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  3. 東京材料
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東京材料

EstablishmentDecember 1947
capital22760Ten thousand
number of employees152
addressTokyo/Chiyoda-ku/12th Floor, Shin-Marunouchi Center Building, 1-6-2 Marunouchi
phone03-5219-2180
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last updated:Mar 12, 2021
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東京材料 List of Products and Services

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Test machine Test machine
Measuring instrument Measuring instrument
Liquid application machine Liquid application machine
Adhesive Adhesive
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Silicone Decomposer "Digezil NC"

Silicone decomposer that cuts the siloxane bonds (Si-O-Si), which are the main framework of silicone products! Proven track record of adoption by dozens of companies over many years.

"Daijijiru NC" is a silicone cleaner that cuts the siloxane bonds (Si-O-Si), which are the main framework of silicone products. It does not contain halogen-based solvents and is easy to handle due to its low viscosity, making it suitable for cleaning and maintenance of devices that apply silicone-based adhesives, mastics, and waterproof resins. Additionally, in cases where decomposition is difficult, such as with elevated bridge silicone, heating this product up to a maximum of 50°C can promote decomposition. 【Features】 ■ Low viscosity ■ Non-halogen ■ Excellent silicone decomposition ability ■ Low impact on components ■ Long-standing track record of use #SiliconeCleaning #SiliconeDecomposition #SiliconeRemoval #SiliconeOilRemoval #EliminateSlipperyFloors #MoldCleaning #CleaningComprehensiveExhibition #Intermold *For more details, please download the PDF or feel free to contact us.

  • Cleaning agents
  • Other consumables
  • Other cleaning agents

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Introduction to Premier ESR Features

Introducing the Premier ESR feature!

Introduction to Premier ESR Features

  • Analytical Equipment and Devices

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Rubber Rheometer "Premier RPA"

Rheometer "RPA"! A multifunctional testing machine for rubber that quickly determines various testing conditions such as dispersion, molding, and foaming!

"Premier RPA" is a multifunctional testing machine for rubber rheometers. It is a rubber processing analysis device that can be utilized for yield improvement and feedback into processes. It allows for the use of data from trial and error in prototypes, contributing to the reduction of waste in time, materials, and more. With control over strain, frequency, and temperature, various evaluations can be conducted with a single unit, aiding in cost reduction, testing efficiency, and productivity improvement. The "RPA Sub-Zero" can perform low-temperature tests down to -25°C without using liquid nitrogen. Additionally, the resin rheometer "PREMIER ESR" can measure epoxy resins, thermosetting resins, thermoplastics, and more, regardless of sample shape. [Features] - Sweep testing function (capable of evaluating strain, temperature, and frequency with one unit) - Aids in cost reduction, testing efficiency, and productivity improvement - Stress relaxation tests can be performed on a single sample before and after curing, as well as under other testing conditions - Utilized for yield improvement and feedback into processes - Contributes to the reduction of waste in time, materials, etc., by utilizing data from trial and error in prototypes *For more details, please refer to the PDF materials or feel free to contact us.

  • Other analyses

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Alignment measurement and equipment measurement solution "Easy-Laser"

Comprehensive catalog available. Axis centering, levelness, and vibration measurements can be accurately performed even without skilled techniques. On-site demonstrations are currently being accepted.

Easy-Laser" is a laser measurement tool that allows for precision measurements necessary during the installation and maintenance of equipment, easily performed without the need for skilled techniques. We offer a lineup of products that cater to various measurements such as "shaft alignment," "roll parallelism and level measurement," "machine straightness and squareness measurement," "base flatness measurement," "turbine and bore measurement," and "belt alignment." 【Features】 ■ Enables high-precision and high-quality data measurement regardless of skill level or experience. ■ Allows for laser adjustments while measuring, reducing work time. ■ Instant reporting of measurement data is possible, and trend analysis through data accumulation leads to optimization and extension of inspection frequency, resulting in cost reduction. *We have a comprehensive product catalog and individual catalogs for some products available. Please check them from "PDF Download.

  • Other measurement, recording and measuring instruments

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Compact Moving Dileometer "MDR-C(R)"

A cost-effective vulcanization testing machine compatible with general rubber applications!

We handle the entry-level moving die rheometer 'MDR-C(R)' from Alpha Technologies. With a simple design, it is suitable for batch management in the manufacturing process, optimization of curing time, and compound evaluation. Additionally, it has a small footprint, is space-saving, and is an easy-to-use standalone device with an LCD touchscreen. 【Features】 ■ Die shape: Shielded bi-conical ■ Operable without a computer ■ Versatile LCD touchscreen and excellent user interface ■ Open design allows for easy sample installation and removal ■ Small installation space, etc. *For more details, please download the PDF or contact us.

  • Testing Equipment and Devices

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Mooney viscometer "Premier MV"

Global standard Mooney viscometer

The "Premier MV" is a Mooney viscometer equipped with a patented rotor insertion detection sensor. It complies with ASTM (D1646 & D3346). It features a quick reach to the set temperature and a fast stabilization time. It also includes a patented function for maintaining die balance, known as dynamic symmetry. 【Features】 ■ Complies with ASTM (D1646 & D3346) ■ Quick reach to the set temperature and fast stabilization time ■ Equipped with a rotor insertion detection sensor (patented) ■ Dynamic symmetry (function to maintain die balance: patented) ■ Smart crosshead alignment (function to maintain die sealing: patented) *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments

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Rubber Rheometer "Premier MDR"

A world leader in vulcanization testing machines that provides high reproducibility, high repeatability, and high sensitivity in test results.

The "Premier MDR" is a vulcanization testing machine that detects formulation errors and mixing mistakes while simultaneously measuring foaming pressure. It can be utilized for feedback into the process, contributing to the reduction of time and material waste. It is a world leader that provides high reproducibility, high repeatability, and high sensitivity in test results. 【Features】 ■ Detects formulation errors and mixing mistakes ■ Utilized for feedback into the process ■ Contributes to the reduction of time and material waste ■ Simultaneously measures foaming pressure *For more details, please refer to the PDF document or feel free to contact us.

  • Testing Equipment and Devices

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High-Precision Dispersion Analysis Device "DisperGRADER αview"

We have evolved fundamental optical dispersion analysis methods by adopting advanced technologies.

Our company offers the high-precision dispersion analysis device 'DisperGRADER αview', which achieves excellent reproducibility and low inter-instrument error through advanced optical dispersion analysis technology. This reflection-type dispersion measurement device is designed for testing the dispersion of carbon black in mixed rubber compounds, and it analyzes the shadows of agglomerates on the cut surface of new samples. 【Features】 ■ Rapid and consistent analysis with autofocus ■ Acquisition of numerous data points with a single sample setup ■ Camera moves horizontally on a high-precision rail ■ LED optical system arranged in four locations ■ Automatic and manual scanning functions, etc. *For more details, please download the PDF or contact us.

  • Other analyses
  • Testing Equipment and Devices

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Resin Rheometer "PREMIER ESR"

Equipped with sweep testing functionality! A rotorless viscoelastic measurement device capable of measuring high torque.

The "PREMIER ESR" is a rotaless viscoelastic measurement device that contributes to the reduction of time and material waste. It does not require dedicated sample preparation and can accommodate liquids, pellets, prepregs, powders, etc. Due to its parallel plate die, it does not restrict sample shapes. Measurements can be taken for rubber, epoxy resins, thermosetting resins, thermoplastic resins, and more. 【Features】 ■ Cost reduction and efficiency in testing ■ Easy and quick acquisition of test results ■ Contribution to the reduction of time and material waste ■ Useful for feedback into processes ■ Sweep testing function *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments

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Alpha Care Maintenance Program (CPMP)

We will prepare a program tailored to your needs! Maintenance and inspection of power boxes and motor components.

We would like to introduce our "Alpha Care Maintenance Program (CPMP)." We perform maintenance and inspection work on the power box (fuses, lamps, etc.), motor components (cleaning of position sensors, etc.), and central shaft components (checking bearings, etc.). We have prepared programs tailored to our customers' needs: the "Simple" program includes maintenance and inspection once a year, the "Select" program twice a year, and the "Advantage" program four times a year. 【Maintenance Contract Overview】 ■ Alpha Care Simple: Maintenance and inspection once a year ■ Alpha Care Select: Maintenance and inspection twice a year ■ Alpha Care Advantage: Maintenance and inspection four times a year *For more details, please refer to the PDF document or feel free to contact us.

  • Other contract services
  • Other services

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Calibration work based on ISO 17025

We are conducting additional work at the customer's request and issuing calibration certificates with the A2LA symbol.

We handle products from ALPHA TECHNOLOGIES. The US factory of ALPHA TECHNOLOGIES is accredited as a calibration provider based on ISO17025 by A2LA (American Association for Laboratory Accreditation). Additionally, upon customer request, we perform additional work and issue calibration certificates with the A2LA symbol for customers who have obtained ISO9000. 【PA Testing Work (Excerpt)】 ■ Vibration Frequency Testing ■ Die Closure Force Testing ■ Torque Standard Testing ■ Low Eccentric Angle Testing ■ High Eccentric Angle Testing *For more details, please refer to the PDF document or feel free to contact us.

  • Other contract services
  • Other services
  • Calibration and repair

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Types of film and selection examples

Protects die and seal! A film that minimizes the impact on test results.

Raw rubber and compounds may release various contaminants when subjected to high-temperature tests and vulcanization tests. Contaminants can dirty the die, making it slippery and potentially causing corrosion. The film protects the die and seals, reduces maintenance costs for the equipment, and minimizes the impact on test results. The PDF document provides detailed information on recommended films and handling films. Please download and take a look. [Recommended Film Conditions] ■ Maximum Test Temperature ■ Maximum Strain Amount ■ Test Time and Temperature ■ Presence of Automatic Sample Transport *For more details, please refer to the PDF document or feel free to contact us.

  • Other polymer materials
  • others

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[Information] First Session on Natural Rubber

There are several classification methods for rubber, such as "based on chemical structure" and "based on application"!

This document covers natural rubber. Natural rubber is obtained from the latex of the rubber tree called Hevea Brasiliensis, which is native to the Amazon basin in South America. It is coagulated and dried, and can be broadly classified into sheet rubber (including crepe) and block rubber. We provide explanations using tables, including "Classification of Rubber," "Grade Standards for Sheet Rubber according to the Green Book (1969)," and "SMR Standards," so please take a moment to read through it. 【Contents (partial)】 ■ Introduction ■ Classification of Rubber ■ Natural Rubber (NR) ・Sheet Rubber ・Block Rubber *For more details, please refer to the PDF document or feel free to contact us.

  • Rubber

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[Information] 2nd Meeting on Synthetic Rubber

Classification methods for synthetic rubber, such as "classification by use" and "classification by molecular composition and structure"!

Synthetic rubber has been developed in a wide variety of types to suit different purposes. This document introduces the classification methods for synthetic rubber. It explains classifications such as "classification based on the presence or absence of double bonds in the main chain," "classification by application," and "classification according to JIS K6397," using diagrams and tables, so please take a moment to read it. 【Contents (partial)】 ■Synthetic Rubber - Classification based on the presence or absence of double bonds in the main chain - Classification by application - Classification according to JIS K6397 - Classification based on molecular composition and structure *For more details, please refer to the PDF document or feel free to contact us.

  • Rubber

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[Data] 3rd Session: The Properties of Rubber and Its Secrets

"Reinforcement with additives" and "reinforcement through alloying"! Introducing various methods of "reinforcement" for rubber.

Why does rubber have various properties, such as being highly elastic like a super ball, having oil resistance, and heat resistance? In this document, let's consider the reasons why these properties differ depending on the type of rubber. We explain the "secrets of rubber's strength," including "reinforcement by fillers" and "reinforcement by crystallinity," so please take a moment to read it. [Contents (partial)] ■ Secrets of rubber's strength - Reinforcement by fillers - Reinforcement by crystallinity - Reinforcement by alloying *For more details, please refer to the PDF document or feel free to contact us.

  • Rubber

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[Data] 4th Session: The Properties of Rubber and Its Secrets <Part 2>

The secrets of rubber's heat resistance are featured! The properties of rubber can be explained by four basic factors.

This document introduces the characteristics of rubber and its secrets. It provides clear explanations using diagrams on topics such as "The structure and stability of rubber molecules," "What affects the stability of rubber molecules," "The secrets of rubber's heat resistance," and "Can oil-resistant rubber withstand all types of oil?" Additionally, factors contributing to the properties of rubber are also presented in a table, so please take a moment to read it. [Contents (partial)] ■ The secrets of rubber's heat resistance - The structure and stability of rubber molecules - What affects the stability of rubber molecules - Changes due to oxidation ■ Can oil-resistant rubber withstand all types of oil? - Polarity - Other factors affecting oil resistance *For more details, please refer to the PDF document or feel free to contact us.

  • Rubber

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[Data] 5th Session: The Properties of Rubber and Its Secrets <Part 3>

I will explain the types and characteristics of various rubber based on the classification of JIS K6397!

This document introduces the properties of rubber and its secrets. It includes information on M-group rubbers such as "Ethylene Propylene Rubber (EPM, EPDM)", "Acrylic Rubber (ACM)", and "Fluoro Rubber (FKM)", covering manufacturing methods, structures, characteristics, and applications. Please take a moment to read it. [Contents (partial)] ■ Types and properties of various rubbers ■ M-group rubbers ・Ethylene Propylene Rubber (EPM, EPDM) ・Acrylic Rubber (ACM) ・Fluoro Rubber (FKM) ・Chlorosulfonated Polyethylene (CSM) *For more details, please refer to the PDF document or feel free to contact us.

  • Rubber

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[Data] 6th Session: The Properties of Rubber and Its Secrets <Part 4>

Introducing the manufacturing methods, structures, features, and applications of O-rings and R-rings!

This document introduces the properties of rubber and its secrets. It includes information on O-group and R-group rubbers such as "epichlorohydrin rubber (CO, ECO, GCO, GECO)," "natural rubber (NR)," and "isoprene rubber (IR)," covering their manufacturing methods, structures, characteristics, and applications. Please take a moment to read it. [Contents (partial)] ■ O-group rubbers - Epichlorohydrin rubber (CO, ECO, GCO, GECO) ■ R-group rubbers - Natural rubber (NR) - Isoprene rubber (IR) - Butadiene rubber (BR) *For more details, please refer to the PDF document or feel free to contact us.

  • Rubber

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[Data] 7th Session: The Properties of Rubber and Its Secrets <Part 5>

A detailed explanation of the widely produced and consumed general-purpose synthetic rubber "styrene-butadiene rubber"!

This document introduces the properties of rubber and its secrets. It includes information on O-group rubbers such as "Styrene-Butadiene Rubber (SBR)", "Chloroprene Rubber (CR)", and "Butyl Rubber (IIR)", covering their manufacturing methods, structures, characteristics, and applications. Please take a moment to read it. 【Contents (partial)】 ■ O-group Rubbers - Styrene-Butadiene Rubber (SBR) - Chloroprene Rubber (CR) - Butyl Rubber (IIR) *For more details, please refer to the PDF document or feel free to contact us.

  • Rubber

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[Data] 8th Session: The Properties of Rubber and Its Secrets <Part 6>

Such as 'acrylonitrile butadiene rubber' used for various applications! An explanation of O-group rubber.

This document introduces the properties of rubber and its secrets. It includes information on O-group rubbers such as "Acrylonitrile Butadiene Rubber (NBR)", "Hydrogenated NBR (HNBR)", and "Norbornene Rubber (NOR)", covering their manufacturing methods, structures, characteristics, and applications. Please take a moment to read it. [Contents (partial)] ■ O-group rubbers - Acrylonitrile Butadiene Rubber (NBR) - Hydrogenated NBR (HNBR) - Norbornene Rubber (NOR) *For more details, please refer to the PDF document or feel free to contact us.

  • Rubber

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[Data] 9th Session: The Properties of Rubber and Its Secrets <Part 7>

Publication of manufacturing methods, structures, characteristics, and applications of "silicone rubber," which exhibits excellent heat resistance and cold resistance!

This document introduces the properties of rubber and its secrets. It includes manufacturing methods, structures, characteristics, and applications of "silicone rubber (VMQ, PVMQ, FVMQ)", "urethane rubber (U)", and "polysulfide rubber", among others. Please take a moment to read it. 【Contents (partial)】 ■Q Group Rubber ・Silicone Rubber (VMQ, PVMQ, FVMQ) ■U Group Rubber ・Urethane Rubber (U) ■T Group Rubber ・Polysulfide Rubber ■Z Group Rubber ・Phosphazene Rubber *For more details, please refer to the PDF document or feel free to contact us.

  • Rubber

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[Data] 10th Session: The Properties of Rubber and Its Secrets <Part 8>

Types and characteristics of polymer materials "TPE" and "liquid rubber" that can be molded with plastic processing machines!

This document introduces the properties of rubber and its secrets. It includes information on thermoplastic elastomers (TPE), a type of polymer material that can be molded using plastic processing machines, and the types and properties of liquid rubber, which has flowability at room temperature. Please take a moment to read it. 【Contents (partial)】 ■ Thermoplastic Elastomers (TPE) - Types and properties ■ Liquid Rubber - Types and properties *For more details, please refer to the PDF document or feel free to contact us.

  • Rubber

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[Data] 11th Session: The Properties of Rubber and Its Secrets <Part 9>

A detailed explanation of "recycled rubber," which can shorten mixing time and has excellent dimensional stability for unbridged materials!

This document introduces the properties of rubber and its secrets. It includes the characteristics and types of "recycled rubber" and "latex," which can shorten mixing time and exhibit superior dimensional stability and cohesion of uncrosslinked materials. Please take a moment to read it. 【Contents】 ■ Recycled Rubber - Manufacturing Methods - Types - Properties ■ Latex - Properties of Latex - Features of Types of Latex *For more details, please refer to the PDF document or feel free to contact us.

  • Rubber

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Belt Alignment "Easy-Laser XT190"

Compatible with various belts! Easily adjust the alignment of the adjustment side machine. [On-site demonstrations available!]

The "Easy-Laser XT190" is a magnetic product that can be installed in just a few seconds. According to the program, a laser transmitter is attached to one sheave and a receiver to the other, creating a laser plane that is parallel to the reference sheave. The receiver reads the positional relationship with the laser plane and displays the offset and angle values digitally in real-time. This allows for easy alignment of the adjusting side machinery. 【Features】 ■ Both the transmitter and receiver have magnetic reference surfaces ■ Easily attachable to sheaves ■ Can be mounted with double-sided adhesive tape or clamps ■ Excellent design ■ Suitable for both large and small sheaves *For more details, please refer to the PDF document or feel free to contact us.

  • Belts and pulleys

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Vibration monitoring and analysis tool 'Easy-Laser XT280'

Display live values and analysis values on the measurement unit! You can create reports when connected to the app [On-site demos available!].

The "Easy-Laser XT280" is a vibration monitoring and analysis tool that allows for easy display and use of vibration signals. This product automatically performs vibration analysis functions based on the operating speed of the machinery, helping to diagnose issues such as unbalance, misalignment, and looseness. The system is designed to perform vibration measurements from pumps, motors, fans, bearings, and more. The measurement unit displays vibration frequency plots and can monitor the severity of vibrations and the condition of bearings. 【Features】 ■ Easy display and use of vibration signals ■ Automatic execution of vibration analysis functions ■ Useful for fault diagnosis ■ Ability to create reports when connected to the app ■ Live values and analysis values displayed on the measurement unit *For more details, please refer to the PDF materials or feel free to contact us.

  • Analytical Equipment and Devices

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High-precision digital level "Easy-Laser XT290"

Digital levels are a very convenient tool for installing and adjusting a wide variety of machines! [On-site demonstrations available!]

The "Easy-Laser XT290" is an item that should be added to your laser alignment system, with accuracy guaranteed by a precisely polished hardened steel base. It features a wide measurement range, very fast level stability, and an easy-to-read TFT color display with graphics. The measurement procedures become quick and simple. Additionally, there are two holes for attaching brackets. Please feel free to contact us if you need assistance. 【Features】 ■ Can read and follow adjustment values at points on the machine where adjustments are made ■ Bright color display ■ More safety by placing it inside a safety fence while measuring values from the outside ■ Ability to create and share photo reports (PDF, Excel) ■ Possible to record values during dynamic measurements *For more details, please refer to the PDF materials or feel free to contact us.

  • Other measurement, recording and measuring instruments

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Shaft Alignment "Easy-Laser XT440"

The measurement app works on both iOS and Android! You are not restricted to specific methods of operation. [On-site demos available!]

The "Easy-Laser XT440" is the first model in the XT series that supports new cross-platform technology. It allows data display on various mobile devices, providing the flexibility to work with equipment suitable for the customer. Additionally, by downloading the XT free app, all necessary measurement programs are included. 【Features】 ■ Data display on multiple platforms ■ Option to choose whether to have a user-friendly display unit ■ Ability to use the measurement unit set with a different display ■ Equipped with both IP66 and IP67 waterproof and dustproof performance *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments

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Shaft Alignment "Easy-Laser XT550"

IP66 and IP67 certified! Operates for up to 20 hours, quick setup for machines【On-site demonstrations available!】

We would like to introduce the 'Easy-Laser XT550' that we handle. The measurement unit "XT50M/S" uses a dot laser and a one-axis square PSD. The organic LED display at the tip shows the angle of the unit, making it easier to position on the shaft. Additionally, the fixed knob positioned diagonally securely holds the unit on the rod, and the robust aluminum exterior guarantees great stability. 【Features】 ■ Automatically compensates for thermal expansion of machines ■ Understands adjustment direction more intuitively ■ Always available for new measurements, with automatic saving ■ Improves measurement values under poor conditions ■ Aligns machines with more than two legs *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments

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Shaft Alignment "Easy-Laser XT660"

Automatically corrects thermal expansion of machines! New measurements always available【On-site demonstrations in progress!】

The "Easy-Laser XT660" is a platform-based alignment system. It allows data to be displayed on various mobile devices, enabling customers to choose the device that suits them best. By simply downloading the free XT app, all the necessary measurement programs are included. Additionally, you can combine several measurement units with a selected display unit or use a measurement unit set with a different display. There are no licensing hassles. 【Features】 ■ Data display on multiple platforms ■ Option to choose a user-friendly display unit or not ■ Measurement unit sets can be used with a different display ■ Rugged, equipped with IP66 and IP67 waterproof and dustproof performance *For more details, please refer to the PDF document or feel free to contact us.

  • Other measurement, recording and measuring instruments

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Shaft Alignment "Easy-Laser XT770"

Equipped with waterproof and dustproof performance! It will finish on time without interruption even in harsh working conditions. [On-site demonstrations available!]

The "Easy-Laser XT770" is a powerful product within the XT shaft alignment system. Thanks to groundbreaking cross-platform technology, you can freely choose the display that is suitable for your work. By simply downloading the free XT app, all the necessary measurement programs are included. Please feel free to contact us when needed. 【Features】 ■ Automatically compensates for thermal expansion of machines ■ Understand adjustment directions more intuitively ■ Always available for new measurements, with automatic saving ■ Improves measurement values under poor measurement conditions ■ Alignment of machines with more than two legs *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Core Drilling

We will introduce a case where E540 can be used to check bearing misalignment and display the adjustment range!

Here is a case study of a blower (bearing alignment) using "Easy-Laser." Using the spacer of 600mm and a shaft diameter of Φ300 with the laser alignment system "E540," we can check for bearing misalignment and display the adjustment range. Measurements are taken every time during regular maintenance. Additionally, in the case of a seawater pump (alignment between the engine and gearbox), we use the "E710" system for alignment measurements. This product allows for easy misalignment measurement even at a distance due to its wireless communication. 【Case Overview】 ■ Blower (bearing alignment) - Using the laser alignment system "E540" - Capable of checking bearing misalignment and displaying the adjustment range ■ Seawater Pump (alignment between the engine and gearbox) - Performing alignment measurements using the "E710" system - Easy misalignment measurement possible even at a distance due to wireless communication *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Wind Power

Measuring even when the operator is at a distance! Introducing examples of safe and easy measurement during shaft rotation.

We would like to introduce a case study of wind power generation (alignment of the gearbox and generator) using "Easy-Laser." We are conducting alignment measurements using the "E540" system. Easy-Laser allows for wireless communication, enabling measurements to be taken even when the operator is at a distance, and it ensures safe and easy measurements during shaft rotation. Additionally, we have case studies on wind power generation (measuring the flatness of the flange between the tower and the nacelle). If you have any inquiries about implementation, please feel free to consult with us. 【Case Overview】 ■ Wind Power Generation (Alignment of Gearbox and Generator) - Using the laser alignment system "E540" - Measurements can be taken even when the operator is at a distance ■ Wind Power Generation (Measuring the Flatness of the Flange between the Tower and Nacelle) - Using lasers to measure the flatness of the flange between the tower and nacelle - 360-degree measurement of the flange flatness with a receiver *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Extruder

We will introduce a case where centering the extruder can reduce the load on the screw!

We will introduce a case study of alignment between the gearbox and the cylinder using "Easy-Laser." By aligning the extruder, we can reduce the load on the screw. A transmitter is installed on the gearbox side to measure the misalignment of the cylinder. By reducing the load on the product, it is possible to decrease the defect rate. Additionally, there are cases where a laser transmitter was installed on the gearbox to adjust the positions of the cylinder's inlet and outlet relative to the center of rotation. 【Case Overview】 <Alignment between the gearbox and the cylinder> ■ Reducing the load on the screw ■ Measuring the misalignment of the cylinder ■ Reducing the load on the product to decrease the defect rate ■ Adjusting the positions of the cylinder's inlet and outlet ■ Measuring the straightness of the cylinder alone *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Machine Tools

We will introduce a case where stable product quality assurance is possible by quantifying straightness with a laser and making adjustments.

Here is an example of straightness measurement of a turret lathe using "Easy-Laser." By installing a transmitter on the spindle (rotating body), straightness can be measured. By quantifying straightness with a laser and making adjustments, it is possible to ensure stable product quality. There are many other examples as well. If you have any inquiries about implementation, please feel free to consult us. 【Case Overview】 ■ Install a transmitter and measure straightness ■ Quantify straightness with a laser and make adjustments ■ Ensure stable product quality *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Shipbuilding

Introducing a case where we can check the error at the bearing center and make real-time adjustments!

We will introduce a case of shaft alignment measurement for propeller shafts using "Easy-Laser." You can check the alignment between the gearbox and the screw shaft bearing. It is possible to confirm the error between the center of the gearbox's rotating axis and the center of the screw shaft bearing, and adjustments can be made in real-time. Additionally, for the alignment measurement of the stanchion tube, a laser system can be used during the acceptance inspection to verify the product. 【Case Overview】 ■ Propeller Shaft Alignment Measurement - You can check the alignment between the gearbox and the screw shaft bearing. - Adjustments can be made in real-time. ■ Stanchion Tube Alignment Measurement - A laser system can be used for product verification during acceptance inspection. *For more details, please refer to the PDF document or feel free to contact us.

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[Case Study] Parallelism of Rolls

Setup and measurement are very easy! Here is an example of quantifying the incident angle and measuring the roll tilt.

We would like to introduce a case study of the roll parallelism measurement system by "Easy-Laser." The roll alignment system "E975" is very easy to set up and measure. The receiver captures the laser beam from the transmitter and quantifies the incident angle to measure the tilt of the roll. Additionally, we have examples of roll parallelism measurement and tire recycling equipment. If you have any inquiries about implementation, please feel free to consult us. 【Case Overview】 ■ Using the roll alignment system "E975" ■ Very easy setup and measurement ■ The receiver captures the laser beam and quantifies the incident angle ■ Measures the tilt of the roll ■ Measures the parallelism of calendar rolls *For more details, please refer to the PDF document or feel free to contact us.

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[Case Studies] Others

Introducing examples of measuring flatness and parallelism of fixed and movable molds!

We will introduce a case of hyper compressor alignment measurement using "Easy-Laser" (between the crosshead and the yoke housing). We perform flatness and parallelism measurements of the fixed mold and the moving mold. By using the laser transmitter setup, we can measure the alignment between the crosshead and the yoke housing. Additionally, in the case of die-casting machine molds, it is possible to measure the flatness and parallelism of the fixed mold and the moving mold. 【Case Overview】 ■ Hyper compressor alignment measurement (between the crosshead and the yoke housing) - Laser transmitter setup ■ Die-casting machine molds - Flatness and parallelism measurements of the fixed mold and the moving mold *For more details, please refer to the PDF document or feel free to contact us.

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Laser alignment system (generator, reducer, engine)

Reduce maintenance costs and improve production efficiency! Why not start alignment with Easy-Laser?

We would like to introduce the "Laser Alignment System" by Easy-Laser. Our lineup includes the line laser "XT440," the dot laser (1-axis) "XT660" and "XT550 (explosion-proof version)," as well as the dot laser (2-axis) "XT770." We propose the systems that our customers need. Please feel free to consult us when you need assistance. 【Some of the many improvements brought by properly aligned shafts】 ■ Increased machine uptime and productivity = Stable production ■ Extended lifespan of bearings and seals = Reduced parts replacement ■ Complete sealing = Reduced leakage and improved working environment ■ Optimal use of lubricant film = Reduced overheating risks and secondary disasters ■ Decreased lubricant leakage = Reduced lubricant consumption *For more details, please refer to the PDF document or feel free to contact us.

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Wind power generation (core alignment and flange flatness)

It is possible to align the speed increaser and generator while the coupling is removed and the brake is fixed!

The "wind power generation" involves the alignment of the gearbox and generator. Since significant forces act on wind turbines, the safety of maintenance technicians is of utmost importance. With the EasyLaser shaft alignment system, you can align the gearbox and generator while removing the coupling and securing the brakes. 【Features】 ■ Alignment system for wind power generation gearbox and generator ■ Measurement possible even with the gearbox rotation fixed ■ Measurement of flatness and parallelism of wind power blades and tower flanges ■ Usable for flanges of all sizes *For more details, please refer to the PDF document or feel free to contact us.

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Belt Alignment XT190 (Pulley Centering)

Measurement can be done in two ways: visually or digitally! Data can be saved and transferred to a PC.

The "Belt Alignment XT190" can measure the alignment (parallelism) of pulleys for V-belts and timing belts, as well as chain sprockets. Measurements can be taken in two ways: visually or digitally. Additionally, by using the display unit "XT11" or a tablet, data can be saved and transferred to a PC. 【Features】 ■ Capable of measuring alignment (parallelism) ■ Measurements can be taken visually or digitally ■ Data can be saved and transferred to a PC *For more details, please refer to the PDF document or feel free to contact us.

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