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  3. ジャパンセパレーター
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ジャパンセパレーター

EstablishmentDecember 1993
addressGifu/Tajimi-shi/22-1 Kinzan Town
phone0572-21-2460
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last updated:Sep 08, 2023
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ジャパンセパレーター List of Products and Services

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Automatic Dilution Device for Cutting Fluid [Coolant Supply] *Demo Available

Just by pressing a button, you can complete 20L of cutting fluid with a specified concentration of ±0.5% in about 2 minutes, successfully achieving a 50% reduction in the desired concentrate!

The "QSCS-20A" deliberately does not use ejectors with significant variability; instead, it measures "water" and "concentrate" separately and mixes them thoroughly with a stirrer. As a result, the concentration remains consistently stable, allowing the "concentration adjustment dial" to be set to 1/2, which achieves the desired concentration on the tank side. Consequently, the amount of concentrate used is halved, leading to significant cost savings (based on customer results). Are you facing issues such as "unstable concentration of cutting fluid," "wanting to significantly reduce waste of concentrate," "labor-intensive replenishment of cutting fluid," or "difficulty in securing personnel"? This machine will immediately solve these problems. 【Features】 - It accurately produces the specified concentration within ±0.5% by completing the liquid at half concentration, considering water evaporation. - "Water" and "concentrate" are measured separately, and sufficient stirring completes the cutting fluid. - Additionally, by equipping a SUB tank and sensors later, it can achieve fully automated operation with automatic oil supply. - A 100L SUB tank, sensors, and motor valves for complete automation are available separately. - It contributes to factory automation with zero labor costs. *For more details, please refer to the PDF document or feel free to contact us.

  • Other physicochemical equipment

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Backwash-type ultra-precision filtration device [*Demo available*]

Quickly recover extremely small contaminants from 1μ to over 10μ! The filter can be backwashed and used for a long time, contributing to improved operational efficiency and cost reduction.

This product was developed to collect fine chips from various sources by using a metal filter made of sintered metal (SUS316). The metal filter has high strength and does not crack or break under pressure. It has low clogging even with repeated use, making it highly effective for collecting fine materials. The metal filter can be backwashed using high-pressure cleaning, allowing for long-term use of filtration and backwashing, which reduces running costs and makes it suitable for capturing various fine materials. No filtration aids are required, and it can reliably collect particles ranging from 1 to 10 μm, as well as particles over 100 μm, simultaneously and effectively. The collected chips can be removed in a dry state. 【Features】 ■ Reliable collection of particles larger than 1 to 5 μm ■ No filtration aids required ■ Long-term use is possible as the metal filter can be backwashed at over ten times the input pressure. ■ The easy chip discharge mechanism allows for removal in a dry state. ■ The device uses sintered metal (SUS316), enabling collection from various sources and excellent durability. *For more details, please download the PDF or feel free to contact us.

  • Filtration Equipment

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Motor Cyclone Device "Tyhoon"

No filter needed! Capable of collecting from 1 micron to 10 microns, with good performance and low price.

The "Tyhoon" is a super high-speed motor cyclone device that filters solely through centrifugal force, like a centrifuge. It achieves a filtration accuracy of over 98% without the use of filters or elements. This is sufficient for chip separation, which previously relied on expensive centrifuges such as grinding machines. It can be used in various industries including machine tools, molds, automotive, steel, heat treatment, electronics, chemicals, and food. 【Features】 ■ Excellent cost performance ■ No need for filters, eliminating replacement hassle ■ Everything can be automated with optional equipment ■ The only running cost is electricity; no other expenses are required *For more details, please refer to the PDF document or feel free to contact us.

  • Filtration Equipment

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Coolant liquid automatic dilution device

Are you manually making coolant for your machine tools? We have achieved full automation.

The "Coolant Liquid Automatic Dilution Supply Device" accurately mixes the concentrated liquid to a specified concentration and quickly supplies the finished coolant liquid to the machine via a pump. It allows for safe continuous operation during unmanned operation from day to night, enabling operators to focus on processing tasks. Since it does not use an ejector, there are no variations due to changes in temperature, water pressure, or the viscosity of the concentrated liquid, allowing for precise manufacturing at the set concentration. 【Features】 ■ Automatic management of liquid levels with sensors ■ Prevents workpiece burning due to reduced cutting fluid ■ Eliminates tool breakage and machine downtime ■ One unit can simultaneously supply 10 to 50 machine tools ■ Complies with ISO12000, contributing to hygiene management in the factory *For more details, please refer to the PDF document or feel free to contact us.

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Sludge recovery device "Super Clean Mate"

Easy to use with vacuum cleaner-like operability! Quickly collects sludge accumulated in the tank.

The "Super Clean Mate" is an efficient device that removes only the sludge accumulated inside the coolant tank of machine tools. It can quickly perform tasks with its powerful suction, and the collected liquid is filtered and returned to the tank. Its compact design with casters allows it to be used anywhere in the factory. If you have concerns such as "I want to extend the life of the cutting fluid," "cleaning sludge is a hassle," or "I want to improve quality," please feel free to contact us. 【Features】 ■ Quickly performs tasks with powerful suction ■ Easy to use with vacuum cleaner-like operability ■ Compact with casters, usable anywhere in the factory ■ Long lifespan and cost reduction with the use of back filters ■ Removes accumulated foreign substances (sludge, mud, chips) such as cast iron chips, aluminum chips, and iron-based chips from the bottom of the tank without draining the liquid *For more details, please refer to the PDF document or feel free to contact us.

  • Other environmental equipment

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Floating Oil Recovery Device "Yu-Clean"

It is possible to quickly remove floating oil with high-purity oil! Reduces floor stickiness and prevents rust formation.

"Yukurin" is a device that allows for oil recovery simply by floating a float. No liquid level adjustment is needed, and the oil recovery rate is over 95%. For a standard 200L tank, recovery is possible in 20 minutes, and it can be moved to the next machine for rotation. This product serves three roles, achieving "cost reduction" such as extending the life of liquids and tools, as well as realizing "quality improvement" and "environmental enhancement." 【Features】 ■ Easy oil recovery anytime, anywhere ■ The float device has a simple structure and only needs to be floated on the water surface ■ It automatically follows the liquid level height, so no adjustment is necessary ■ The oil-water separation tank has a sealed internal structure ■ You can adjust the height of the floating oil position by turning a nut *For more details, please refer to the PDF document or feel free to contact us.

  • Other environmental equipment

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Floating Oil Recovery Device "Pure Mini"

The drained oil becomes a concentrated oil of about 95-98%! Introducing a compact and high-performance floating oil recovery device.

"Pure Mini" can quickly remove floating oil with high-purity oil. Even if a small amount of oil accumulates in the separation tank, it does not immediately flow into the oil tank due to its structure. Thin oil, debris, and scum containing water are concentrated here and combine with the thick layer of oil. As the oil volume increases, it flows through the passage and enters the oil tank, accumulating. As oil accumulates, the oil level gradually rises, and when it reaches the upper limit, a photoelectric sensor activates, causing a piston connected to an air cylinder to move and cut off the flow from below. While blocking the oil from below, this state is maintained for a while to allow for water separation. The separated oil becomes a concentrated oil of about 95-98%, and the piston at the tip of the air cylinder moves to guide the oil from the separation tank. [Features] - Quickly removes floating oil with high-purity oil - Compact, lightweight, and high-performance *For more details, please refer to the related links or feel free to contact us.

  • Oil-water separator

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Sludge recovery device "Ecology"

Can simultaneously collect sludge and floating oil with one unit! Usable in NC, MC, and grinding operations.

"Ecology" is a sludge recovery device that can simultaneously collect sludge and oil with just one unit. It purifies the coolant liquid and can also remove floating oil and aluminum dust at the same time. The power source uses compressed air, which is available anywhere in the factory, and since it does not use electricity, there are no sparks generated, allowing it to be used anytime and anywhere. The collection of sludge and floating oil can be completed in one step instead of two. [Features] - Quickly collects accumulated foreign substances (sludge, mud, chips) and floating oil - The coolant liquid becomes clean with just the sludge recovery operation - Equipped with a high-performance oil-water separation device on top - The compact unit can be used anywhere in the factory - Easy to move with casters *For more details, please refer to the related links or feel free to contact us.

  • Filtration Equipment

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