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This is a case study of introducing carbon into RC car parts. [Challenges Before Introduction] - Poor machining accuracy in DIY production - Issues with the durability of end mills and dust management in desktop CNC machines [Reasons for Choosing Carbon Lab.jp] - Affordable pricing - Easy ordering by simply sending step data [Results and Effects After Introduction] - High-precision parts were produced at a low cost Other case studies are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about machining quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please refer to the link below.
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This is a case study on the introduction of carbon (CFRP) in snowboarding. 【Challenges Before Introduction】 ■ Most existing plates are designed for hard snow, making them difficult to use in soft snow. ■ Using metal incurs excessive costs in both material and processing. ■ A material is needed that maintains strength while preserving the feel underfoot and the sensation of the snow surface during riding. 【Reasons for Choosing Carbon Lab.jp】 ■ The speed of the estimate and the pricing were very favorable. ■ The precision of processing could be confirmed in advance with samples. 【Results and Effects After Introduction】 ■ Weight reduced by 45% compared to resin and metal plates. ■ A highly versatile plate was created that offers good operability in any scene, regardless of snow quality. Other case studies are also introduced on the materials and official website. https://cfrp-japan.com/case/ Additionally, for those interested in knowing about processing quality and strength, free sample parts are available. Please apply via the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please refer to the link below.
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This is an example of introducing carbon (CFRP) into automotive aftermarket parts. Free sample parts are also available. 【Challenges Before Introduction】 ■ Needed to be rust-resistant, strong, and flexible ■ Aluminum requires painting and has a risk of peeling ■ Resin may crack 【Reasons for Choosing Carbon Lab.jp】 ■ They responded politely to questions ■ The price seemed feasible for commercialization 【Results and Effects After Introduction】 ■ The issues of rust and strength were resolved ■ Weight reduction was achieved, and high-quality parts were produced We also introduce many other cases in PDF materials and on our official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are giving away free carbon sample parts. Please apply via the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.
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This is an example of introducing carbon into airsoft gun parts. We also offer free sample parts. Please feel free to contact us. 【Challenges Before Introduction】 ■ The accuracy of my own processing was poor. ■ Even with dedicated jigs, burrs would appear. 【Reasons for Choosing Carbon Lab.jp】 ■ I was able to request production by submitting data created with 3D modeling software. ■ The estimates were quick. 【Results and Effects After Introduction】 ■ The finish of the end faces is beautiful, and I am satisfied. ■ There was no variation, and assembly was not an issue. We also introduce many other examples in our PDF materials and on our official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are giving away free carbon sample parts for those who want to know about processing quality and strength. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.
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<Case 1> Achieving Lightweight and High Strength for Drones Challenges: - Unable to process in-house due to lack of equipment and technology - Tried wood, but it lacked sufficient strength Results: - Became less likely to break even with intense use - High-quality drones could be easily produced <Case 2> Reduction of UAV Operating Costs Challenges: Searching for a carbon processing company to lower UAV operating costs, but no suitable companies were found. Results: Operating costs decreased due to the realization of desired carbon processing. Issues were resolved quickly while keeping prices reasonable. <Case 3> Changing Drum Set Rack from Steel to Carbon Challenges: - Steel is heavy and difficult to transport - Steel/aluminum deforms with use Results: - Issues with weight and deformation were resolved - Resonance was eliminated, improving sound quality For detailed cases, please refer to the links or materials below.
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CFRP (carbon fiber reinforced plastic) has superior strength and rigidity compared to metals like steel and aluminum, as well as glass fibers, while also being lightweight. Recently, more people are replacing parts made with 3D printing with carbon-made ones. This article introduces the reasons for this change and the results and effects after the switch. <Challenges of 3D Printed Parts> - Very expensive and high production costs - Insufficient strength <Results and Effects After Switching to Carbon> - Increased strength of parts and achieved weight reduction - Successful cost reduction Many people had given up on producing with 3D printers due to concerns about strength and high costs, but outsourcing carbon processing has resolved these issues. More detailed case studies are available on our official website, so please feel free to take a look. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. You can apply through the link below.
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This is a case study on the introduction of carbon plates (CFRP) into robots. [Challenges Before Introduction] ■ There were no companies capable of processing carbon. [Reasons for Choosing Carbon Lab.jp] ■ You can check specifications and submit orders directly on the website. ■ They carefully confirmed the processing details. [Results and Effects After Introduction] ■ A custom 3D printer was created. ■ The processing accuracy was high, and the quality was good. Other case studies are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon plates and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.
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A case study of introducing carbon plates into an FPV drone frame. Parts that were made from 3D printer materials have been replaced with carbon (CFRP). [Challenges Before Introduction] - Low rigidity and bending with 3D printed materials - Difficult to find manufacturers that can produce domestically [Reasons for Choosing Carbon Lab.jp] - Clear ability to manufacture at the time of quotation - Speedy response [Results and Effects After Introduction] - The finish of the cut surface is very smooth and satisfactory - High processing accuracy Other case studies are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon plates and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.
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<Case 1> RC Car: Chassis Challenge: The difficulty of processing by oneself was high, leading to many failures. Outcome: Beautiful parts were produced according to the order. <Case 2> Airsoft Gun: Handguard Challenge: - The accuracy of my own processing was poor. - Even with a dedicated jig, burrs appeared. Outcome: - The finish on the end face was beautiful, and I am satisfied. - There was no variation, and assembly was not a problem. <Case 3> Japanese Sword: Tsuba, Tsuka - Handwork was difficult, and the processing accuracy was not great. - I wanted to reduce weight while maintaining rigidity. Outcome: - The processing accuracy is high, making it suitable as a Japanese sword fitting. - The goal of weight reduction, which provides an advantage in competition, was also achieved. 【Other Processing Examples】 ■ RC Car Parts ■ Robot Parts ■ Bicycle Parts ■ Motorcycle Parts ■ Airsoft Gun Parts ■ Camping Gear Parts ■ Sports-Related Parts ■ Game Console Parts For more detailed examples, please refer to the link or materials below.
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This is an example of introducing carbon plates into a radio-controlled frame. After repeatedly prototyping with plastic materials, it was changed to carbon to seek a sense of luxury and quality. 【Challenges Before Introduction】 ■ Precision could not be achieved with DIY processing ■ Requested estimates from other companies but they were expensive 【Reasons for Choosing Carbon Lab.jp】 ■ Processing requests can be made even by individuals ■ Staff provided attentive support ■ Prices are reasonable 【Results and Effects After Introduction】 ■ The precision issue was resolved Other examples are also introduced in PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are giving away free carbon sample parts. We have two types available: carbon plates and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.
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This is a case study on the introduction of carbon plates (CFRP) to the instrument panel of a pleasure boat. [Background at the time of introduction] - External production was necessary due to the lack of CAD data. - Communication via email and phone was reassuring and effective. Regarding the creation of CAD data, we assisted with external production using other services. [Reasons for choosing carbon] - Strength to withstand the harsh temperature changes inside the boat. - Created with a matte finish, considering beauty and sunlight reflection. We also introduce many other cases in our PDF materials and on our official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon plates and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please refer to the link below.
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This is a case study on the introduction of carbon round pipes as stock parts for airsoft guns (air guns). 【Challenges Before Introduction】 ■ 3D printing takes time and there are concerns about strength. 【Reasons for Choosing Carbon Lab.jp】 ■ Easy to obtain quotes and request processing. ■ Staff response is courteous. 【Results and Effects After Introduction】 ■ Achieved the necessary strength. ■ Improved texture and enhanced product quality. We also introduce many other cases in our PDF materials and on our official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.
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This is an example of introducing carbon plates into tackle box parts for fishing. [Challenges Before Introduction] ■ Other materials were heavy, and there was a need for weight reduction. ■ We could not find a vendor that could process carbon. [Reasons for Choosing Carbon Lab.jp] ■ Quick response for estimates and orders. ■ Satisfied with the product during the first order. [Results and Effects After Introduction] ■ Achieved weight reduction and improved appearance. Other examples are also introduced in PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon plates and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.
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This is an example of an arbor made of carbon for use in fishing rods. It is a material replacement from conventional urethane materials. 【Challenges Before Implementation】 ■ Wanted to replace dissimilar material components with carbon components to prevent sensitivity loss. ■ High costs associated with using 3D CAD. 【Reasons for Choosing Carbon Lab.jp】 ■ Good staff response and reasonable prices. ■ Flexibility in carbon processing. 【Results and Effects After Implementation】 ■ No damping ability, resulting in a dramatic increase in rod sensitivity. Other examples are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please refer to the link below.
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This is an example of introducing carbon pipes (CFRP) into billiard supplies, which are often made from natural wood materials. [Challenges Before Introduction] - There were issues with deformation over time and vulnerability to impact with wood. [Reasons for Choosing Carbon Lab] - They offered the desired size. - The price was satisfactory. [Results and Effects After Introduction] - The cut surface of the carbon pipe is also clean. - The packaging at the time of delivery was careful. Other examples are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are giving away free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the example, please check the link below.
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This is an example of introducing carbon (CFRP) into a drone frame. 【Challenges Before Introduction】 ■ High costs with other companies ■ Slow responses from other companies, and sometimes they refuse for unknown reasons 【Reasons for Choosing Carbon Lab.jp】 ■ Polite emails and quick responses 【Results and Effects After Introduction】 ■ Parts were produced as expected We also introduce many other cases in our PDF materials and official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, for those who want to know about processing quality and strength, we are offering free carbon sample parts. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case, please check the link below.
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This is an example of a part equipped with a mini servo for F1-type remote control, made from carbon (CFRP). 【Challenges Before Introduction】 ■ Could not achieve a clean finish with DIY 【Reasons for Choosing Carbon Lab.jp】 ■ The estimated price was low ■ The ordering process was easy to understand and convenient 【Results and Effects After Introduction】 ■ The parts were completed as expected without any issues in operation We also introduce many other examples in our PDF materials and on our official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the example, please check the link below.
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This is a case study on the introduction of carbon plates (CFRP) into keyboard-style arcade controllers (arcade sticks) used in fighting games. 【Challenges Before Implementation】 ■ Finding a vendor capable of handling a large number of processing holes ■ Unable to create design data 【Reasons for Choosing Carbon Lab.jp】 ■ Able to request the creation of design data ■ The price was not as high as expected 【Results and Effects After Implementation】 ■ Achieved parts that satisfied both appearance and strength Other cases are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon plates and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.
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This is a case study of introducing carbon round pipes (CFRP) for brass instrument stands. We switched to carbon to make it lighter than aluminum. 【Challenges Before Introduction】 ■ I felt that ready-made products from other manufacturers were unstable for the price. ■ Aluminum was heavy. 【Reasons for Choosing Carbon Lab.jp】 ■ It was easy to place an order. ■ I received confirmation contact, which made me feel secure about placing the order. 【Results and Effects After Introduction】 ■ The processing accuracy was high, and no adjustments were needed. Other case studies are also introduced in the PDF materials and on the official website. Please check the link below. https://cfrp-japan.com/case/ Additionally, we are offering free carbon sample parts for those who want to know about processing quality and strength. We have two types available: carbon sheets and round pipes. Please apply through the link below. https://cfrp-japan.com/contact/present202105/ For the full text of the case study, please check the link below.
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