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  3. 積水テクノ成型 新事業開発部
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積水テクノ成型 新事業開発部

addressTokyo/Minato-ku/2-10-4 Toranomon (Okura Prestige Tower)
phone03-6626-2749
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last updated:Jan 09, 2024
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(Development product) Heat dissipation + EMC countermeasure product (Development product) Heat dissipation + EMC countermeasure product
(Developed product) Micro-order molded product (Developed product) Micro-order molded product
Vehicle parts Vehicle parts
Environmental products Environmental products
Sekisui Container Sekisui Container
(Developed

(Developed product) Micro-order molded product

We are developing plastic molded products with micro-rough surface shapes at the level of several tens of microns, utilizing our long-established injection molding technology and know-how, which could not be addressed by conventional techniques. We have achieved ultra-high precision injection molding with rib shapes of 20μm in height and convex shapes of 15μm in height with a small gradient. This enables us to serve a wide range of industries, from research and development equipment in the bio and medical fields to cutting-edge automotive sensing components and fine electronics parts for smartphones and other information communication devices. We can not only replace existing products but also apply our multifaceted technology from the development of new ideas to mass production. By fully utilizing the technology, development resources, and production systems of the SEKISUI Group, we will provide full support for mass production while conducting product planning, prototype development, and verification tests to meet our customers' ideal products.

Achieving low-cost and mass production of plastic micro-forming through injection molding!

A must-see for those struggling with cost issues and mass production problems related to conventional resin cutting products, silicone molding, and film lamination!

The "Micro Order Injection Molding Products" from Sekisui Techno Molding feature thousands of fine patterns arranged within a 5mm square, including "convex shapes" and "rib shapes" with a height of 20μm. In addition to product design, we also support resin material design and compounding. We welcome not only specific shape proposals but also requests such as "we want to impart this kind of performance." We offer one-stop support from prototyping to mass production, so please feel free to consult with us first. 【Features】 ■ Achieves shapes with a few micrometers order and high aspect ratios through injection molding ■ Offers higher mass production capability compared to machined products and silicone resin cast products ■ Capable of handling large production lots ■ Wide selection of resins available, including the ability to produce with transparent resins e.g., PC, cyclic olefin resins COP/COC *For more details, please refer to the PDF document or feel free to contact us.

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Plastic injection molded products that enable mass production of high aspect ratio shapes.

Are you struggling with fine shapes at a high aspect ratio? We can accommodate product formation and mass production even with steep gradients such as a height of 15μm, a slit width of 6μm, and a gradient of 2°.

The "Micro Order Injection Molding Products" from Sekisui Techno Molding achieve shapes with a few micrometers in order and high aspect ratios through injection molding. We welcome not only specific shape proposals but also requests such as "We want to impart this kind of performance." We provide one-stop support from prototyping to mass production, so please feel free to consult with us. We can also accommodate large quantities of fine-shaped products with short lead times. 【Features】 ■ Achieves high aspect ratio shapes through injection molding ■ Product formation is possible even with steep gradients ■ High mass production capability using molds, allowing for quick turnaround on large lots We anticipate applications in the mobility and semiconductor fields, so please take a look at our PDF materials or feel free to contact us.

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Micro-order molded products

Responding to the needs for mass production and cost reduction of molded products with micron-level unevenness. Water-repellent and dirt-resistant properties can also be imparted without coating.

Our company provides injection molding technology that meets the needs for mass production and cost reduction of molded products with fine irregularities, such as rib shapes of approximately 20μm. Even when a large number of flow path chips are required, we can deliver them at a low cost and within a short lead time, and it is also possible to impart water-repellent and hydrophilic properties without coating. Utilizing the technical know-how, development resources, and production system of the SEKISUI Group, we can consistently handle everything from material selection (some modification), product design, manufacturing, to quality control. [Examples of Molded Products We Can Produce] ■ Rib height 25μm, rib width 20μm, tip R5μm ■ Convex height 15μm, slit width 6μm, slope 2° We can accommodate a wide range of resins, including PC and cyclic olefin resins (COP, COC). [Effects and Applications] ■ Fine pattern molding for micro wells, micro plates, and the bottoms of cell culture containers ■ Promotion of disposability in the medical and bio fields due to the mass production capability of injection molding ■ Imparting reflection, water-repellent, and anti-soiling properties ■ Adding both water-repellent and hydrophilic functions to the surface of molded products *You can view cross-sectional diagrams of molded products and SEM images from the PDF download. Please feel free to contact us for inquiries.

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