日本セラテック Product Lineup

Ceramic thermal spraying can be broadly divided into two types: plasma spraying (powder type spraying) and rod spraying (rod type spraying). Our ceramic thermal spraying (ceramic coating) offers dense and hard coatings with excellent durability at a low price, utilizing rod spraying. Additionally, we can provide samples of our products. Please feel free to contact us. 【Features of NCT's Ceramic Thermal Spraying】 ■ High durability ■ Significantly improved lifespan due to standard specifications of rod spraying ■ Excellent cost performance ■ Smoothness of the sprayed surface ■ Ceramic thermal spraying can also be applied to fabric-reinforced bake (limited to plasma spraying) *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce the features of NCT manufactured ceramic thermal spraying that we conduct. The lifespan is significantly improved through low-arc thermal spraying, offering excellent cost performance. Ceramic thermal spraying can also be applied to fabric-reinforced bake (limited to plasma spraying). The base materials can accommodate various types, and we can propose thermal spray materials such as ceramic materials and metal materials according to the application. 【Features】 ■ High durability: Lifespan is significantly improved through low-arc thermal spraying ■ Excellent cost performance ■ Smoothness of the sprayed surface ■ Ceramic thermal spraying can also be applied to fabric-reinforced bake (limited to plasma spraying) *For more details, please refer to the PDF document or feel free to contact us.

In the steel industry, the wear of passline rollers can lead to decreased production efficiency and deterioration of product quality. Especially in high-temperature environments or under high load conditions, early wear of the rollers becomes a problem. Our ceramic thermal-sprayed passline rollers achieve high durability through localized thermal spray standard specifications, contributing to the longevity of passline rollers in the steel industry. 【Usage Scenarios】 - Transportation of steel materials - Use in high-temperature environments - Lines under high load 【Benefits of Implementation】 - Increased longevity of passline rollers - Reduction in maintenance costs - Improvement in production efficiency

In the automotive industry, there is a demand for increased durability of parts to achieve longer lifespans. Particularly for components used in harsh environments, materials that are resistant to wear and corrosion are essential. Ceramic thermal spray passline rollers address these challenges and contribute to the longevity of parts. 【Application Scenarios】 - Engine components - Transmission components - Brake components 【Benefits of Implementation】 - Improved durability of parts - Reduced maintenance frequency - Cost savings

In the paper industry, measures against corrosive environments in the papermaking process are crucial. Corrosion caused by chemicals and steam accelerates the deterioration of the passline rollers, leading to a decline in paper quality and production efficiency. Our ceramic thermal spray passline rollers enhance corrosion resistance through localized thermal spraying, extending product lifespan. 【Usage Scenarios】 - Papermaking process - Processes using chemicals - High-temperature and high-humidity environments 【Benefits of Implementation】 - Increased lifespan of passline rollers - Stabilization of paper quality - Improved production efficiency

In the semiconductor manufacturing industry, it is essential to prevent fine scratches and foreign matter from adhering during the transport of wafers and substrates while maintaining high precision. In particular, wear of the pass line rollers and contamination by foreign matter can lead to a decline in product quality and a deterioration in yield. Our ceramic thermal spray pass line rollers achieve both high durability and smoothness, contributing to solving the challenges in the transport process of semiconductor manufacturing. 【Usage Scenarios】 - Wafer transport - Substrate transport - Transport within clean rooms 【Benefits of Implementation】 - Improvement in product quality - Enhancement of yield - Reduction in maintenance costs

In the glass industry, the transport of glass sheets on the manufacturing line is significantly influenced by sliding properties. Particularly in high-speed transport or high-temperature environments, increased friction resistance of rollers raises the risk of scratching or breaking glass sheets. Additionally, roller wear can lead to line stoppages and increased maintenance frequency, potentially decreasing production efficiency. Our ceramic thermal spray pass line rollers achieve high durability and low friction resistance through localized thermal spraying, supporting the smooth transport of glass sheets. 【Usage Scenarios】 - Transport rollers in glass manufacturing lines - Transport of glass sheets in high-temperature environments - High-speed transport lines 【Benefits of Implementation】 - Prevention of glass sheet scratching - Improved transport efficiency - Reduction in maintenance costs

In the textile industry, a uniform manufacturing process that affects product quality is essential. In particular, the surface condition of rollers significantly impacts the finish of the fabric during transportation and processing. Wear on the roller surface and the adhesion of foreign substances can lead to a decline in product quality and a decrease in yield. Our ceramic thermal spray passline rollers support consistent quality in textile products due to their high durability and smoothness. 【Usage Scenarios】 - Fabric transportation - Coating processing - Drying process 【Benefits of Implementation】 - Improved product quality - Enhanced yield - Reduced maintenance costs

In the medical field, there are many situations where biocompatibility is required, making the selection of materials crucial. Particularly for products that may come into direct contact with the human body, such as implants and medical devices, the safety and durability of materials are essential. Inappropriate materials can increase the risk of allergic reactions and infections. Our ceramic thermal spray pass line rollers provide a ceramic coating with excellent biocompatibility, supporting safety in medical applications. 【Usage Scenarios】 - Implants - Medical devices - Surgical instruments 【Benefits of Implementation】 - Improved biocompatibility - Enhanced durability - Increased product safety

In the printing industry, high-speed and high-precision printing is required, and wear or damage to the passline rollers can lead to a decline in quality and productivity. In particular, under conditions of wear from ink and paper dust, as well as high loads, the durability of the rollers is crucial. Our ceramic thermal spray passline rollers achieve high durability through localized thermal spraying, contributing to the stable operation of printing machines. 【Usage Scenarios】 - High-speed printing machines - Environments with severe wear from ink and paper dust - Printing processes under high load 【Benefits of Implementation】 - Extended lifespan of passline rollers - Stabilization of print quality - Reduction in maintenance costs