ANCA Machine Tools Japan List of Products and Services

"FX ULTRA" is a cutting tool that allows for more reliable control of speed and acceleration/deceleration, along with machine jerk limitations, thanks to its smooth parameters. To enhance the rigidity of the C-axis, it combines nanometer and micrometer level resolution, parameter adjustments, system enhancements, and extensive mechanical modifications for linear and rotational axes. Please feel free to contact us when you need assistance. 【Features】 ■ Accuracy ±0.002mm ■ Smooth connection from the outer circumference to the ball ■ Linear chisel for center cutting ■ Improvement of the gash surface ■ 45° ball relief *For more details, please download the PDF or feel free to contact us.

• Other cutting tools

The "FX7 ULTRA" is a new model of CNC tool grinding machine designed for small and fine tools up to 0.03mm. We will be exhibiting this product at the "JIMTOF - 32nd International Machine Tool Fair" held at Tokyo Big Sight (Tokyo International Exhibition Center). We look forward to introducing technologies that enable improvements in your production capacity, profit margins, and efficiency. 【Exhibition Overview】 ■ Name: JIMTOF - 32nd International Machine Tool Fair ■ Date: November 5 (Tuesday) to November 10 (Sunday), 2024 ■ Venue: Tokyo Big Sight (Tokyo International Exhibition Center) ■ Booth: E4011 *For more details, please refer to the related links or feel free to contact us. Related Keywords Tool grinding / High precision / Micro tools / Small diameter tools / Oil holes / Small diameter drills / Small diameter end mills / Ultra-precision machining / Fine machining / High resolution / Temperature control / Linear motors / Laser measurement / Vibration correction / Automation / Labor-saving / 24-hour operation / Mass production / Large-scale production / Automotive / Medical / Aerospace / Semiconductors

• Grinding Machine

The "FX7 ULTRA" is a new model of CNC tool grinding machine designed for small and fine tools up to 0.03mm. The servo control algorithm, developed by ANCA, utilizes a unique algorithm and the nanometer measurement capabilities of its proprietary control system to achieve elegant and smooth movements of the axes. Additionally, the smooth parameters allow for more reliable control of speed and acceleration/deceleration, along with limiting machine jerk. 【Features】 ■ Improved rigidity of the C-axis ■ More reliable control of speed and acceleration/deceleration along with limiting machine jerk ■ Achieves elegant and smooth movements of the axes ■ Quick response to internal and external obstacles ■ Ultra-high performance of the servo system *For more details, please feel free to contact us. Related keywords: Tool grinding / High precision / Micro tools / Small diameter tools / Oil holes / Small diameter drills / Small diameter end mills / Ultra-precision machining / Fine machining / High resolution / Temperature control / Linear motors / Laser measurement / Runout correction / Automation / Labor-saving / 24-hour operation / Mass production / Large-scale production / Automotive / Medical / Aerospace / Semiconductors

• Other cutting tools

The "iView" is a system that measures processed tools while they are held in the workholding of a grinding machine. It allows for semi-automatic measurement and correction of profile tools, ball nose tools, and corner radius tools within the machine. The tool view can be displayed on the machine screen and can be magnified up to 100x or 300x. Additionally, the bottom edge measurement includes relief width, lip distance, chisel angle, etc., and does not require camera commissioning and setup. 【Features】 ■ Tool measurement on the machine with an accuracy of up to 0.002mm ■ Accurate comparison and measurement possible with actual cutting tools and standard tool profiles ■ Elimination of tool accuracy degradation *For more details, please refer to the related links or feel free to contact us.

• Other measurement, recording and measuring instruments

"iBalance" is a unique software product from our company that enables the monitoring of grinding wheel vibrations and balancing of the grinding wheel using existing machine technology. When the balance condition of the grinding wheel is good, the lifespan of the grinding wheel is extended, allowing for the production of more precise tools. It determines whether the grinding wheel is out of balance and then guides the operator step-by-step on the necessary corrective actions to restore the grinding wheel to a balanced state. 【Features】 ■ Provides improved tool surface finish by eliminating grinding wheel vibrations ■ High cost performance and practicality ■ User-friendly graphical interface *For more details, please refer to the related links or feel free to contact us.

• Production Management System

The "FX7 Linear" is an ideal machine for those who require greater flexibility or enhanced grinding wheel spindle output, or for those who need an expanded loading capacity for robots. Our product's Fanuc robot loader provides a highly convenient automation system that can accommodate up to 840 tools. Additionally, this robot loader can switch between a coolant manifold and up to six grinding wheel packs. 【Features】 ■ Linear motors mounted on the X & Y axes ■ Faster processing with the AM5000 control system ■ Improved rigidity and precision with HSK40F taper, resulting in better tool surface finishes *For more details, please refer to the related links or feel free to contact us.

• Other machine tools

The "FX5 Linear" is a machine that meets the needs of those requiring greater productivity by offering automation and a wealth of options. Equipped with a 12kW grinding wheel spindle output, it features an automatic 2-station grinding wheel changer to increase the number of grinding wheels and types of tools processed. Additionally, by using the optional automatic headstock clamping device, it provides flexibility for processing a small quantity of diverse tools and enables unmanned operation. 【Features】 ■ Linear motors mounted on the X & Y axes ■ Faster processing with the AMD5x control system ■ Improved rigidity and precision with HSK40F taper, resulting in better tool surface finishes *For more details, please refer to the related links or feel free to contact us.

• Other machine tools

The "FX3 Linear" is a product suitable for those who are purchasing a CNC tool grinding machine for the first time, or for those looking for an economical and high-quality basic machine. It is well-suited for various tasks, including both small and large-scale production, as well as regrinding and full production. By positioning the grinding wheel of the machine on the centerline of the C-axis, the impact of heat on the machine can be minimized. 【Features】 ■ Equipped with linear motors on the X and Y axes ■ Faster processing with the AM5000 control system ■ Improved rigidity and precision with HSK40F taper, providing better tool surface finish results *For more details, please refer to the related links or feel free to contact us.

• Grinding Machine

The "FCP6" is a product that aims to elevate the quality level of drills for drill manufacturers, overturning conventional concepts. From high-speed steel cylindrical blanks, this product produces finished drills with grooves, reliefs, and tips, up to a diameter of 6mm. Additionally, it is designed to align with the characteristics of high-volume, high-quality production of high-speed steel drills. 【Features】 ■ Complete drill production ■ Full CNC ■ Fits within the machine canopy *For more details, please refer to the related links or feel free to contact us.

• Other industrial robots
• Other machine tools

The "CPX Linear" is a blank preparation grinding machine characterized by a large working space and a high-output processing spindle. It offers high productivity in blank preparation and is designed to meet today's market needs. Adopting the pinch peel method, it provides the strength, high rigidity, and thermal stability expected from our tool grinding machines. 【Features】 ■ Equipped with linear motors on the X, Y, and V' axes ■ Provides ease of use and programming flexibility with BlankX software ■ Automatic loading of tool blanks with the low-cost AR300 loader *For more details, please refer to the related links or feel free to contact us.

• Grinding Machine

"CIM3D" is a product that allows you to check tool shapes from any perspective using modes for panning, rotating, zooming, and measuring. It offers high performance and improved efficiency with excellent tool simulation quality and an even more user-friendly interface. The new tool program can validate aspects such as size, shape, machine rotation diameter, and cycle time estimation. 【Features】 ■ Check tool shapes ■ View all details ■ Optimize grinding processes *For more information, please refer to the related links or feel free to contact us.

• Other operation management software

We would like to introduce the "AR300," which we handle. It is an excellent and cost-effective automatic tool loading solution for the "FX5 Linear" two-grinding wheel exchange machine. Tools can be quickly loaded and unloaded to the collet. Please feel free to contact us if you have any inquiries. 【Features】 ■ Tool diameter that can be loaded: Φ2mm-Φ20mm ■ Two sets of grippers allow for quick loading and unloading of tools to the collet ■ Tool loading and unloading cycle time: 15 seconds *For more details, please refer to the related links or feel free to contact us.

• Other machine tools

The "TX7 Linear" is ANCA's premium grinding machine suitable for diverse, high-difficulty, and demanding applications. Thanks to its spacious working area, it can accommodate a wide range of tools, from simple 3mm end mills to drills up to 400mm in length and face cutters with a diameter of 300mm. Additionally, the "TXcell" greatly extends the capabilities of this product. By adding a highly flexible robot loader, the wheel pack capacity increases, tool changes become standard, and various operations before and after grinding can be customized. 【Features】 ■ Equipped with ANCA LinX linear motors and linear scale feedback on the X, Y, and Z axes ■ ANCA Motion's AMC5 CNC with a touchscreen user interface ■ Tool measurement functions (LaserPlus and iView) integrated within the machine ■ A wide range of tool support options, including fixed and movable steadies *For more details, please refer to the PDF document or feel free to contact us.

• lathe

We handle the "CPX Linear Machine" designed for blank step processing machines. Using the pinch peel processing method and ANCA linear motor technology, we achieve high precision and top-class surface roughness finishing for step processing. Additionally, the surface roughness finishing accuracy after step processing is capable of Ra0.2, with runout accuracy of less than 2 microns. 【Features】 ■ Designed for blank step processing machines ■ Utilizes the pinch peel processing method ■ Provides stability during the processing stage through ANCA's unique polymer concrete bed (ANCAcrete), which reduces thermal variation and vibration ■ Reduces cycle time and delivers high-quality products with a high-power roughing spindle ■ Standard linear scale specifications – provides high precision and high repeatability for X, Y axes, and spindle V axis *For more details, please refer to the PDF document or feel free to contact us.

• lathe

The "TapX Linear" is a high-performance 5-axis universal CNC tap grinder designed to meet the demands of manufacturers requiring high-quality taps. It is capable of grinding taps from blanks to finished products in a single setup. We also offer the "TapXcell Linear," which features automatic exchange of 9 standard wheel pack grinding wheels and coolant pipes (with an option for up to 24). 【Features】 ■ All grinding operations on a single machine ■ High-speed fluting of up to 5000mm/min enabled by a powerful spindle ■ High-precision CNC thread grinding ■ Single rib or multi-rib thread grinding possible with plunge/profile dressing ■ Easy grinding wheel replacement with 8-inch wheels (up to 12-inch wheels available with TapXcell) *For more details, please refer to the PDF document or feel free to contact us.

• lathe

The "GCX Linear" is a grinding machine for sky diving cutters that accommodates HSS and carbide. It features new dressing software equipped with appropriate path planning and machine learning algorithms, as well as iBalance mounted on the headstock. Additionally, the maximum diameter size is 260mm, and the dedicated software package includes design + simulation + grinding. 【Features】 ■ Comprehensive solution for production and grinding ■ Compatible with HSS and carbide ■ Setting range from 0.3 to 6mm ■ Maximum diameter size of 260mm ■ Dedicated software package includes design + simulation + grinding *For more details, please refer to the PDF materials or feel free to contact us.

• lathe

The "MX LINEAR" is a tool grinding machine designed to meet the needs of tool manufacturers seeking maximum production while flexibly responding to customer requests. The "MX7 Linear" is a powerful CNC tool grinding machine suitable for various applications, designed to meet the demands for high output and excellent precision. Additionally, the "MX5 Linear," designed for manufacturers producing tools in large quantities, can flexibly accommodate the production of mixed batches. 【Features】 ■ Control Panel - Touchscreen type with an intuitive layout - Enables quicker and easier machine setup ■ Software - Utilizes ANCA's multifunctional, intuitive, and user-friendly tool design software *For more details, please refer to the PDF document or feel free to contact us.

• lathe
• Grinding Machine

The "MX7 ULTRA" is a machine designed to meet the market's demand for the production of a large number of end mills and other special cutting tools. This product incorporates machining technology for cutting tools at the sub-micron level, enabling superior quality, performance, and longevity. With the introduction of new nanometer axial resolution, a new servo control algorithm, and LaserUltra, we have achieved consistency and precision in cutting operations. 【Features】 ■ LaserUltra ■ iBALANCE ■ Tool runout correction ■ Motor temperature control (MTC) ■ Providing training and support to customers *For more details, please refer to the PDF document or feel free to contact us.

• lathe
• Grinding Machine

"ToolRoom RN34" is a grinding software focused on the manufacturing of high-performance end mills and complex-shaped cutting tools for the aerospace industry, mold making, and the power generation industry. The new cycle for ball end mills allows users to manufacture various ball end mills suitable for finishing and roughing. Additionally, the new designer edge accommodates high torsion of the ball cutting edge, which helps prevent chipping and reduces vibrations that are prone to occur with special curves. 【New Features (Partial)】 ■ New cycle for ball end mills: external diameter ball and ball gash ■ New tool type – double corner radius ■ New cycles for groove grinding and groove polishing from solid ■ Tool balancing – achieving ideal balance with automatic balancing ■ New tool type – lollipop cutter *For more details, please refer to the PDF document or feel free to contact us.

• 3D CAD
• Other embedded systems (software and hardware)

"ToolDraft" is a tool drawing software that converts 3D models into 2D views such as tool bottom edges, tool sides, and perspective drawings, based on the CIM3D engine. It is an independent software separate from ToolRoom and CIM3D, designed to utilize tool shapes by importing them from CIM3D files for drawing purposes. Additionally, it is compatible with CIM3D files and TPD files created in previous versions. 【Features and Benefits (Partial)】 ■ Addition of dimensions and tolerance lines ■ Annotations for text, images, and drawing symbols ■ Addition of title blocks ■ Saving and loading of templates ■ Output as PDF or DXF *For more details, please refer to the PDF materials or feel free to contact us.

• Data conversion software
• Other embedded systems (software and hardware)

The "ANCA Integrated Production System" provides a total solution to the end-to-end challenges of tool manufacturing, paving the way for a more efficient future in grinding tool production. Incorporated into IT systems, this new manufacturing method integrates the tool manufacturing process, taking it to the next level. Its aim is to maximize productivity and improve quality, freeing personnel from tedious manual tasks, thereby allowing them to focus on areas where they can truly add value. 【Features】 ■ Reduction of manufacturing costs ■ Addressing labor issues ■ Total system for managing production and data ■ Maximizing benefits in targeted production areas ■ Expanding the manufacturing process more broadly *For more details, please refer to the PDF document or feel free to contact us.

• Grinding Machine

In this catalog, we introduce three new machines, the "FX Linear." The FX Linear, equipped with numerous new features, has undergone a complete redesign of its body, offering outstanding style and functionality. Machines in the FX series are suitable for various tasks, including regrinding, from small to large-scale production. [Contents] ■ LinX Linear Motor ■ FX3 Linear ■ FX5 Linear ■ FX7 Linear ■ Upgraded precision technology *For more details, please refer to the PDF document or feel free to contact us.

• Grinding Machine

"AutoMarkX" eliminates the need for manual tool laser marking, enhancing labor efficiency by utilizing robots and software. By marking the necessary tools, the burden on operators is reduced, allowing them to engage in other important tasks. Additionally, the absence of manual work decreases the risk of damage and maintains consistent tool quality. 【Features】 ■ Eliminates manual processes to save labor costs ■ Usable both independently and in conjunction ■ Reliable and easy to use ■ Efficient and flexible system ■ Custom laser marking *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

"CIM3D V9" is software that allows for simulation in exactly the same way as grinding with programmed tool paths on a machine. It serves as an excellent training tool for inexperienced operators who are currently learning programming. Additional machine models, workpiece holding devices, and accessories are available to assist with the entire grinding sequence, and automatic collision detection is possible. [Advantages] ■ Easy to use ■ Excellent visual effects ■ Intuitive design ■ Users can view the tool's status at any point in the grinding timeline ■ Quickly and easily accessible through a centrally managed analysis hub, saving time *For more details, please download the PDF or feel free to contact us.

• simulator
• Software (middle, driver, security, etc.)