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We detect signs of failure in rotating equipment (motors, pumps, compressors) of production facilities from sensor data, reducing downtime caused by maintenance work. This system has also been implemented and is operational in the production and infrastructure equipment of Sony Group's manufacturing plants. Additionally, it is possible to verify whether failure prediction can be achieved using data that customers already possess. 【Features】 - The system learns from data using AI models to detect signs of equipment failure. - Customers do not need to set detection levels (thresholds). With our technology, you can start monitoring operations simply by setting a learning period, without the need for threshold settings. - Even when multiple similar types of equipment are in operation, a single AI model can identify each device and perform failure prediction. We will work closely with our customers regarding implementation and operation, so please feel free to contact us.
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Free membership registrationWe provide manufacturing service at our dosmetic and overseas factories for a diverse range of customers. We have also obtained the international standard certification for quality management systems in medical devices, "ISO13485," and we produce medical devices under a strict quality control system. Leveraging the technical and manufacturing capabilities developed through our experience in video equipment production, we not only produce high-performance devices but also implement thorough process and environmental management at the manufacturing sites of these devices. 【Features】 - By involving engineers from the early stages of development, we achieve smooth prototyping and mass production. - Contracting for mass production alone is also possible. - We can also plan and conceptualize the production equipment and systems necessary for manufacturing products. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationAre you facing any of the following issues as the first step towards commercialization? "I have product ideas and images, but I don't know how to specifically commercialize them." "I have a prototype, but I don't know what to be careful about or what rules to follow when commercializing." We will utilize the knowledge and experience gained from Sony products to help solve your problems. ■ Requirement Definition and Product Specification Development We will listen to your ideas, requests, and use cases, and clearly define the functions, performance, constraints, and quality standards that the product you envision should meet. Based on the defined requirements, we will leverage our experience to translate them into specific product specifications, taking into account design, performance, and regulatory considerations. ■ Commercialization After Product Specification Development The commercialization process is complex, and schedule and cost management are crucial. We will efficiently manage the commercialization project according to your requests, so you can trust us to handle it with peace of mind. We provide total support from the idea stage to product realization. Please feel free to contact us.
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Free membership registrationSony's product design support fully assists customers in realizing their "I want to create this" ideas with Sony's extensive product experience, know-how, and technical capabilities across a wide range of fields. We can address all phases related to commercialization, from product planning and compliance to prototyping and mass production. ■Experience Project managers with rich product development experience in various fields at Sony solve each of your commercialization concerns, providing appropriate advice that anticipates everything from the initial phase to mass production and quality assurance. ■Differentiation Specialized technologies in areas where Sony excels, such as miniaturization and optical design, which are key to differentiation. ■Optimal Package Flexible contracting styles tailored to customer needs, from full support from product planning to mass production, to options like "prototyping only" or "design support for mass production." *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationSony Global Manufacturing & Operations (SGMO) has obtained the international standard certification for quality management systems (QMS) in medical devices, "ISO13485," at the Kosei and Koda sites. The following site features an interview with a production support representative for ventilators, which was addressed in 2020. https://www.sony.com/ja/SonyInfo/technology/stories/ventilator/ Under a strict quality control system, we produce medical devices for our customers. Additionally, we leverage the miniaturization and lightweight technologies, as well as design capabilities, cultivated through various Sony products to add value to our customers' products. For more information about our ODM/OEM services, please visit our website. https://www.sony-global-mo.co.jp/products/index.html
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Free membership registrationWe are a group of specialists in various categories such as communication technology and imaging technology. We are responsible for mounted board assembly not only for Sony products but also for external customers. 【Features】 - High-density implementation of components, such as 0402 size parts used in mobile devices like smartphones, with high quality. - High density with a gap between components of 0.1 mm. - Reduction of board footprint by stacking two semiconductor packages. - Improved communication quality through shortened wiring. - Reduced defect rates by using packaged components. - Maintenance and management of quality supported by our unique traceability system. - Customizable support for component selection and circuit board design based on customer requests.
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Free membership registrationWe will introduce our technology that addresses your concerns related to product design, manufacturing, and other aspects of manufacturing, as well as help realize your ideas of "I want to try this." If you have time, please visit our booth. 【Exhibition Information】 - Exhibition Name: Japan Manufacturing World 34th Design & Manufacturing Solutions Expo - Dates: June 22, 2022 (Wednesday) to June 24, 2022 (Friday) - Opening Hours: 10:00 AM to 6:00 PM (Ends at 5:00 PM only on June 24) - Venue: Tokyo Big Sight - Booth Number: 14-31 - Official Website: https://www.japan-mfg.jp/ja-jp.html 【Main Exhibition Contents】 - Element technologies to realize "I want to create this product" - Design capabilities that give you a "step" ahead of competitors - Implementation technologies that support the miniaturization and weight reduction of Sony products - Sony-quality manufacturing that can also accommodate medical devices - Custom power supplies/chargers tailored to a wide variety of needs You can check the list of manufacturing services available for download in PDF format.
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Free membership registrationOur company possesses EMC and wireless evaluation equipment, including a 10-meter anechoic chamber compliant with AV/IT, medical, and automotive devices, and offers testing for various EMC/wireless standards, including wireless-equipped products, under ISO/IEC 17025 accredited management. ■ Main Features of Testing Equipment - 10m Anechoic Chamber: Capable of high-speed testing due to our proprietary technology, also usable for verifying wireless communication distances, and can conduct tests from 9KHz to 40GHz. - EMI Shielded Room: Capable of various EMI/EMS tests such as conducted interference and electrostatic discharge, equipped with constant temperature and humidity facilities to ensure high reproducibility of tests. - Six-Sided Anechoic Chamber: Allows testing of radiated RF electromagnetic fields with six absorbing surfaces, equipped with a fiber optic monitor camera system for malfunction judgment. For more details, please download the PDF or visit our website. Feel free to contact us. https://www.sony-global-mo.co.jp/products/manufacturing/emc_musen/index.html
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Free membership registrationOur company possesses a 10-meter anechoic chamber and EMC/wireless evaluation equipment suitable for AV/IT, medical, and automotive devices, and we provide certification testing for various EMC/wireless projects, including wireless-equipped products, under ISO/IEC 17025 accredited management operations. ■ Features - Support for obtaining EMC and wireless certification - Assistance in resolving EMC and wireless issues - Support from experienced dedicated engineers ■ Application Examples - Resolution of EMC issues based on symptoms - Performance evaluation in wireless design - Cause analysis of market malfunctions ■ Effects and Benefits - Speedy acquisition of EMC certification - Reliable performance guarantee - Proposals from the designer's perspective For more details, please download the PDF or check our company website. Also, feel free to contact us. https://www.sony-global-mo.co.jp/products/manufacturing/emc_musen/index.html
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Free membership registrationThe history of Sony's external power supply business dates back to 1985. As a pioneer of "resonant power supplies," we have provided power supplies for computers and network equipment to our customers. Additionally, we have over 20 years of experience in lithium-ion chargers, catering to a wide range of applications including electric tools and assist bicycles from various manufacturers, not just Sony products. 【Features】 ■ Miniaturization: We have technologies that achieve the world's smallest sizes with our self-developed transformers and semiconductors. ■ Efficiency: We realize top-level high efficiency and high power density in the industry with resonant power supplies. ■ Design capability: We utilize various simulations to shorten design lead times. ■ Use of recycled materials: We contribute to the realization of a circular society through the use of recycled materials. *For more details, please visit our website or feel free to contact us. https://www.sony-global-mo.co.jp/products/manufacturing/dengen/index.html
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Free membership registrationWe will introduce our technology that addresses issues related to product design, manufacturing, and other aspects of manufacturing, as well as realizing our customers' "I want to try this." If you have time, please visit our booth. 【Exhibition Information】 - Exhibition Name: 36th Internepcon Japan - Dates: January 19 (Wednesday) to January 21 (Friday), 2022 - Opening Hours: 10:00 AM to 6:00 PM (Ends at 5:00 PM only on the 21st) - Venue: Tokyo Big Sight - Booth Number: 09-19 - Official Website: http://www.nepcon.jp/ 【Main Exhibition Content】 - Key technologies to realize "I want to create this product" - Design capabilities that give you a "step" ahead of competitors - Implementation technology supporting the miniaturization and weight reduction of Sony products - Manufacturing with Sony quality that can also accommodate medical devices - Data analysis services (demonstrations and seminars are also planned) You can check the list of manufacturing services by downloading the PDF.
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Free membership registrationTo address various social issues such as disaster response and monitoring of people and infrastructure, the utilization of IoT technology is highly anticipated. One of the technologies supporting IoT is LPWA (Low Power Wide Area) communication. Sony offers a service called ELTRES(TM), which is its own LPWA communication standard. Our company accepts inquiries regarding the development and provision of communication devices using ELTRES(TM). *The ELTRES(TM) IoT network service is a communication service provided by Sony Network Communications Inc. ■ Quick Start By selecting the desired features from the standard menu, we can provide evaluation devices at a reduced cost, starting from just one unit. You can begin field testing in a relatively short time. Feel free to rely on us for support during testing and for specification proposals for full-scale implementation. ■ Customization to Fit Customer Needs After solidifying the implementation image during field testing, we will propose dedicated devices necessary for your service. We will work together with you to meet all your needs.
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Free membership registrationOur company possesses data analysis technologies related to demand forecasting and failure prediction, leveraging insights from data utilization within the Sony Group to propose data utilization solutions that include identifying customer business challenges, data analysis, and the final operational state. In demand forecasting, we have expertise in practical applications such as reading numbers for final parts purchasing in consumer AV products, predicting repair arrival for communication equipment, and production planning for semiconductor devices, contributing to solving customer business challenges and expanding business opportunities. Failure prediction is a data analysis service designed to detect failures in production equipment in advance. We have practical know-how in abnormal detection and prediction for various rotating machinery and production equipment, supporting the establishment of systems for stable manufacturing. Furthermore, in response to the recent needs for data utilization, we can also offer the "Data Analysis Course," a data analysis talent development program provided through our internal training system, "Manufacturing Comprehensive University." Please feel free to contact us. Practical examples: Detailed information is included in the PDF materials.
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Free membership registrationIf you are dissatisfied with the current situation, such as wanting to improve product quality, wanting to engage in high-quality manufacturing domestically, or wanting comprehensive support from parts procurement to implementation and assembly, please feel free to consult with us. We will assist you with the know-how, skills, and insights we have accumulated over many years in manufacturing Sony products. You can check the list of manufacturing services available for download as a PDF. 【Features】 - We contribute to product miniaturization through high-density mounting and PoP (Package on Package) implementation. - We have obtained "ISO13485" certification and produce medical devices under a strict quality control system. - By involving engineers from the early stages of development, we achieve smooth prototyping and mass production. - We can also plan and conceptualize the production equipment and systems necessary for manufacturing products.
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Free membership registrationPoP technology is adopted in products that require miniaturization and high density, such as smartphones and digital still cameras, and our company has achieved a cumulative production record of over 100 million units to date. Additionally, we possess technologies for stacking substrates beyond PoP, enabling us to respond to product miniaturization. 【Features】 ■ By stacking two semiconductor packages, it is possible to reduce the footprint on the substrate. ■ By using wiring between the upper and lower packages, we can shorten the wiring length compared to wiring on the substrate, enabling high-speed wiring. ■ By using tested packages with guaranteed quality, we can reduce the failure rate compared to SiP. ■ We can also accommodate substrate stacking beyond PoP. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe support the implementation of small chip components that are essential for miniaturizing substrates, as well as their narrow gap mounting. Our company has contributed to the miniaturization of Sony products by pursuing high-density mounting technology. We provide high-quality support for high-density mounting, such as the implementation of 0402 size components used in mobile devices like smartphones. Additionally, we can also accommodate even smaller 0201 and 03015 size component implementations. 【Features】 ■ Implementation of 0402 size components with narrow gaps ■ Capable of mixed mounting with large components (such as connectors) ■ Also supports the implementation of 0201 and 03015 size components ■ Equipped with solder printing inspection machines, pre-reflow inspection machines, and post-reflow inspection machines to ensure high quality *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationBased on the experience and technology cultivated in the design and production of a wide range of Sony products, our company offers a comprehensive service to support your manufacturing through "proposal, development, design, production, and startup" of production equipment. ■ Design of New Equipment We actively challenge new manufacturing methods, automation, sensing, and other advanced technologies to propose innovative manufacturing solutions. ■ Improvement/Modification of Existing Equipment We provide proposals for improvements and modifications regarding the functionality, performance, design, and UI of the equipment that customers already own. ■ Production CAE By utilizing a virtual factory simulated on a PC, we can verify the manufacturing process. This not only reduces costs such as materials and manufacturing expenses but also achieves high reliability and high-quality manufacturing. *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationSony's manufacturing has created significant innovations in the world. If you provide us with the image of your product or service, we can propose specific product specifications, and along with that, we offer a total solution from advanced design to the establishment of mass production systems. By having engineers participate from the early stages of development, we achieve smooth prototyping and mass production. We can also provide partial support, such as for prototyping only or mass production only. 【Three Core Values Supporting Manufacturing】 ■ Design proposals that enhance brand value ■ Design capabilities that bring ideas to life ■ High quality achieved through abundant technical expertise *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationOur company is equipped with advanced facilities and equipment necessary for mock-up prototypes and handmade prototypes, allowing us to respond to customer requests with short lead times and diverse orders. Depending on the content of the request, we provide modeling services using nine 3D printers of eight different types with varying materials and shaping methods. Additionally, we possess mold manufacturing equipment such as ultra-high precision 5-axis machining centers, which enables us to consider part shapes aimed at mass production through prototype evaluation in a seamless manner. 【Features】 - Equipped with advanced facilities and equipment necessary for mock-up prototypes and handmade prototypes - Capable of short lead times and diverse orders - Capable of outputting 3D scan data of human bodies and more - Capable of creating 3D mock-ups *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationOur company is equipped with advanced facilities and equipment necessary for mock-up prototypes and handmade prototypes, allowing us to respond to customer requests with short lead times and a variety of orders. Depending on the content of the request, we provide modeling services using 9 different models of 3D printers with varying materials and shaping methods. Additionally, we possess mold manufacturing equipment such as ultra-high precision 5-axis machining centers, enabling us to conduct a seamless examination of part shapes with an eye toward mass production through prototype evaluation. 【Features】 ■ Equipped with advanced facilities and equipment necessary for mock-up prototypes and handmade prototypes ■ Capable of responding to short lead times and diverse orders ■ Capable of outputting 3D scan data of human bodies and more ■ Capable of creating 3D mock-ups *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationLeveraging the expertise cultivated through Sony's manufacturing, we contribute to enhancing product strength and accelerating product development by achieving high functionality, high performance, and cost reduction simultaneously. ■ Optical Technology We can develop optical devices and camera modules based on advanced optical design, mold design, molding, film deposition processes, and high assembly technology. ■ Processing Technology We possess processing technology and equipment that cover everything from mold processing to ultra-precision processing at the nano level. We can also provide processed components in addition to development. In addition to the above, we accept various developments tailored to customer requests, so please feel free to consult with us.
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Free membership registrationWe will demonstrate the creativity cultivated through Sony's manufacturing, which focuses on "doing what others do not," and support our customers' new product development with original, high-quality designs. ■ UX/UI Design From the user's perspective, we consult on our customers' product development. We identify issues related to UX (user experience) and usability, and assist from proposing UI (user interface) specifications to evaluation and verification. ■ Product Design By merging design and technology, we pursue usability and beauty as physical objects while proposing original designs that symbolize new experiences. ■ Package Design We propose packages that not only convey the product's appeal at retail but also serve as the appropriate first experience for customers. We work with specialized designers to create high-quality packaging that considers the environment, such as using recycled materials and optimizing packaging for transportation. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur quality evaluation service not only provides assessments but also proposes quality reliability standards and evaluation plans tailored to product specifications, use cases, and lifespan. We engage in discussions with product designers to quickly propose fundamental solutions to quality issues that inevitably arise during the development process. 【Features】 ■ Specialists with Sony's quality evaluation expertise ■ For EMC testing, wireless testing, and certification testing, we have obtained ISO/IEC 17025 laboratory accreditation and can assist with design improvement proposals until certification is achieved ■ Verification of compliance with regulations in various countries, including accessibility requirements, is also possible *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company is a group of specialists in implementation that brings together wisdom from various categories such as communication technology and image technology, and we are responsible for the manufacturing of implementation boards not only for Sony products but also for external customers. We provide highly reliable and high-quality implementation boards by utilizing the technology and know-how cultivated through in-house production. 【Features】 ■ We achieve high reliability and high-quality production. ■ We respond to requests such as component selection and board design. ■ Our unique traceability system ensures quality maintenance and management. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe provide certification testing for various EMC standards and wireless standards, including wireless-equipped products, using facilities accredited under ISO/IEC 17025 and trained engineers. ■EMC Testing We conduct compliance testing for each product group using high-precision 10m anechoic chambers and other facilities. ■Wireless Testing We support various standards required for wireless communication devices, including SAR (Specific Absorption Rate). ■Problem-Solving Support With cutting-edge evaluation and measurement environments, our experienced technical experts assist in problem-solving. Thanks to our unique high-speed EMI measurement system, we can conduct tests in a short period, allowing us to respond quickly to urgent requests. For more details, please download our catalog or feel free to contact us.
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