performance that meets environmental standards such as dioxin emission regulations ■ Easy operation with a standard automatic control system ■ Continuous feeding of waste and continuous discharge of incineration ash ■ Ability to utilize incineration energy to produce hot water ■ Exceptional durability due to a simple and robust structure *For more details, please refer to the related links or feel free to contact us.

• Incinerators and incinerators

The "Rocky Rotary Drying Incinerator" is a product that operates automatically from input to ash output, with smoke-free and odor-free operation being standard. The main body of the furnace is made of durable 4.0mm thick stainless steel 304, and the structure of the furnace is extremely simple, making repairs easy in the event of a malfunction. Additionally, it can be designed to accommodate water, sludge, and waste, and can operate continuously 24 hours a day, 365 days a year. 【Features】 ■ Smoke-free and odor-free operation is standard ■ Main body made of durable 4.0mm thick stainless steel 304 ■ Designed to accommodate water, sludge, and waste ■ Extremely simple structure for easy repairs in case of malfunction ■ Capable of continuous operation 24 hours a day, 365 days a year ■ Low fuel consumption due to unique combustion method *For more details, please refer to the related links or feel free to contact us.

• Incinerators and incinerators

The "CX Series" is a smokeless incinerator recognized by government offices for its outstanding high-temperature combustion. It can supply appropriately high-pressure combustion air, enabling smokeless and odorless complete combustion. Additionally, it features a horizontal design for easy operation, along with temperature display via a temperature controller, energy-saving, and cost-effective operation. 【Features】 ■ Outstanding high-temperature combustion ■ Appropriate high-pressure combustion air supply ■ Smokeless and odorless complete combustion ■ Sufficient residence time in the furnace ■ Easy operation with a horizontal design *For more details, please refer to the related links or feel free to contact us.

• Incinerators and incinerators

The "CX-45 type" is a smokeless incinerator that suppresses the generation of dioxins through high-temperature combustion and allows for the incineration of plastics without the need for notification. It comes equipped with a high-performance cyclone dust collector and an auxiliary combustion device for burning at temperatures above 800°C. Additionally, the structure prevents contact between the interior of the incinerator and the outside air, except at the air intake and the tip of the chimney, and it is equipped with a high-performance, high-pressure blower necessary for combustion. 【Features】 ■ No notification required ■ Suppresses dioxin generation through high-temperature combustion ■ Equipped with a high-performance cyclone dust collector ■ Capacity of 50 kg/hr or less, furnace floor area of 0.5 m² or less ■ Economy & Ecology *For more details, please refer to the related links or feel free to contact us.

• Incinerators and incinerators

The "F Series Phoenix" is an AP smokeless incinerator that has changed the image of incineration furnaces. It is equipped with a combustion assist device that operates at over 800°C, allowing for precise feeding in a state isolated from outside air. Additionally, it features a temperature display via a temperature controller, enabling energy-saving and cost-effective operation, and is equipped with a high-performance, high-pressure blower necessary for combustion. 【Features】 ■ No notification required type ■ An incinerator that has changed the image of incineration furnaces ■ Actively used in various fields across the country ■ Has overwhelming support *For more details, please refer to the related links or feel free to contact us.

• Incinerators and incinerators

We would like to introduce the "Sapphire Clamp Plate" handled by Nippon Ceratec Co., Ltd. This product is used in motor manufacturing to apply tension by sandwiching wires between two sapphire plates during the wire feeding process to maintain a consistent flow. To prevent scratches on the wire, one side of the sapphire plate and the corner R surface on the travel direction side are mirror-polished. 【Features】 ■ To prevent scratches on the wire, one side of the sapphire plate and the corner R surface on the travel direction side are mirror-polished. *For more details, please download the PDF or feel free to contact us.

• Other machine elements

We would like to introduce the "Winding Rubino Nozzle" and "Winding Carbide Nozzle" that we handle. The "Winding Rubino Nozzle" offers high precision on the finished surface and can reduce the friction resistance of the wire. The "Winding Carbide Nozzle" can also be manufactured in a non-standard shape that accommodates special coil winding. Additionally, when creating an oval shape at the tip, it is generally difficult to process the R shape, which can easily lead to pinholes, but this issue has been resolved through special polishing techniques. 【Features】 ■ Winding Rubino Nozzle - High precision on the finished surface, capable of reducing wire friction resistance ■ Winding Carbide Nozzle - Non-standard shapes that accommodate special coil winding can also be manufactured *For more details, please download the PDF or feel free to contact us.

• nozzle

We would like to introduce the wear test data for ceramics and self-fluxing alloy conducted by our company. In the 100% sliding wear test according to the Okoshi method, the conditions were a sliding distance of Lo=200m, a sliding speed of V=0.94m/s, and a final load of Po=8.50kg. The counterpart material was SKD11 (HRc60). The samples included ceramics, self-fluxing alloys, and hard chrome plating. The wear amounts can be viewed by downloading the PDF document. [Samples] ■ R-A (Localid/White Alumina) ■ R-C (Localid/Chromium Oxide) ■ R-ZS (Localid/Zirconia) ■ Chromium Oxide (Plasma) ■ White Alumina (Plasma) ■ Alumina-Titania (60:40) Plasma ■ Hard Chrome Plating ■ Meteco 16C *For more details, please refer to the PDF document or feel free to contact us.

• Ceramics
• others

We would like to introduce the features of NCT manufactured ceramic thermal spraying that we conduct. The lifespan is significantly improved through low-arc thermal spraying, offering excellent cost performance. Ceramic thermal spraying can also be applied to fabric-reinforced bake (limited to plasma spraying). The base materials can accommodate various types, and we can propose thermal spray materials such as ceramic materials and metal materials according to the application. 【Features】 ■ High durability: Lifespan is significantly improved through low-arc thermal spraying ■ Excellent cost performance ■ Smoothness of the sprayed surface ■ Ceramic thermal spraying can also be applied to fabric-reinforced bake (limited to plasma spraying) *For more details, please refer to the PDF document or feel free to contact us.

• Ceramics
• Processing Contract

At Japan Ceratech, we offer the "Ceramic Tape for Bow Plates without Grooves" in our guide series for twisting machines. By using ceramic tape, worn parts can be replaced without removing the bow plate from the machine, resulting in less hassle and lower costs. Additionally, we can provide samples of this product. Please feel free to contact us. 【Features】 ■ Uses ceramic tape ■ Worn ceramics can be replaced without removing the bow plate from the machine ■ Less hassle and lower costs for replacement *For more details, please refer to the PDF document or feel free to contact us.

• Ceramics
• Fine Ceramics
• others

At Nippon Ceratech, we handle the "Guide Series for Twisting Machines." We offer a lineup that includes the "Bow Plate Buncher Guide," which can also be used as a buncher guide made by Nihof, as well as "Eyelet Nozzles." Additionally, we can provide samples of these products. Please feel free to contact us. 【Features】 ■ While ultra-hard guides are typically used for bow plates and eye plates, silicon carbide ceramics (SiC) are lighter than ultra-hard materials. ■ This reduces the burden on the machine and offers excellent wear resistance. *For more details, please refer to the PDF materials or feel free to contact us.

• Ceramics
• Fine Ceramics
• others

At Nihon Ceratec, we handle the "Winding Nozzle Series." The Rubino nozzle has high precision on the finished surface and can reduce wire friction resistance. Generally, the tip is shaped elliptically, making it difficult to process with R machining and prone to pinholes; however, this issue has been resolved through our final special polishing technology. Additionally, we can provide samples of this product. Please feel free to contact us. 【Features】 ■ The Rubino nozzle has high precision on the finished surface ■ It can reduce wire friction resistance ■ Various custom shapes can be manufactured ■ The carbide nozzle can also be produced in irregular shapes to accommodate recent special coil winding *For more details, please refer to the PDF document or feel free to contact us.

• Ceramics
• Fine Ceramics
• nozzle

At Nihon Ceratech, we handle the "Bow Plate Series for Wire Twisting Machines." In addition to excellent wear resistance and slip properties, these plates can be used with various domestic and international manufacturers' benders, including those made by Nihof and Kinrei. We also offer samples of this product. Please feel free to contact us. 【Features】 ■ Cost reduction by using exchange plates (back plates) for bow plates ■ Special treatment of SK5 material ■ Excellent wear resistance and slip properties ■ Outstanding durability ■ Usable with benders made by Nihof, Kinrei, and other domestic and international manufacturers *For more details, please refer to the PDF document or feel free to contact us.

• Ceramics
• Fine Ceramics
• others

Ceramic thermal spraying can be broadly divided into two types: plasma spraying (powder type spraying) and rod spraying (rod type spraying). Our ceramic thermal spraying (ceramic coating) offers dense and hard coatings with excellent durability at a low price, utilizing rod spraying. Additionally, we can provide samples of our products. Please feel free to contact us. 【Features of NCT's Ceramic Thermal Spraying】 ■ High durability ■ Significantly improved lifespan due to standard specifications of rod spraying ■ Excellent cost performance ■ Smoothness of the sprayed surface ■ Ceramic thermal spraying can also be applied to fabric-reinforced bake (limited to plasma spraying) *For more details, please refer to the PDF document or feel free to contact us.

• Ceramics
• Fine Ceramics
• others

Nihon Ceratech Co., Ltd. conducts custom manufacturing from research and development of fine ceramics materials and components. In our "Ceramic Surface Treatment Service," we can polish ceramic products using unique technologies according to our customers' requests. Please feel free to contact us if you have any inquiries. 【Overview of Surface Polishing】 ■ DP (Diamond Polishing Treatment) ・Surface Roughness: Ra: 0.5s to 0.8s ■ LF (Low Friction Treatment) ・The friction coefficient is low, but the wire tension is correspondingly low ■ Standard polishing and diamond polishing treatments can be applied to ceramics just like other materials *For more details, please refer to the PDF materials or feel free to contact us.

• Ceramics
• Fine Ceramics
• Surface treatment contract service

This catalog is the product catalog of Japan Ceratec Co., Ltd., which custom-manufactures fine ceramics materials and components from research and development. It features a variety of products including ceramic bearing rollers, eyelet guides, and torqueless rollers. [Contents] ■CERAMIC BEARING ROLLERS ■ROLLER GUIDES ■EYELET GUIDES ■SLIT GUIDES ■HOOK GUIDES, etc. *For more details, please download the PDF or feel free to contact us.

• Ceramics
• Fine Ceramics