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  3. サイトー電子 赤坂事業場
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サイトー電子 赤坂事業場

EstablishmentSeptember 18, 1972
number of employees188
addressGifu/Ogaki-shi/831 Akasaka Town
phone0584-92-2238
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last updated:Jul 13, 2023
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Microscopic appearance inspection

We handle products with a minimum size of 350μm and detect defects below 100μm, which are difficult to detect.

In microscopic examination, we conduct tests using three types of microscopes: those with magnifications of 8x to 50x, up to 80x, and up to 300x. The size of the products being tested ranges from a minimum of 350μm, and we detect defects below 100μm, which are difficult to identify without a microscope. Obtaining certification for special product microscopic inspection is very challenging, and only 30% of our staff have achieved this high level of expertise. 【Features】 ■ The main products include plastic products (such as mobile camera lenses and battery covers), ceramic products, SiC products, and etched products. ■ The detected defects include scratches, discoloration, bubbles, missing parts, etching residues, and metallization residues. ■ Due to the complexity of handling, inspectors with special qualifications in microscopic inspection are engaged in this work. *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment
  • Contract Inspection

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Magnifying glass appearance inspection

We conduct inspections for defects and cracks in the outer areas that cannot be detected visually.

In magnifying glass inspections, we conduct examinations using 2x and 4x lenses. The main products include printed circuit boards and ceramic products. We inspect for chipping and cracks on the outer edges of these products, which cannot be detected by the naked eye. Additionally, we also accommodate inspections for products that are too large to be examined visually and would take too much time. 【Features】 ■ Inspections using 2x and 4x lenses ■ Inspection of chipping and cracks on the outer edges that cannot be detected by the naked eye ■ Inspections for products that take too much time due to their dimensions *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment
  • Contract Inspection

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Visual inspection

There is a request for sorting products with appearance defects (discoloration, missing parts, scratches), etc.

In visual inspection, the examination is conducted with the naked eye without the use of lenses such as magnifying glasses or microscopes. The main products include screws, nuts, rubber, and resin molded items, and there are requests for sorting these products based on external defects (discoloration, missing parts, scratches). Since the inspection is done with the naked eye, the eyesight of the inspectors is a significant factor. Our company conducts vision tests, and inspectors with uncorrected or corrected vision of 0.7 or higher are engaged in the inspections. [Features] ■ Inspection with the naked eye without lenses ■ Inspectors with uncorrected or corrected vision of 0.7 or higher are involved in the inspections *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment
  • Contract Inspection

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On-site inspection service

Our company has many inspectors who hold inspection qualifications and are actively working!

We offer a "On-site Inspection Service" that dispatches inspectors when sudden inspections or sorting are needed in your production process. Our inspectors, who are actively engaged in our inspection contracting services, will come to your location to carry out the work. We are flexible in responding to urgent requests, even those made on the same day. Please feel free to consult with us. 【Features】 ■ Many inspectors with qualifications are actively engaged ■ We come to your location to carry out the work ■ Flexible response to urgent requests, even those made on the same day *For more details, please refer to the PDF document or feel free to contact us.

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Tray packing service

Only inspectors who meet certain standards are engaged in the tray packing work.

The "Tray Packing Service" is a service associated with inspection. It is also possible to handle tray packing only. After the inspection is completed, only compliant products are packed into trays. Since there are many very small products, the work involved in the inspection process may lead to defects, so only inspectors who meet certain standards are assigned to the tray packing work. The products targeted include ceramic items, ultra-small plastic lenses, and SiC (silicon carbide), among others. 【Features】 ■ Tray packing only is possible ■ Only inspectors who meet certain standards perform the work ■ Target products include ceramic items, ultra-small plastic lenses, SiC, etc. *For more details, please refer to the PDF document or feel free to contact us.

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Automated Inspection Development Service

It is expected to reduce the workload of inspectors, conduct more inspections, and improve work efficiency.

The "Automated Inspection Development Service" provides a "visual inspection system that complements human efforts" by implementing product counting devices, quality judgment machines, and direction discrimination using image processing systems for visual inspections and related tasks. Even those who are not skilled with machines can operate it immediately due to its simple operation, significantly reducing the time spent on training and contributing to cost reduction. 【Features】 ■ Easy operation ■ Significant reduction in training time ■ Contributes to cost reduction *For more details, please refer to the PDF document or feel free to contact us.

  • Visual Inspection Equipment
  • Other inspection equipment and devices

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Personnel count confirmation device + α (discovery of shortages, inversions, overlaps, direction discrepancies, etc.)

Automate the confirmation of quantities! While displaying the numbers, it detects out-of-stock items, reversals, overlaps, and misalignments that are often overlooked during visual checks.

This device captures images of parts packed in a tray in their normal state, registers one part as a pattern, searches for the registered pattern's location, and identifies any mismatches as abnormalities (NG). It can automatically detect whether a specified number of parts are present on a fixture that holds multiple identical parts individually and display that number. 【The following abnormal conditions can be detected】 ■ Incorrect orientation ■ Upside down ■ Missing parts ■ Overlapping *For more details, please refer to the PDF document or feel free to contact us.

  • Image Processing Software
  • Visual Inspection Equipment
  • Counting Machine

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Outsourced visual appearance inspection service

Received an order for outsourced visual inspection of product appearance.

In clean rooms with a class of 50,000 or lower, certified inspectors will conduct a meticulous visual inspection of the appearance using the naked eye, magnifying glasses, and stereo microscopes, with a focus on quality.

  • Contract manufacturing
  • Contract Inspection

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Small parts counting device for automating personnel verification and counting tasks.

We provide a set of quantity counting software that counts the number of parts and displays it on a monitor, along with a part imaging device. This allows for semi-automation of counting tasks and personnel confirmation.

Take pictures of parts with a camera and instantly count their quantity using our unique image processing technology! The quantity will be displayed on the monitor. This allows for semi-automation of the counting process conducted during product shipping and receiving. Even tiny and lightweight parts, which were difficult to count using conventional methods, can now be counted. Our company uses this technology for counting electronic components before shipment.

  • Counting Machine
  • Image Processing Software

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