エステックエンジニアリング List of Products and Services

The "A-eye lipstick" is an advanced vision system driven by artificial intelligence that performs automated real-time inline lipstick inspection. The process, which had to rely on visual inspection, is fully automated. It can accommodate not only lipsticks but also various cosmetics. Thanks to AI-driven technology, it achieves high precision without depending on product transportability! We will contribute to improving your product quality, reducing labor, and increasing efficiency, thereby benefiting your company. 【Features】 ■ High quality assurance through an AI-based system ■ Inspection capabilities extend beyond product appearance to include engravings, packaging, and more ■ Compatible with various cosmetics, not just lipsticks ■ Can be integrated into existing production lines ■ Support available in Japan from consideration to delivery and after-sales service ◎ Exhibition Information ◎ Exhibition Name: CITE JAPAN 2025 Date: May 14 (Wed) - May 16 (Fri), 2025 Location: Pacifico Yokohama Booth Number: N9-25 A seminar will be held! Please check the "Basic Information" section below for details.

• Other analytical and testing equipment

"AI Robot Appearance Inspection" is a proven solution for anomaly detection that uses a robotic arm to lift and rotate bottles, allowing a camera to conduct inspections with greater detail than the human eye from all angles. The captured images are analyzed by a machine learning algorithm (AI) that has been trained in advance for defect recognition. By utilizing machine learning, the traditional method of rotating products with a vortex mixer is no longer necessary. This advanced solution enables inspections of products with pen-shaped designs and others, breaking free from conventional product transport technologies. It offers new options for appearance inspection to pharmaceutical companies of all sizes, from small to large. We also provide inspection equipment tailored for commercial production scales, as well as for research and clinical trial-related needs. [Inspection Capabilities] ■ Foreign substances such as fine particles (distinguished from bubbles) ■ Scratches ■ Cracks ■ Seal errors ■ Fill volume, etc. *For more details, please refer to the related links or feel free to contact us.

• Other appearance and image inspection equipment

We would like to introduce the 'NOTURA Disc' manufactured by Notter, which we handle. With conventional tablet press punches, when the punch head comes into contact with the roll, a large load is applied to the roll and a strong torque is applied to the punch tip, leading to issues related to wear and damage. The 'NOTURA Disc' rotates only the disk on the punch head during contact, thereby eliminating the load from the rotational motion and alleviating the load on the punch tip. It can also resolve issues such as friction at the punch head and the polishing friction of the round tablet mold. 【Features】 ■ Load-free from rotational motion ■ Alleviation of load on the punch guide key, punch tip, roll, and punch head ■ Easy to replace *For more details, please download the PDF or feel free to contact us.

• Other Tablet Presses

We handle the granulator "Polygran(R)" by realizing technical benefits and providing specialized technology for dry granulation machines. The special supply hopper design accommodates all processes. It is fully equipped with instruments and allows for free adjustments due to its gap mechanism. 【Features】 ■ Gap and compression force measurement with calibration equipment ■ Perfect gap sealing system ■ Data collection during the process ■ Easier assembly due to reduced compatibility parts ■ Granulation system with two-stage control, etc. *For more details, please download the PDF or contact us.

• Other granulators and granulators

The "SADE MX-BT" is a weight sorting machine that facilitates quality control, sorting, and automatic classification of industrial small parts used for various applications. The weight range can be simply divided into two categories of pass or fail, or groups of five predetermined weight ranges can be set. The standard "SADE MX" is designed for extremely small parts weighing up to 2.5g, but there is also a version that can handle weights up to 9g, allowing for the handling of a wide variety of sizes and shapes within that weight range. 【Features】 ■ Supports products weighing 2 to 9g ■ Capable of sorting into 3 to 5 categories (filling quantity can be specified) ■ High precision ■ Compatible with various shapes and sizes ■ Outputs statistical reports *For more details, please download the PDF or contact us.

• Gravity and weight sorting machine

【We can solve these concerns!】 - Checking a vast number of batch reports from contractors takes too much time manually... - Different formats from clients make automation difficult... - We want to reduce mistakes in batch releases (human errors)... 【Strengths of this product】 - Fully automated processing: Just throw scanned data into the PC - Speeding up and automating integration and analysis with AI - Capable of handling handwritten input and non-standard formats 【Exhibition Participation Scheduled】 ＜INTERPHEX Week Tokyo＞ Date: June 26 (Wed) - 28 (Fri), 2024 Venue: Tokyo Big Sight, Booth Number: East Hall 4, 30-32, Estec Engineering Co., Ltd. 'CONNECT' is an AI solution for integrating and analyzing batch reports for batch release (shipment determination) management tasks. 【Notable Features】 - Streamlines the approval process and promotes seamless collaboration with CMO - Capable of validating the system itself - Automatically confirms that all batches comply with strict quality standards - Reduction of human errors: Minimizes manual checks and lowers the likelihood of errors affecting batch releases.

• Pharmaceutical and cosmetic factory software and systems

We handle tablet inspection machines, tablet capsule inspection machines, and capsule inspection machines manufactured by PRODITEC. These machines can transport and inspect pentagonal, crescent-shaped, and tightly rounded tablets without any issues. Even inexperienced operators can switch parts in 20 to 30 minutes, allowing for stable inspections that do not depend on operator skill. Over 500 units have already been installed worldwide. The tablet inspection machine can process up to 600,000 tablets per hour, the tablet & capsule inspection machine can process up to 600,000 tablets per hour and 260,000 capsules per hour, and the capsule inspection machine can process up to 260,000 capsules per hour. We offer a complete lineup. 【Features】 ■ High superiority in transporting irregularly shaped tablets ■ Quick part switching in a short time ■ Autonomous recipe setting ■ User-friendly HMI *For more details about the inspection machines and the conditions for tablet and capsule discharge, please download the PDF materials or feel free to contact us.

• Other sorting machines and foreign object removal equipment

We handle OPTEL's "OPEN SITEMASTER(TM)", which provides information exchange management among various systems involved in serialization. It collects data from the packaging line while adjusting site-level operations and can send reports to enterprise platforms like ERP, as well as to L4 serialization managers. Please feel free to contact us if you have any inquiries. 【Features】 ■ Centralized configuration and monitoring ■ Batch flow settings available ■ Serial number management ■ Flexible and modular architecture ■ Network independence, etc. *For more details, please download the PDF or contact us.

• Data Mining
• Other Software

We handle the printing and verification of each carton and offer OPTEL's "CARTONTRACKER(TM)", which ensures accurate serialization identification. It is built with a scalable configuration and allows for item-level serialization as well as conversion from serialization to aggregation. Please feel free to contact us if you have any inquiries. 【Benefits】 ■ Accurate and robust carton handling ■ Turnkey implementation ■ Tool-less switching ■ Support for achieving compliance with 21CFR Part 11 *For more details, please download the PDF or contact us.

• Other analytical and testing equipment
• others

We handle OPTEL's "BOTTLETRACKER(TM)", which facilitates the verification of serial numbers and the aggregation of bottles without affecting the production flow. Various inspections are possible, such as verifying the presence and placement of labels and leaflets. This product is designed to enhance your line efficiency through leaner operations and improve quality and compliance with labeling regulations. Please feel free to contact us if you have any inquiries. 【Features】 ■ 360° EPC reading ■ Detection of the presence and placement of labels/leaflets ■ Tracking codes printed continuously with inkjet ■ Discharge function with confirmation capability ■ Speed of up to 300 bottles per minute *For more details, please download the PDF or contact us.

• Other analytical and testing equipment
• others