プロトンエンジニアリング List of News Articles

The "Proton Defroster" is a system that can defrost delicate fish roe, such as mass salmon roe and red salmon roe, which are sensitive to temperature changes, in a high-quality and hygienic manner. In conventional methods, high temperatures and long operation times were unavoidable, leading to uneven defrosting. Additionally, tanks placed outdoors were difficult to clean and had hygiene issues, such as mold growth. The "Proton Defroster" uses a steam boiler as its heat source, allowing for uniform defrosting in a low-temperature, high-humidity environment with 100% humidity. It eliminates uneven defrosting and prevents color fading and flavor deterioration. With efficient heat transfer through the latent heat of steam condensation, the color of the fish roe remains vibrant, and the flesh stays firm during defrosting. As a result, in the cleaning and trimming processes (deveining), the roe is less likely to be crushed, enhancing the effectiveness of enzyme treatment, improving yield, and increasing work efficiency. The Proton Defroster, which preserves color, shape, and texture without compromising freshness and quality, greatly contributes to quality control and product value enhancement in the seafood processing industry. *We have a test machine ready and look forward to your visit. Inquiries: Tel: 03-6423-0478 Reception hours: 9:00 AM to 6:00 PM, Monday to Friday (excluding public holidays and year-end/New Year holidays)

Challenges Before Implementation A company that manufactures and sells confections using juice was naturally thawing fruit juice stored in drums. The thawing process (natural thawing) took 3 to 4 days in summer and over 10 days in winter, occupying a large space within the factory during that time. Additionally, it required personnel to manage the process, which significantly constrained productivity. There were also concerns about the deterioration of the freshness and color of the juice, leading to a demand for a more efficient and high-quality thawing method. Effects of Implementation The implementation was based on confirming the effectiveness through actual machine tests conducted in the Shinagawa test room beforehand. It was confirmed that the thawing of drums with the Proton thawing machine could be completed in one day year-round. Therefore, a customized proposal for the introduction of a large differential pressure rapid thawing machine and storage facility was made, maintaining high quality without compromising the freshness and flavor of 100% juice. Additionally, the need for a dedicated thawing space was eliminated, allowing personnel to be reassigned to other departments, which significantly improved productivity. The thawing machine received high praise for achieving both quality preservation and efficiency simultaneously. *We are preparing a test machine and look forward to your visit. Contact: Mail info@proton-eng.co.jp*

As interest in body-friendly foods rises, there is a growing movement to import juice itself without adding flavorings or sweeteners and to produce products domestically. Against this backdrop, the quality preservation of concentrated juice, regardless of whether it is imported or domestically produced, is being emphasized more than ever. ▼ Challenges in Thawing - Requires a long time for natural thawing since it is delivered in a frozen state. - High risk of browning, flavor deterioration, and hygiene issues. - Difficulties in worker burden and schedule adjustments. ▼ Solutions with Proton Thawing Machines! - Planned thawing without unevenness using low-temperature steam and 100% humidity control technology. - High-quality thawing in approximately 48 hours for drums and about 12 hours for one-gallon cans. - Preserves aroma and color while minimizing drip. - Can be thawed in the container, accommodating space-saving and labor-saving needs. This is the optimal solution for food factories that want to balance quality control of concentrated juice with operational efficiency. Test room equipped: Testing equipment 【Thawing Machines】 Proton Thawing Machine [DENG-160] Proton Thawing Machine [RENG-40] 【Freezing Machines】 Proton Freezing Machine [PF-15A] Inquiries: info@proton-eng.co.jp 03-6423-0478 Weekdays 9:00 AM - 6:00 PM

Proton Engineering's proton thawing machine achieves speed through its patented technology of "100% humidity." It focuses on "latent heat" as an energy source at low temperatures and high humidity. Since latent heat stores a significant amount of thermal energy, it serves as an efficient thawing method. The thawing program offers 10 patterns, and data retrieval for operating temperatures is possible. After thawing, it automatically switches to refrigeration mode, completing the process from "thawing to refrigeration" with a single unit. There is also a holiday mode available, allowing it to be used as a refrigerator. By maintaining an environment with a relative humidity of 100%, speedy thawing is achieved even at low temperatures (10°C). The standard models are 40kg/B (dimensions: 830W × 800D × 1950H) and 160kg/B (1750W × 790D × 1950H), with custom designs available for larger units ranging from 500kg for on-site installation. Developed by engineers well-versed in freezing technology, this product is highly regarded as thawing equipment that balances quality and efficiency. A test room is available. Please consider introducing our product. Contact: info@proton-eng.co.jp

Are there any issues such as "uneven thawing," "dripping," or "tearing of inner bags" during the thawing process of frozen cubitainers? Proton's thawing machine accommodates soft inner bags and gently thaws liquid eggs and fruit juices with temperature control that envelops the entire product without concentrating heat or air in one spot. 【Main Targets】Frozen liquid eggs (whole eggs, egg whites, egg yolks), concentrated fruit juices, liquid seasonings, etc. 【Features】Reduces unevenness and thaws in a short time / Hygienic without damaging inner bags / Prevents reliance on individuals with automatic control. Testing with actual raw materials is also possible. There are also successful implementations in liquid egg and juice manufacturers. Please feel free to consult with us. This machine, developed through repeated upgrades in response to feedback from the field, can be safely introduced even in food factories with strict hygiene standards and quality requirements. Furthermore, it is designed with consideration for temperature distribution within the chamber, ensuring no variation in quality even when thawing multiple containers simultaneously. It also flexibly accommodates new lines. We have examples of installations utilizing subsidies, so please consult us regarding cost aspects as well. Contact: info@proton-eng.co.jp Phone: 03-6423-0478

Frozen shipping challenges to chilled delivery are solved all at once with the Proton defroster! We have delivered the **low-temperature, high-humidity "DENG-160 model"** to a family restaurant chain specializing in steaks and hamburgers, establishing a new distribution system. 【Background and Challenges of Implementation】 - Established a system for chilled delivery to stores on the same day after manufacturing at our own factory. - With the expansion into new areas, we switched from "frozen shipping → refrigerator defrosting at stores," but: → The defrosting work at stores could not keep up, leading to issues with quality and operational efficiency. - We also considered building a processing center, but the costs were a significant hurdle. 【Effects of Introducing the Proton Defroster】 - Established a distribution system of "frozen shipping → defrosting at the distribution center with Proton → chilled delivery." - Significantly reduced the construction costs of a processing center. - With a unique defrosting program, time and quantity can be freely set. - After defrosting, refrigeration storage is possible, minimizing drip loss and ensuring quality. - Operation is one-touch, making it easy for anyone to handle! We have a test room in Shinagawa Ward where you can conduct frozen and defrosting tests! If your company is considering store expansion or logistics reform, please feel free to consult with us. Contact: info@proton-eng.co.jp

Smartly introduce a proton thawing machine to improve work efficiency and quality! "Now is the chance!" Utilize the "19th Public Recruitment Manufacturing Subsidy" with a deadline of April 25 to introduce a proton thawing machine! ■ Cost reduction at the time of introduction Introduce a proton thawing machine! 19th Public Recruitment Manufacturing Subsidy (Deadline April 25) Subsidy for introduction costs: Maximum subsidy amount of 40 million yen (Subsidy rate 2/3 to 1/2) ■ Improvement of cash flow Management capability enhancement plan Corporate tax benefits: Immediate depreciation of the acquisition cost or a 10% corporate tax deduction on the acquisition cost ■ Reduce tax burden after introduction Advanced equipment introduction plan Reduction of fixed asset tax: Increase employee salaries by 1.5% or more: Reduced by half for 3 years Increase employee salaries by 3.0%: Reduced to one-fourth for 5 years For "Comparison of thawing methods," please refer to the reference materials for your information. Contact: Proton Engineering Co., Ltd. Mail: info@proton-eng.co.jp Tel: 03-6423-0478 Contact: Ugakami

■Overview of Relocation Work Construction Period: 4 days Construction Details: Relocation of Proton Defroster Processing Capacity: 300kg/batch Delivery Location: Major multi-variety prepared food factory Defrosting Target Ingredients: Meat and various other prepared foods *Due to the construction of a new factory for a major prepared food company, the relocation of the Proton Defroster was carried out from the old factory. In this project, in addition to relocating the defroster, the refrigeration unit was changed to R410A specifications, and the electromagnetic expansion valve was updated. ■Features of Proton Defrosting Proton defrosting operates the refrigeration unit even during the defrosting process. This is to maintain the same defrosting condition regardless of whether the incoming volume is high or low. The refrigeration unit continuously operates while promoting defrosting with low-temperature steam spraying. Humidity is maintained at 100% throughout the defrosting process. ■Features of the Latest Model of Proton Defroster 〇 No double ceiling 〇 Rectifying punching only on one side 〇 No need for a dedicated cart tray Both hygiene and functionality have been significantly improved. Contact: Phone 03-6423-0478 Email info@proton-eng.co.jp Sales Kubo

We have delivered a proton thawing machine to a prepared food factory. This machine is designed to achieve optimal temperature control according to the thawing needs of meat, processed products, and seafood, accommodating both complete and partial thawing. Thawing Targets and Purposes: Meat: Uniform complete thawing without compromising quality. Processed products and seafood: Partial thawing considering ease of cooking and processing. To optimize our customers' thawing processes, we have implemented our strength in "customized design proposals." Design Points: ■ Installation of Partitions We adjusted the partition boards to fit the size of the internal panels, allowing us to maintain an optimal environment while addressing different thawing needs. ■ Stabilization of Airflow and Temperature Inside the Chamber We made adjustments to eliminate gaps during installation, reducing temperature variations during thawing. This ensured stable airflow and temperature distribution, enabling uniform thawing. Strengths of Proton Engineering Specializing in "optimal design for partial and complete thawing," we will continue to align with our customers' needs and pursue higher quality thawing technology. Contact: info@proton-eng.co.jp 03-6423-0478 Sales: Kubo

In food manufacturing sites, the efficiency of thawing operations and quality preservation are becoming increasingly important. This time, we would like to introduce a case study on the introduction of a "Container-type Proton Thawing Machine" to a fruit sauce manufacturing company. ◆ Background and Challenges: Traditional refrigerator thawing took more than two weeks, making it difficult to adjust production plans. ◆ Proposal: Container-type "Proton Thawing Machine" Processing capacity: 4t/B, Delivery location: Food factory (food ingredient manufacturing), Thawed ingredients: Fruit juice sauce (pail) ◆ Thawing Conditions: Thawing temperature: 10°C, Humidity: 100% ◆ Benefits of Introduction - The need for a double ceiling is eliminated, significantly improving the work environment in terms of hygiene and illumination, allowing for efficient operations. - The operability of forklifts is enhanced, enabling efficient logistics management. ◆ Customer Feedback - "Thawing in 24 hours" is faster than expected. - The thawing condition is just right. - We will inform our delivery locations that we can deliver with a shorter lead time than before. We received high praise such as these comments. The Proton Thawing Machine provides an optimal solution for sites where both time reduction and quality preservation are required. If your company is facing thawing challenges, please feel free to consult with us.