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ジャパンビジネスイノベーション

addressTokyo/Minato-ku/414 Tensho Minami Aoyama Building, 2-4-15 Minami Aoyama
phone03-6459-2818
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last updated:Nov 21, 2023
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Case Studies of Successful Updates to Machinery and Equipment Using Manufacturing Subsidies

We introduce 20 cases of companies that were selected for the manufacturing subsidy supported by our company. Inquiries for the 17th public offering are also being accepted.

For those who want to introduce the latest machines and systems necessary for high-precision manufacturing but are struggling with financial constraints, and for those who feel disadvantaged against competitors due to outdated equipment, we have prepared a guidebook summarizing successful case studies of machinery installation and details on utilizing subsidies. Download it now and let’s elevate your business to the next level together. 【Some Examples of Adoption】 ◎ Prototype development using high-output lasers for precision machinery and difficult-to-cut materials ◎ Metal product processing with high-precision micro-machining and cost reduction, shortened delivery times ◎ Printing industry prototype development of highly effective sales promotion tools ◎ Sign manufacturing industry development of energy-saving technologies utilizing special techniques ◎ Automotive parts manufacturing establishment of a consistent system to meet client needs ◎ Chemical product manufacturing introduction of high-performance machinery for new material development *The materials can be viewed immediately from the "PDF Download." Additionally, we are holding free consultations using Zoom to better understand your situation and propose optimal solutions. Please contact us for more details. ("Zoom" is a trademark of Zoom Video Communications, Inc.)

  • Management consultant/Small business consultant

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[Case Study: Manufacturing Subsidy] Establishing a Production System that Responds to Customer Needs

Semiconductor manufacturing machines and machine tools! We were able to respond quickly to the processing of difficult-to-cut materials that require high precision!

We would like to introduce a case where a prototype parts manufacturing company utilized the third round of the Monozukuri Subsidy to solve challenges. In recent years, a global shortage of parts has led to production halts in industries such as automotive, IT devices like smartphones, and home appliances. Due to the impact of COVID-19, factories in China are currently shut down, causing disruptions in parts procurement from China for various manufacturers. Plans are underway to switch procurement sources to domestic suppliers, and new requests for parts supply are being made to primary and secondary suppliers. As a result, we have introduced high-speed, high-performance machining centers to enhance cutting power, productivity, and reliability. [Overview] ■ Implementation: Prototype parts manufacturing industry ■ Background: Requests for parts supply due to global parts shortage ■ Solution: Improved cutting power, productivity, and reliability *For more details, please refer to the related links or feel free to contact us.

  • Other processing machines

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[Case Study: Manufacturing Subsidy] Realization of Ultra-Deep Hole Processing through the Introduction of New Machinery

In-house production of ultra-deep hole machining for straightness and orthogonality! We have accumulated ultra-high precision machining technology and know-how.

We would like to introduce a case where the automotive parts manufacturing industry utilized the third round of the Monozukuri Subsidy to solve challenges. The required components for the lubrication device demand high precision in straightness and orthogonality. The customer's competitors are in a near-monopoly state in the field of lubrication devices, and to compete in the market, high precision and high functionality in the operation of lubrication devices, as well as reliability, are essential. This also necessitated ultra-deep hole machining parts with high precision in straightness and orthogonality, along with a reduction in production lead times and the development pace of lubrication devices. To address this, a high-performance machining center was introduced, enabling the prototype development of LED neon signs and improving productivity. [Overview] - Implementation: Automotive parts manufacturing industry - Background: Demand for high precision and high functionality in processing, and reliability - Solution: Establishment of ultra-precision machining technology with a concentricity of 0.005mm *For more details, please refer to the related links or feel free to contact us.

  • Other processing machines

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[Case Study: Manufacturing Subsidy] Development of New Products through the Introduction of New Production Equipment

Production conditions can be determined numerically! It has become possible to manufacture different existing products and new products on the same production line.

We would like to introduce a case where a manufacturing subsidy for the food manufacturing industry was utilized to solve challenges. One of our main products, which is popular for diets as a low-calorie and low-carbohydrate ingredient, is used in various dishes. However, while there is high demand in winter, demand tends to decline in summer. To address this, we developed a new product that can be enjoyed even in summer and established a system where both existing and new products can be manufactured on the same production line. Due to the need for efficiency in the production process and expansion of sales, we implemented a new production system. [Overview] ■ Implementation: Food manufacturing industry ■ Background: Efficiency in the production process and sales expansion ■ Solution: Establishment of a production line utilizing data effectively *For more details, please refer to the related links or feel free to contact us.

  • Machinery and equipment installation/dismantling/relocation

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[Case Study: Manufacturing Subsidy] Expansion of Production Capacity through the Introduction of New Machinery

The reduced workers were able to work in other processes, leading to an overall improvement in production capacity!

We would like to introduce a case where the manufacturing subsidy for metal parts manufacturing was utilized to solve challenges. Our clients expressed a need for a system that could increase parts supply by 2 to 3 times due to the rising demand for machinery amidst a global parts shortage, and they requested that we supply these parts with short lead times and at low prices. The challenges included automation, 24-hour operation, reducing production lead times, and improving yield rates to lower costs and shorten delivery times. In response, we implemented high-speed, high-performance automated processing machines. 【Overview】 ■ Implementation: Metal parts manufacturing ■ Background: Response to increased production requests due to global machinery parts shortages ■ Solution: Establishment of an automated, 24-hour production system *For more details, please refer to the related links or feel free to contact us.

  • Other processing machines

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[Case Study: Manufacturing Subsidy] Significant Improvement in Productivity through the Introduction of New Machinery

Lead time is about one-third! With the reduction effect of four processes, nine people can be reassigned to the assembly process!

We would like to introduce a case where the Tokyo Metropolitan Government's subsidy for the signboard manufacturing industry was utilized to significantly improve productivity through the introduction of new machinery. There was a period when there was a rapid increase in inquiries from major steel companies and large general contractors regarding the installation of new products with large designs and sophisticated patterns in ultra-high-rise buildings, JR stations, and the metropolitan expressway in Tokyo. As a result, the production capacity of general machinery could not meet the rapidly increasing demand, making it necessary to expand production capacity through the introduction of new machinery. We implemented the reduction of four processes: the introduction of a new steel plate cutting machine and laser processing machine, the creation of laser processing fixtures, the installation of fixtures, the rework of sheet metal cutting, and the deburring of adhesive surfaces. [Overview] ■ Industry: Signboard manufacturing ■ Background: Expansion of production capacity to meet increasing demand ■ Solution: Establishment of a production increase system through process reduction and layout changes *For more details, please refer to the related links or feel free to contact us.

  • Printing Machinery

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[Case Study: Manufacturing Subsidy] Innovation in Processing through the Introduction of High-Performance Robots

Rapid response for high-precision and complex-shaped products! Achieving cost reduction and shorter delivery times through improved productivity is also possible.

We would like to introduce a case where the manufacturing subsidy for the molding parts manufacturing industry was utilized to solve challenges. From upstream clients, there were demands for high precision of molded products, complexity of product shapes, requests for lower prices, and shorter delivery times due to just-in-time delivery. In terms of the business environment, there has been an increase in demand for molded parts related to residential equipment products such as kitchens and unit baths for single-family homes, as well as products related to computers, LEDs, and displays. Thanks to the innovative technology of the introduced robots, high-precision positioning has been achieved, allowing for the rapid extraction of complex products without causing damage. [Overview] ■ Implementation Site: Molding Parts Manufacturing Industry ■ Background: Responding to Customer Needs ■ Solution: Establishment of Innovative Technology *For more details, please refer to the related links or feel free to contact us.

  • Other industrial robots

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[Case Study: Manufacturing Subsidy] Introduction of a 3D printer for in-house production of prototypes.

We have become able to create product models that meet the high quality and high precision demanded by customers in line with actual conditions!

We would like to introduce a case where a construction materials trading company utilized a manufacturing subsidy to solve challenges. The issue was that without owning a 3D printer, outsourcing product models took over two weeks, making it difficult to conduct timely proposal sales, resulting in lost opportunities. In order for our company to improve management capabilities and grow as a building materials trading company, it was necessary to shift from outsourcing to in-house production to shorten the lead time for product models and reduce costs, so we introduced a high-performance 3D printer. [Overview] ■ Implementation: Construction materials trading company ■ Background: Shortening lead time for product models, in-house production ■ Solution: In-house production through the introduction of a high-performance 3D printer *For more details, please refer to the related links or feel free to contact us.

  • 3D Printer

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[Case Study: Manufacturing Subsidy] Responding to Needs through the Introduction of IT Sewing Machines

Examples of achieving reductions in sewing processes, shortened time, and effects of quality homogenization and stabilization!

We would like to introduce a case where the sewing industry utilized manufacturing subsidies to address customer needs through the introduction of IT sewing machines. In traditional sewing operations, there were challenges such as long lead times due to numerous processes before product completion, the need for skilled techniques to operate old manual sewing machines, variations in skill levels among workers leading to inconsistent quality, and poor productivity due to outdated machinery across multiple processes. By introducing IT sewing machines, we were able to achieve significant improvements. 【Overview】 ■ Implementation: Sewing industry ■ Background: Addressing customer needs and improving productivity through the introduction of IT sewing machines ■ Solution: Enhancing productivity in the sewing process, standardizing and stabilizing quality *For more details, please refer to the related links or feel free to contact us.

  • Contract manufacturing

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[Case Study: Manufacturing Subsidy] Stainless Steel Equipment and Energy Conservation

It is possible to reduce the number of processes! We have achieved improved productivity, lower costs, and shorter delivery times.

We would like to introduce a case where a comprehensive pipe processing manufacturer utilized manufacturing subsidies to solve challenges. By introducing new machinery and leveraging the technology the company has cultivated over many years, they developed a prototype of stainless steel sprinkler piping equipment, which has become a new pillar of their business, replacing the previously only available iron equipment. The technical challenges included establishing processing technologies for high precision dimensions and bending angles (precision equipment), as well as improving workability and safety. They introduced a new bending machine (pipe bending machine) to enhance the safety, workability, and productivity of the products. [Overview] ■ Client: Comprehensive pipe processing manufacturer ■ Background: Prototype development of stainless steel sprinkler piping equipment ■ Solution: Improvement of product safety, workability, and productivity *For more details, please refer to the related links or feel free to contact us.

  • Contract manufacturing

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[Case Study: Manufacturing Subsidy] Establishment of High-Precision Processing for Multi-Joint Robot Parts

We will introduce a case where we established ultra-precision processing technology capable of meeting stricter concentricity standards!

We would like to introduce a case where the manufacturing subsidy for the automotive parts manufacturing industry was used to solve challenges. The issues included the requirement from robot manufacturer Company Y for ultra-precision machining accuracy with a concentricity of 0.005mm, and the poor yield rate of robot parts. To achieve ultra-high quality and ultra-high precision with a concentricity machining accuracy of 0.005mm, shorten the production lead time of the machining process, and significantly improve productivity through a substantial increase in yield rate, we introduced new machinery and equipment. [Overview] ■ Implementation: Automotive parts manufacturing industry ■ Background: Responding to the needs of robots ■ Solution: Establishment of technology for ultra-precision machining accuracy with a concentricity of 0.005mm *For more details, please refer to the related links or feel free to contact us.

  • Contract manufacturing

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[Case Study: Manufacturing Subsidy] Improvement of High Productivity through CNC Introduction

By supplying components to fields involved in Japan's research and development, we have contributed to the accumulation of technology and know-how!

We would like to introduce a case where the manufacturing subsidy for prototype parts was utilized to solve challenges. The technical challenges included strengthening the ability to handle small lot production, establishing high-precision processing technology for high-hardness difficult-to-cut materials, establishing dimensional processing technology for high hardness, reducing costs, responding to short delivery times, miniaturizing parts, establishing high-precision processing technology for weight reduction, lowering prices through improved production lead times and yield rates, enhancing safety, and reducing environmental impact. By introducing high-speed, high-precision CNC machines, we resolved these issues by establishing high-precision processing technology and responding to miniaturization and weight reduction. [Overview] - Implementation: Prototype parts manufacturing industry - Background: Manufacturing of prototype development parts for new product development by manufacturers - Solution: Establishing high-precision processing technology and responding to miniaturization and weight reduction *For more details, please refer to the related links or feel free to contact us.

  • Contract manufacturing

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What kind of support aims to obtain manufacturing subsidy approval?

How to be selected for the Monozukuri Subsidy and the Business Restructuring Subsidy!

<For companies with such concerns, we recommend utilizing subsidies> - Unable to expect an increase in sales, no profits, and wanting new customers - Unable to produce high-precision products with current equipment and systems, wanting to introduce the latest technology - Compared to competitors, the current machinery and systems are losing in the competition <Top 5 Reasons for Not Being Selected> 1. Anything is fine as long as I can receive a subsidy 2. Completely outsourcing to a consultant! Just paying the money and hoping the consultant does it properly 3. Lack of seriousness in creating a business plan Consider how much effort is required to achieve an operating profit of 10 million yen 4. Not knowing how to create a subsidy project plan 5. The vision after introducing machinery and systems, and what to do with the company is vague and undecided.

  • Management consultant/Small business consultant

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[Case Study: Manufacturing Subsidy] Time Reduction and Precision Improvement through Simultaneous Processing

High-precision machining of difficult-to-cut materials and shorter delivery times! Solved by responding to the demand for high-precision products and improving cycle times!

We would like to introduce a case where the manufacturing subsidy for difficult-to-cut materials was utilized to solve challenges in the parts processing and manufacturing industry. By leveraging the technology and know-how we have cultivated so far, we have introduced a new type of composite CNC lathe to produce high-quality precision bolts that can meet the detailed needs of automobile manufacturers. We will establish technology for high-precision cutting of high-difficulty materials used in automobiles, which are expected to continue growing, thereby establishing differentiation and superiority over competitors. [Overview] ■ Implementation: Parts processing and manufacturing industry for difficult-to-cut materials ■ Background: Responding to the detailed needs of automobile manufacturers ■ Solution: Addressing the demand for high-precision products and improving cycle time *For more details, please refer to the related links or feel free to contact us.

  • Contract manufacturing

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[Case Study: Manufacturing Subsidy] Introduction of high-performance machinery for new material development.

Examples of meeting the needs for stabilizing the quality of new materials, improving quality, reducing costs, and shortening delivery times!

We would like to introduce a case where the manufacturing subsidy for manufacturing was utilized to solve challenges in the chemical product manufacturing industry. For several years, we have been conducting joint research and development of new materials with our company and a university, and we are currently focusing on one of the new materials that is attracting attention. It was necessary to introduce new equipment for the prototype development aimed at productizing this new material. Additionally, we will realize a production method that reduces environmental impact while responding to the needs of major manufacturers whose main business is IT-related products for shorter delivery times and lower costs. [Overview] ■ Implementation target: Chemical product manufacturing industry ■ Background: Introduction of new equipment and response to major manufacturers' needs ■ Solution: Stabilization of quality and improvement of productivity *For more details, please refer to the related links or feel free to contact us.

  • Contract manufacturing

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[Case Study: Manufacturing Subsidy] Establishing a Consistent System to Meet Client Needs

Introducing a case where high precision and shorter delivery times were achieved through 4-axis simultaneous machining and reduction of setup changes!

We would like to introduce a case where the manufacturing subsidy for monozukuri (manufacturing) was utilized to solve challenges in the automotive parts manufacturing industry. The necessity for introducing new machinery and equipment arises because the currently owned machinery cannot meet the high precision and short delivery time demands for aluminum alloy parts; therefore, new MC machining centers and high-precision measuring equipment are required. The technical challenges include delays in outsourcing due to the lack of high-precision MC machining centers, which hampers the ability to respond to short delivery times, as well as the inability to conduct product measurements that meet customer needs. By introducing high-precision MC machining centers and other equipment, we were able to achieve higher precision and shorter delivery times. [Overview] - Implementation Site: Automotive Parts Manufacturing Industry - Background: Responding to the needs of major automobile manufacturers - Solution: Achieving high precision in products through the introduction of high-precision MC machining centers *For more details, please refer to the related links or feel free to contact us.

  • Contract manufacturing

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[Case Study: Manufacturing Subsidy] Development of Energy-Saving Technology Utilizing Special Techniques

A case of developing a high-precision production method for the establishment of high-precision fine processing technology for acrylic plates!

We would like to introduce a case where a sign manufacturing company utilized the Monozukuri Subsidy to introduce a new CNC machine. The technical challenges included establishing high-precision micro-processing technology for acrylic sheets up to 300mm thick, developing processing methods to improve productivity, and contributing to environmental impact reduction through the development of LED neon signs. To continue growing the business, it was necessary to solve problems and challenges through new capital investment. By utilizing the Monozukuri Subsidy to introduce a new CNC machine, it became possible to prototype and develop LED neon signs and improve productivity. [Overview] ■ Implementation: Sign manufacturing industry ■ Background: Establishment of high-precision micro-processing technology for acrylic sheets ■ Solution: Development of high-precision production methods through the introduction of a new CNC machine *For more details, please refer to the related links or feel free to contact us.

  • Contract manufacturing

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[Case Study: Manufacturing Subsidy] Development of Cutting Tool Prototypes through the Introduction of New Machinery

We will introduce examples of achieving shorter delivery times, lower costs, higher precision, and improved inspection accuracy!

We would like to introduce a case where we utilized the manufacturing subsidy for the cutting tool manufacturing industry to implement high-precision inspection equipment and a new wireless discharge machine. In response to the needs of our major clients for shorter delivery times, cost reduction, the use of difficult-to-cut materials for special cutting tools, and improvements in precision and inspection accuracy, we needed to establish products and production systems that differentiate us from competitors and enhance our competitiveness. Therefore, by utilizing the manufacturing subsidy, we were able to leverage the high output, high precision, and high-speed processing capabilities of the new wire discharge machining system, enabling us to perform high-precision machining of complex shapes in high-hardness difficult-to-cut materials. 【Overview】 ■ Implementation: Cutting tool manufacturing industry ■ Background: Shorter delivery times, cost reduction, increased precision, and enhanced inspection accuracy ■ Solution: Improvement of high-precision machining technology and establishment of an inspection system *For more details, please refer to the related links or feel free to contact us.

  • Contract manufacturing

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[Case Study: Manufacturing Subsidy] Prototype development of highly effective sales promotion tools.

Significantly improved appeal is possible! We have become able to enhance consumers' purchasing motivation.

We would like to introduce a case where the manufacturing subsidy for the printing industry was utilized to solve challenges. The development of new sales promotion tools faced three challenges: plate output, UV printing methods, and visual issues related to usage. To address these challenges, it was necessary to establish a new production line. By utilizing the manufacturing subsidy, we were able to introduce printing machines, which resolved issues related to plate output and UV printing. [Overview] ■ Implementation: Printing industry ■ Background: Challenges with plate making and printing ■ Solution: Resolution of issues related to plate output and UV printing *For more details, please refer to the related links or feel free to contact us.

  • Contract manufacturing

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[Case Study: Manufacturing Subsidy] Development of New Products Using High-Precision Processing Technology

Processing of high-hardness difficult-to-cut materials is possible! Achieving stability in quality through the establishment of high-precision micro-machining technology on the vertical axis.

We would like to introduce a case where the manufacturing subsidy for the metal processing industry was utilized to solve challenges. Among medical professionals involved in healthcare, there is a growing demand for high-hardness, difficult-to-machine stainless steel materials with antibacterial properties. However, the existing production equipment could not meet customer needs. Therefore, a new "high-output laser CNC machine" was introduced. We will conduct prototype development to respond to the detailed needs of customers, improve productivity, and achieve shorter delivery times. [Overview] ■ Implementation: Metal processing industry ■ Background: Product development of high-hardness, difficult-to-machine stainless steel materials with antibacterial properties ■ Solution: Establishment of high-precision micro-machining technology using laser CNC *For more details, please refer to the related links or feel free to contact us.

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[Case Study: Manufacturing Subsidy] High-Precision Microfabrication with Low Cost and Short Delivery Time

We have solved the challenges of high-precision machining of high-hardness difficult-to-cut materials, improving productivity, shortening delivery times, and increasing yield rates!

We would like to introduce a case where the manufacturing subsidy was utilized to solve challenges in the metal product processing industry. A small and medium-sized manufacturing company in Tokyo has been producing molds for badges for many years. Recently, they have faced the crisis of losing market share to low-cost overseas molds entering the Japanese badge mold market. To prevent such a situation, they have made management efforts and continued their business. Currently, they are struggling with unstable quality, low productivity, inability to respond to short delivery times, difficulty in reducing costs, and challenges in handling sudden orders. To address these issues, they utilized the manufacturing subsidy to establish high-precision micro-machining technology through the introduction of a new CNC machine. [Overview] - Industry: Metal product processing - Background: Strengthening competitiveness against low-cost products - Solution: Establishment of high-precision micro-machining technology through the introduction of a new CNC machine *For more details, please refer to the related links or feel free to contact us.

  • Contract manufacturing

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[Case Study: Manufacturing Subsidy] Prototype Development Using High-Power Lasers for Difficult-to-Cut Materials

There are effects such as the realization of stable titanium deep processing technology to respond to the demand for switching to titanium and improvements in productivity!

We would like to introduce a case where the manufacturing subsidy for precision machinery and equipment manufacturing was used to solve challenges. The company was founded in the 1980s and has 25 years of history. It is engaged in the development and sales of software and processing machines to automate cutting processes and the manufacturing of press molds. To compete against rival products from overseas companies entering the Japanese market, the company aims to strengthen its competitiveness by leveraging the characteristics of a 50W fiber laser marker for deep metal engraving, innovate its management, defend its market from foreign companies, and expand its market share. Therefore, using the manufacturing subsidy, the company developed high-precision deep engraving technology for titanium using fiber lasers. 【Overview】 ■ Implementation sector: Precision machinery and equipment manufacturing ■ Background: Market defense against foreign companies and expansion of market share ■ Solution: Development of high-precision deep engraving technology for titanium using fiber lasers *For more details, please refer to the related links or feel free to contact us.

  • Contract manufacturing

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Manufacturing Subsidy Application Support Service

We support innovation in small and medium-sized enterprises with manufacturing subsidies.

Our company provides support for acquiring manufacturing subsidies, offering prompt information on subsidies and assistance in creating application forms that are more likely to be accepted. With a track record of over 400 cases, we can cater to a wide range of industries and business types. If you have previously applied for subsidies or funding and were unsuccessful, this is your chance. First, let us take the time to listen to your story. 【Examples of machinery and equipment accepted for the "Manufacturing Subsidy"】 ■ CNC lathes ■ NC machine tools ■ Robots ■ Laser processing machines ■ Measuring instruments ■ 3D CAD/CAM, etc. *For more details, please download the PDF or contact us.

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