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  1. Home
  2. Testing, Analysis and Measurement
  3. TANIDA かほく本社工場
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Testing, Analysis and Measurement
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TANIDA かほく本社工場

EstablishmentMay 1, 1962
capital10000Ten thousand
number of employees180
addressIshikawa/Kahoku-shi/Takamatsu E27-1
phone076-237-9400
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last updated:Nov 20, 2023
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  • Products/Services(64)
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TANIDA List of Products and Services

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X-ray inspection contract service [Compatible with large products] Obtained Nadcap certification

Supports X-ray inspection of large products such as giga casts!

KILT possesses different types of X-ray equipment, including X-ray CT and transmission X-ray, capable of performing X-ray inspections on products of various materials and sizes. The state-of-the-art X-ray CT system "FF85" is equipped with a 600kV mini-focus X-ray tube, boasting one of the largest outputs in the country, and a 225kV micro-focus X-ray tube, which is optimal for high-resolution X-ray imaging. It also features two detectors: a line sensor and a flat panel, allowing for CT scans of all types of objects. We are also skilled in X-ray inspections of large products such as giga-casts. The maximum work size for the FF85 is Φ1300×2000 mm, while the maximum work size for transmission X-ray is 2000×2000×1500 mm. We can flexibly accommodate various materials, shapes, and sizes, so please feel free to consult with us. Our X-ray inspection process and inspector system have obtained Nadcap certification, an international certification in the aerospace field, and our experienced inspectors will propose the optimal inspection methods tailored to your needs. Additionally, we comply with various public standards in the aerospace sector and can provide inspection data in accordance with your desired standards.

  • Contract Inspection

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Announcement of New Service Addition and Brochure Renewal

Launch of cutting and casting simulation services!

We have renewed our inspection service brochure and added new services to provide our customers with more comprehensive offerings! This update features an increased volume compared to the previous version. Below are the new services we are introducing. - Cutting Service We offer cutting services for large materials up to 1500mm x 1500mm x 300mm using a gantry machine. - Casting Simulation By analyzing casting simulations, we can clarify appropriate plans and the causes of defects. We encourage our existing customers to download the latest brochure and check the details of the new services.

  • Contract Inspection

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Purity inspection: Contamination analysis by image judgment [Contract testing]

Extract the colors from the captured image data! Analyze the characteristics of the material information for each contamination.

Using a high-precision 3CCD color camera to capture images of the collected filter, we analyze the material information characteristics of each contamination by extracting the colors from the captured image data. The extracted data can be classified by dimensions and area. Please feel free to consult us when needed. 【Cleanliness Inspection】 ■ Work Size: Φ450×200mm ■ Contamination Collection and Filtration: Vacuum extraction of liquid ■ Cleaning Agent: Hydrocarbon-based cleaning agent ■ Filter Size: Φ47mm ■ Filter/Filter Roughness ・Paper/7μm, Membrane (Cellulose Mixed Excel)/5μm *For more details, please refer to the PDF document or feel free to contact us.

  • Contract Inspection

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Ultrasonic cleaning: Compatible with various work sizes and materials [Contract inspection]

You can set appropriate cleaning conditions according to the material and characteristics of the item!

A large cleaning tank with a capacity exceeding 4000L. It can accommodate work sizes up to a maximum of 1,100×1,100×1,000mm. It is suitable for cleaning various materials such as metal, plastic, and ceramics, and appropriate cleaning conditions can be set according to the material and characteristics of the items. 【Ultrasonic Oscillator Modes】 ■ Proximity Dual Frequency Switching (DUAL) ■ FM Oscillation (FM) ■ Single Frequency Oscillation (SINGLE) ■ Pulse Oscillation (PULSE) *For more details, please refer to the PDF document or feel free to contact us.

  • Ultrasonic Cleaner

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Welding processing: Welder qualification based on AWS regulations [Contract inspection]

We accept repair welding and joining welding of aluminum alloys and magnesium alloys.

Our company has obtained certification for welders based on AWS D17.1 (Welding Standards for Aerospace Products) and AMS 2694 (Repair Welding of Castings). Since the quality of welding can vary significantly depending on the welder, we also ensure thorough management of our welders. Please feel free to consult with us when needed. 【Inspection that Accelerates Innovation】 ■Manual TIG Welding (GTAW Welding) *For more details, please refer to the PDF materials or feel free to contact us.

  • Processing Contract

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Heat treatment processing: Heat treatment also meets aerospace quality/Nadcap certification [Contract inspection]

Our company provides heat treatment records for all heat treatments!

Our company has obtained Nadcap certification and provides high quality. Because heat treatment cannot be verified later to see if the process was carried out correctly, we provide heat treatment records for all heat treatments. Please feel free to consult us when you need our services. You can request with confidence. 【Heat Treatment Furnace Specifications】 ■ Maximum Work Size: 1,500×1,500×1,000mm ■ Heat Treatment Methods: T4/T5/T6/T7 ■ Productivity (T6 Treatment): 2 batches/day × 3 machines ■ JIS/AMS Heat Treatment Standards: AMS 2750/2771/2768 *For more details, please refer to the PDF document or feel free to contact us.

  • Processing Contract

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3D printing: Significantly reduced prototyping period / Half of the conventional time at 2.5 months.

Easily respond by simply editing the 3D design data! Reduce the update period and costs for molds.

By being able to form the core mold, which was previously created in multiple parts, into a single unit, we can reduce the time required for shaping and assembly work. Furthermore, when modifying or updating the mold, there is no need to completely remake the wooden model; it can be easily addressed by simply editing the 3D design data, thereby reducing the time and cost associated with mold updates. 【3D Printer Equipment (Partial)】 ■ C-MET "Sand Casting Meister SCM-1800" ■ ExOne "S-MAX Pro" *For more details, please refer to the PDF document or feel free to contact us.

  • Prototype Services

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Casting simulation: Seeking optimal solutions, not just analysis.

You can quickly pursue the root causes of issues and analyze various proposals for easy evaluation!

By utilizing simulations, it is possible to visualize temperature distributions and flow velocity distributions during the flow of hot water, which are not visible in reality. As a result, it allows for early identification of causes of defects and the analysis of various proposals, enabling easy evaluation and efficient pursuit of optimal solutions. 【Example of Analysis Time】 ■Mesh Count: 1,250,000 ■Analysis Time: Approximately 10 minutes *For more details, please refer to the PDF document or feel free to contact us.

  • Contract Analysis

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Sample processing: One-stop service for everything / Heat treatment of samples and test pieces

Capable of carrying out all processes independently! We will adjust quality, delivery time, and cost to meet our customers' requests.

Our company not only performs processing but also conducts heat treatment of samples and test pieces, and we can provide heat treatment records. Since we can carry out all processes independently, we can control quality, delivery time, and costs according to our customers' requests. Please feel free to consult us when you need our services. 【Machinery Specifications (Partial)】 ■ Work Size: Φ10×10mm to Φ1,500×1,500mm ■ 5-Axis Machining Center - Makino Milling: T1…5 units, a500Z…5 units, a800Z…2 units, a81NX…3 units ■ Multi-Tasking Lathe: Mazak INTEGREX 300, 3 units ■ Compatible Materials: Aluminum / Magnesium / Titanium / Heat-Resistant Alloys, etc. * For more details, please refer to the PDF document or feel free to contact us.

  • Contract Inspection

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Material testing: Capable of meeting international standards [Contract testing]

The equipment for each test is manufactured by major overseas manufacturers! It can meet international specifications such as ASTM.

Our testing equipment is manufactured by major overseas manufacturers and can meet international specifications such as ASTM. Similarly, we will issue test reports according to your specific requirements. Please feel free to consult us when you need our services. 【Inspection Services】 ■ Tensile Testing Machine ■ Brinell Hardness Test ■ Rockwell Hardness Test ■ Emission Spectral Analysis ■ Microstructure Observation *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract Inspection

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Material Testing: Testing Quality at the Forefront of the Aerospace Industry [Contract Inspection]

Since our engineering capabilities are evaluated objectively, you can confidently entrust us with your requests!

Our company has obtained Nadcap certification for materials testing in the aerospace industry. Therefore, all processes such as test preparation, specimen processing, testing, and report generation are objectively evaluated, allowing you to place your trust in us with confidence. Please feel free to consult us when you need our services. 【Inspection Services】 ■ Tensile Testing Machine ■ Brinell Hardness Test ■ Rockwell Hardness Test ■ Emission Spectral Analysis ■ Microstructural Observation *For more details, please refer to the PDF document or feel free to contact us.

  • Contract Inspection

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Dimensional inspection: Measurement accuracy at the highest level / technology to measure 1μm [Contract inspection]

Samples can be measured up to a maximum of 1200×2400×1000mm! It can also accommodate difficult shapes for measurement.

Our company is equipped with five state-of-the-art contact-type 3D measuring machines (ZEISS), capable of handling dimensional measurements that require high precision in the micrometer range. Samples can be measured up to a maximum size of 1200×2400×1000mm, and we can accommodate complex shapes that are difficult to measure. Please feel free to contact us if you have any requests. 【Examples of main dimensional measurements and evaluations】 ■ True roundness evaluation using contour measurement (CMM) ■ Gear measurement (CMM/GearPro) ■ Surface roughness measurement (surface roughness and contour measuring machine) ■ Comparative evaluation with model data (optical 3D measuring machine/CT scan) *For more details, please refer to the PDF document or feel free to contact us.

  • Contract Inspection

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Penetrant testing: Compatible with a wide range of samples from lightweight metals to carbon fibers [Contract testing]

It is possible to detect fine defects that are open on the surface, regardless of the material of the sample!

We can detect fine defects that are open on the surface, regardless of the material of the sample, including resin, ceramics, metals, and carbon fibers. In addition to material defects and welding defects, we can also identify cracks caused by heavy cutting and leaks from pressure tests. Please feel free to consult us when you need our services. 【Inspection Achievements】 ■ ASTM E1417: Fluorescent Penetrant Testing Standards ■ AMS 2175: Casting Evaluation Standards ■ NAS 410: Nondestructive Testing Personnel Standards ■ Aerospace Engine Parts: Housings/Covers, etc. ■ Automotive Engine Parts: Heads/Blocks, etc. ■ Semiconductor Manufacturing Equipment Parts: Vacuum Chambers, etc. *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract Inspection

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Pressure and leak testing: Contract testing from prototype to mass production [Contract inspection]

We accept a wide range of testing, from one-time prototype pressure tests to mass production pressure tests!

We respond to various needs of our customers. From one-time prototype pressure tests to mass production pressure tests, we accept a wide range of testing. Please consult with our pressure testing experts first. 【Comparison of Detection Capabilities for Leak Tests (Unit: Pa·m^3/sec)】 ■ Detectable leak amount under pressure - Atmospheric pressure (submersion) test: Maximum pressure 2MPa - Hydraulic test: Maximum pressure 20MPa ■ Detectable leak amount under vacuum - Vacuum pressure (helium) test: Maximum vacuum pressure 10^-5 *For more details, please refer to the PDF document or feel free to contact us.

  • Contract Inspection

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Pressure and leak testing: Various testing methods - atmospheric pressure/hydraulic pressure/vacuum pressure [Contract testing]

We can conduct three types of tests according to your request! The hydraulic test can be performed using the actual liquid that will be used.

We offer three types of tests according to your needs. The air pressure test is convenient and has high cost benefits, while the hydraulic test uses liquid for testing. The vacuum pressure test is used for testing vacuum containers and similar items. 【Comparison of Detection Capabilities by Leak Test (Unit: Pa·m^3/sec)】 ■ Detectable leak amount under pressure - Air pressure (submersion) test: Maximum pressure 2MPa - Hydraulic test: Maximum pressure 20MPa ■ Detectable leak amount under reduced pressure - Vacuum pressure (helium) test: Maximum vacuum pressure 10^-5 *For more details, please refer to the PDF document or feel free to contact us.

  • Contract Inspection

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Cutting: Capable of handling large materials [Contract Inspection]

Equipment that accelerates innovation! A gantry saw that accommodates large and heavy objects.

It has the capability to cut large materials (for aluminum) up to a height of 1,500mm, width of 1,500mm, and length of 3,000mm. This is a gantry-type saw that can handle large and heavy items, such as cutting casting runners and extracting slab and block materials. Please feel free to contact us when you need assistance. 【2MFG-HS Specifications (Partial)】 ■ Cutting capacity: 1,500×1,500mm ■ Head stroke: 3,000mm ■ Blade dimensions: 15,750×80×1.6mm ■ Blade speed: 10–100m/min ■ Blade motor: 30kW ■ Blade swivel angle: 0.90° *For more details, please refer to the PDF document or feel free to contact us.

  • Contract Inspection

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X-ray inspection: World standard analysis software VGSTUDIOMAX [Contract inspection]

Internal visualization, data analysis, and report generation of analyzed data are also possible!

We are equipped with "VGSTUDIO MAX," a volume graphics software for X-ray CT analysis that is used worldwide. It allows not only internal visualization but also data analysis, and the output of analysis reports. Please feel free to contact us when you need assistance. 【Inspection Examples】 ■ Fiber orientation analysis ■ Internal structure analysis ■ Visualization of the interiors of familiar objects ■ X-ray transmission images (X-rays and foreign object inspection) *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract Inspection

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X-ray inspection: Complex internal shapes can also be converted into 3D data [Contract inspection]

Reverse engineering of objects without drawings or models is also possible!

By scanning objects with complex internal shapes, we can instantly create precise 3D models of both the exterior and interior. In addition to checking for internal defects and measuring dimensions, reverse engineering of objects without drawings or models is also possible. Please feel free to consult us when needed. 【Inspection Examples】 ■ Fiber orientation analysis ■ Internal structure analysis ■ Visualization of the interiors of familiar objects ■ X-ray transmission images (X-ray and foreign object inspection) *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract Inspection

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X-ray inspection: Covering all areas from biological to metal [Contract inspection]

Capable of accommodating various objects! It can capture objects up to φ900×1000mm in size at once.

With a combination of two X-ray sources and detectors, we can accommodate a variety of subjects, from electronic substrates and biological materials that require high-resolution images to heavy metal products like iron and nickel that are difficult to penetrate with X-rays. We can capture objects up to φ900×1000mm in size at once. Please feel free to consult us when needed. 【Inspection Examples】 ■ Fiber orientation analysis ■ Internal structure analysis ■ Visualization of the interiors of everyday objects ■ X-ray transmission images (X-ray and foreign object inspection) *For more details, please refer to the PDF document or feel free to contact us.

  • Contract Inspection

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X-ray inspection: Quality assurance of X-ray inspection / Nadcap certification [Contract inspection]

It is internationally recognized that we have a very high quality management capability!

We have obtained Nadcap certification, which is an international certification program for managing the quality of manufacturing processes in the aerospace and defense industry suppliers. In Japan, the Nadcap certification for digital X-ray inspection processes, which is rare, has been internationally recognized for having a very high level of quality management capability. Please feel free to contact us when you need our services. 【FF85 CT Features】 ■ Capable of creating 3D models of product shapes ■ Supports large samples up to φ900×1,000mm ■ Maximum 600kV, industry-leading high output * For more details, please refer to the PDF materials or feel free to contact us.

  • Contract Inspection

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X-ray inspection: Compatible with aircraft specifications / High reliability [Contract inspection]

Create an optimal X-ray imaging plan according to the material and shape of the product! Reliable X-ray inspection is possible.

We offer reliable X-ray inspection using X-ray transmission inspection equipment that meets the stringent aircraft specifications (ASTM) and certified inspectors with the international inspection standard NAS410. We create optimal X-ray imaging plans tailored to the material and shape of the product. We will provide detailed explanations of the inspection results. 【FF85 CT Features】 ■ Capable of creating 3D models of product shapes ■ Supports large samples up to φ900×1,000mm ■ Maximum 600kV, the highest output level in the industry *For more details, please refer to the PDF materials or feel free to contact us.

  • Contract Inspection

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X-ray inspection: CT scanning of various objects [contracted inspection]

It is possible to detect defects and foreign objects inside the product, as well as measure dimensions!

Equipped with a 600kV mini-focus X-ray tube boasting the largest output class in the country and a 225kV micro-focus X-ray tube suitable for high-definition X-ray imaging, it can perform CT scans of various objects. It visualizes the internal structures of products that are normally invisible to the naked eye. It can detect internal defects and foreign objects, as well as measure dimensions. 【FF85 CT Features】 ■ Capable of creating 3D models of product shapes ■ Supports large samples up to φ900×1,000mm ■ Maximum 600kV, industry-leading high output *For more details, please refer to the PDF document or feel free to contact us.

  • Contract Inspection

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Contract Inspection Services / Contract Manufacturing Services KILT (Kahoku Industrial Testing Laboratory)

X-ray inspection, penetrant testing, material testing, and other inspection and manufacturing services with Nadcap certification!

TANIDA Co., Ltd. offers various contract inspection services. ☆…Nadcap certification obtained 【Contract inspection services to verify product quality】 - X-ray inspection☆ - Penetrant testing☆ - Dimensional inspection - Material testing (analytical testing, hardness testing, tensile testing, microstructure observation)☆ - Pressure/leak testing - Cleanliness inspection 【Contract manufacturing services related to production】 - Specimen processing☆ - Heat treatment processing☆ - Welding processing☆ - Ultrasonic cleaning - 3D additive manufacturing

  • Contract Inspection

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Welding processing

We accept repair welding and joining welding.

We accept repair welding and joining welding of aluminum alloys and magnesium alloys, and our skilled workers will propose the optimal welding method according to your needs. We accept orders starting from a minimum lot of one piece through our unique welding process management.

  • Calibration and repair

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Casting process simulation

Visualization and optimization of the challenges faced by the entire casting process.

Using the casting process simulation software "MAGMASOFT," we simulate the flow of molten metal and the behavior of solidification to achieve optimal design proposals. By utilizing casting simulation (CAE), we can optimize our customers' product development processes and enable high-level and efficient designs.

  • Casting Machine

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[Equipment Introduction] Hybrid Heat Treatment Furnace for Electricity and Gas

Heat treatment with a temperature uniformity of ±5.5℃! Achieving rapid heating and stable temperature uniformity.

At KILT, we use a new hybrid heat treatment furnace, which allows for a short heating time and stable temperature uniformity. The maximum sample size is 1500x1500x1000mm, and the delay in quenching after solution treatment is short at 13 seconds, contributing to the improvement of the material properties of the samples. It is also possible to perform additional stress relief. We provide heat treatment services at reasonable prices based on the heat treatment conditions requested by our customers. Please feel free to contact us when you need our services. 【Specifications】 ■ Maximum sample size: 1500x1500x1000mm ■ Operating temperature: 20℃ to 800℃ (to be confirmed) ■ Compliance standards: AMS 2750, AMS 2771, AMS 2768 ■ Temperature uniformity: ±5.5℃ ■ Quenching delay time: 13 seconds *For more details, please refer to the PDF document or feel free to contact us.

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[Equipment Introduction] ULVAC HELIOT710 <Vacuum Pressure Test>

If there are holes or gaps, gas inflow can be confirmed! It is used for testing vacuum containers and the like.

We have the "ULVAC HELIOT710," which conducts pressure resistance tests on samples and products using a vacuum pump and helium gas. By sealing and fixing the opening with rubber or O-rings, and evacuating the air inside to the specified vacuum level, we can cover the outside with helium gas. This allows us to confirm gas inflow in the presence of holes or gaps. We offer a wide range of services, from pressure resistance experiments on prototype samples to pressure resistance tests on mass-produced products where leakage is not permitted. Please feel free to contact us when needed. 【Features】 ■ Conducts pressure resistance tests on samples and products using a vacuum pump and helium gas ■ Seals and fixes the opening with rubber or O-rings ■ Proposes suitable vacuum pressure tests tailored to customer samples and products ■ Vacuum level: 10^-1 to 10^-10 *For more details, please refer to the PDF document or feel free to contact us.

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[Equipment Introduction] Hydraulic Testing

Consistent service for design and reporting! We propose appropriate water pressure tests tailored to samples and products.

Our company has equipment for "hydraulic testing," which allows us to conduct pressure tests on samples and products using liquids that are actually used, such as water, lubricating oil, and fuel. We seal and secure openings with rubber or O-rings, fill the area with liquid, and then apply the specified hydraulic pressure. If there are any holes or gaps, we can check for liquid leaks. We offer a comprehensive service tailored to your needs, including pressure testing methods, design of test plans, fabrication of jigs, testing, and reporting. Please feel free to contact us. 【Features】 ■ Leak confirmation with water, lubricating oil, etc. ■ Openings sealed and secured with rubber or O-rings ■ Proposing suitable water pressure tests based on samples or products ■ Water pressure: 0-5 MPa (to be confirmed) *For more details, please refer to the PDF document or feel free to contact us.

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[Equipment Introduction] Pressure Testing

Consistent service for design and reporting! Easily conduct pressure tests on samples and products.

Our company has equipment for "pressure testing" to confirm air leaks by submerging items in water. This allows for easy pressure testing of samples and products. Openings are sealed and secured with rubber or O-rings, a specified pressure is applied, and the items are submerged in a water tank. To meet various customer needs, we accept a wide range of pressure tests, from one-time prototypes to mass-produced items. Please feel free to consult us. 【Features】 ■ Openings are sealed and secured with rubber or O-rings ■ Specified pressure is applied, and items are submerged in a water tank ■ If there are holes or gaps, air leaks can be confirmed as bubbles ■ We propose appropriate pressure tests tailored to your samples or products ■ Pressure: 0–1 MPa (to be confirmed) *For more details, please refer to the PDF document or feel free to contact us.

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[Equipment Introduction] FF85-CT <X-ray CT Scan Measurement>

Maximum sample size Φ900x1000mm! X-ray CT is suitable for measuring without destroying the internal structure.

Our company is equipped with the "FF85-CT" for X-ray CT scanning measurements. X-ray CT is suitable for measuring without destroying the internal structure. From quick imaging with a flat panel, we can immediately create precise 3D models, measure dimensions, and provide data. In addition to dimension measurement, it is also possible to measure defect sizes such as voids and dissimilar materials, allowing for internal quality inspection. 【Specifications】 ■ Maximum sample size: Φ900x1000mm ■ X-ray tube: 600kV mini-focus / 225kV micro-focus ■ X-ray detector: flat panel detector / line detector ■ Resolution: 139μm ■ Dimensional accuracy assurance verification standard: VDI/VDE 2630 *For more details, please refer to the PDF document or feel free to contact us.

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[Equipment Introduction] Optical 3D Measuring Machine

Ideal for material inspection of freeform surfaces! You can instantly create intricate 3D models.

Our optical 3D measuring machine "Steinbichler COMET L3D 2 5M" can instantly create intricate 3D models by projecting patterns onto the sample and capturing them with a camera. By comparing the 3D model of materials with freeform surfaces to the 3D model for manufacturing, it is possible to visually confirm the differences in surface irregularities. In our dimensional inspections, we are confident not only in the reliability of the measurement results but also in the timing of their delivery. Our specialized inspectors listen to your requests and propose the most suitable method and measuring equipment from three measurement options. 【Specifications】 ■ Maximum sample size: Unlimited ■ Measurement accuracy: 40μm ■ 3D model formats: .STP, .IGS, etc. (to be confirmed) *For more details, please refer to the PDF document or feel free to contact us.

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【Equipment Introduction】Contact-type 3D Measuring Machine "CARL ZEISS"

High-level measurement equipment! Regular calibrations traceable to national standards are conducted.

KILT uses only highly reliable measuring machines from "CARL ZEISS." We support high-precision measurements for samples ranging from small to large. Regular calibrations traceable to national standards are conducted, maintaining the highest levels not only in accuracy but also in the reliability of measurement results. In our dimensional inspections, we are confident not only in the reliability of measurement results but also in the timing of their delivery. Our specialized inspectors listen to your requests and propose suitable methods and measuring instruments from three measurement methods. 【Overview】 ■ Measuring Machines - CARL ZEISS Accura 2 units / Accura II 1 unit / PRISMO 1 unit / CenterMax 1 unit ■ Maximum Sample Size: 1200x2400x1000mm ■ Measurement Accuracy (Maximum Allowable Length Measurement Error): 1.8±L/350μm ■ Resolution (Maximum Allowable Length Measurement Error): 0.2μm *For more details, please refer to the PDF document or feel free to contact us.

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[Equipment Introduction] Machine Tools <Test Piece Processing>

We also handle cutting and processing from materials! We also conduct heat treatment of samples and test pieces.

KILT has an unusually well-equipped lineup of machine tools for an industrial testing laboratory, capable of processing samples from φ10mm to φ1500mm into the desired test pieces. The materials we handle include aluminum alloys, magnesium alloys, titanium alloys, and heat-resistant alloys, and we can also provide dimensional inspection reports. Our company has obtained Nadcap certification in the field of test piece processing. You can trust us with the one-stop processing of materials that require intricate cutting and shaping into test pieces. [Overview] ■ Work Size: φ10x10mm to φ1500x1500mm ■ 5-Axis Machining Centers - 5 Makino Milling Machines T1 / 1 a800Z / 5 a500Z / 3 a81NX ■ Composite Lathes: 3 Mazak INTEGREX 300 ■ Test Piece Shapes: JIS No. 4, No. 13B, etc. ASTM B557 .160" to 0.500" (Sheet & Round), etc. *For more details, please refer to the PDF document or feel free to contact us.

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[Equipment Introduction] Digital Microscope <Tissue Observation>

Corresponds to testing standards for aircraft engine parts! It can accurately observe objects with large irregularities.

Our company is equipped with the "VHX-7000" microscope, which features a digital camera capable of capturing high-resolution images up to 1000 times magnification. With a depth of field more than 20 times that of optical microscopes, it allows for accurate observation of uneven objects that are difficult to focus on. We handle all ancillary services, including material testing, sample extraction, heat treatment, specimen processing, testing, and submission of reports. You can also rely on us for tensile testing, hardness testing, composition analysis, and microstructure observation. 【Specifications (excerpt)】 ■Observation targets: metals, semiconductors, fibers, biological materials, etc. ■Fully automatic polishing machine: BUEHLER AutoMet 250 ■Pixel count: 54 million pixels ■Tone: 16bit (HDR) ■Applicable testing standards: ASTM E1951, ASTM E3, ASTM E407, ASTM E340 *For more details, please refer to the PDF document or feel free to contact us.

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【Equipment Introduction】ARL4460 <Luminescence Spectral Analysis>

Top-notch testing quality! Capable of precisely analyzing over 60 elements in aluminum alloys and magnesium alloys.

The "ARL4460" can measure the types and contents of alloying elements in metal samples. It can precisely analyze over 60 elements in aluminum alloys and magnesium alloys. It complies with testing standards for aerospace engine components. Our company has obtained Nadcap accreditation for materials testing, and our process capabilities, including test preparation, specimen processing, testing, and report generation, have been objectively evaluated, so you can trust us with your requests. Please feel free to contact us when needed. 【Features】 ■ Can measure the types and contents of alloying elements in metal samples ■ Complies with testing standards for aerospace engine components ■ Analyzable alloys: Aluminum alloys / Magnesium alloys ■ Applicable testing standards: ASTM E1251 / ASTM B954 *For more details, please refer to the PDF document or feel free to contact us.

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[Equipment Introduction] HR-522 <Rockwell Hardness Test>

Corresponds to testing standards for aircraft engine components! Used for hardness measurement of heat-treated cast materials.

The "HR-522" can reduce the indentation that occurs during testing. It is mainly used for measuring the hardness of heat-treated cast materials and complies with testing standards for aerospace engine components. The measurement range is 30 to 95 HRBW. Our company undertakes all ancillary services, including material testing, cutting from sample materials, heat treatment, specimen processing, testing, and submission of reports. You can also rely on us for tensile testing, hardness testing, component analysis, and microstructure observation. 【Specifications】 ■ Measurement Range: 30 to 95 HRBW ■ Scale: B ■ Applicable Testing Standards: ASTM E18 / JIS Z 2245 *For more details, please refer to the PDF document or feel free to contact us.

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【Equipment Introduction】BH3000 <Brinell Hardness Test>

Top-notch testing quality with certification in the aviation industry! We will provide you with a reliable report.

The "BH3000" is suitable for hardness measurement of samples with non-uniform metal structures, such as castings, due to its wide measurement range. The measurement range is from 62.5 to 3000 kgf, among others. It complies with testing standards for aircraft engine components and provides reliable test reports. Our company conducts tests 24 hours a day to realize your innovations as quickly as possible (please note that expedited service incurs additional fees). Feel free to contact us when you need assistance. 【Features】 ■ Ideal for hardness measurement of samples with non-uniform metal structures ■ Complies with testing standards for aircraft engine components ■ Measurement range: 62.5 to 3000 kgf, among others ■ Applicable testing standards: ASTM E10 JIS Z 2243 *For more details, please refer to the PDF document or feel free to contact us.

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【Equipment Introduction】Precision Universal Testing Machine <Room Temperature Tensile Test>

Obtained certification for the aircraft industry! Capable of handling various sample shapes through multiple gripping configurations.

Our company is equipped with the precision universal testing machine "INSTRON 5982," which can conduct tests on a wide range of materials, from lightweight alloys to high-strength composite materials. When using a non-contact extensometer, it is possible to evaluate accurate and reproducible strain measurements and local deformations without affecting the material properties. We undertake all ancillary services, including not only material testing but also cutting from sample materials, heat treatment, specimen processing, testing, and submission of test reports. You can also rely on us for tensile tests, hardness tests, component analysis, and microstructure observation. 【Features】 ■ Complies with testing standards for aerospace engine components ■ Capable of testing a wide range of materials ■ Evaluates accurate and reproducible strain measurements and local deformations ■ Accommodates various sample shapes through multiple gripping configurations *For more details, please refer to the PDF document or feel free to contact us.

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[Equipment Introduction] Dye Penetrant Testing

Reasonable prices! After undergoing objective audits, we have established a highly stable inspection system.

Our company has equipment suitable for confirming leak points and conducting simple inspections of surface scratches and gaps using dye tests (color checks). Dye penetrant testing is a method that detects defects on the surface of a sample by allowing a red dye solution to penetrate fine surface gaps and applying a white developer. Unless there are special reasons, fluorescent penetrant testing is recommended for its detection capability and cost-effectiveness. It can detect cracks less than 0.01mm wide and dents less than φ0.01mm, so please feel free to contact us when needed. 【Features】 ■ Reasonable price ■ Suitable for simple inspections of surface scratches and gaps ■ Confirmation of leak points ■ Maximum sample size: No restrictions ■ Type: 2 * For more details, please refer to the PDF document or feel free to contact us.

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[Equipment Introduction] Etching before Penetrant Testing

Etch the sample surface to expose scratches and voids! This allows for more accurate penetrant testing.

Our company has equipment that meets the etching standards for aircraft engine parts. By etching the sample surface to expose scratches and voids, it is possible to conduct more accurate penetrant testing. The target samples are aluminum alloys and magnesium alloys. Penetrant testing utilizes the principle that fluorescent liquid reacts to ultraviolet light, causing fine scratches and voids on the sample surface to glow in fluorescent colors. Cracks less than 0.01mm wide and dents less than φ0.01mm can also be detected. 【Specifications】 ■ Target samples: Aluminum alloys / Magnesium alloys ■ Maximum sample size: 1000x600x600mm ■ Alkaline cleaning solution: Super Bee 300LF ■ Etching solution: Deoxidizer 6 *For more details, please refer to the PDF document or feel free to contact us.

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【Equipment Introduction】Magnaflux <Fluorescent Penetrant Testing>

By combining X-ray CT and penetrant testing, we provide a one-stop quality inspection for the entire sample!

Our equipment "Magnaflux" is suitable for detecting fine surface defects. Fluorescent penetrant testing is an inspection method that efficiently detects defects on the entire surface of a sample by allowing fluorescent liquid to penetrate fine surface voids and illuminating the defects with ultraviolet light. KILT's penetrant testing covers not only inspection of aircraft engine parts but also extends to automotive engine parts and semiconductor manufacturing equipment parts, totaling tens of thousands of items. Based on the insights gained from this extensive inspection experience, we propose inspections that are well-suited to our customers' needs. 【Specifications】 ■ Maximum sample size: φ1000x500mm ■ Type: 1 ■ Method: A, C ■ Form: a ■ Dimensional accuracy assurance standards: ASTM E1417, NAS410, etc. *For more details, please refer to the PDF document or feel free to contact us.

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[Equipment Introduction] CR x Flex <Digital X-ray Imaging>

Cost reduction is also possible! We provide inspection data that complies with X-ray inspection standards for aircraft engine parts.

The "CR x Flex" accommodates a maximum sample size of 2000x1000mm and is suitable for a wide range of applications including thin heavy metals, light metals, resins, and biological materials. Cost reduction is also possible by replacing film X-ray inspection. With excellent contrast, defects that were previously difficult to detect can now be identified. Our company can create a 3D model of the internal structure through X-ray imaging, allowing for easy observation of complex shapes. You can clearly see the internal structure, dimension measurements, casting defects, welding defects, voids, and the presence of dissimilar materials. 【Specifications】 ■ Maximum sample size: 2000x1000mm ■ X-ray tube: 225kV micro-focus ■ X-ray detector: Imaging plate ■ Resolution: 100μm ■ Compliance standards: ASTM E2033, NAS410, etc. *For more details, please refer to the PDF document or feel free to contact us.

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[Equipment Introduction] Digital Flat Panel Detector Y.MU 2000-D

Obtained Nadcap certification! Providing inspection data compliant with X-ray inspection standards for aerospace engine parts.

Our company offers the digital flat panel detector "Y.MU 2000-D," which enables cost reduction by replacing film X-ray inspections. It accommodates a wide range of applications, including thin heavy metals, light metals, resins, and biological materials. We strictly manage not only the X-ray inspection equipment but also the inspectors and inspection processes, ensuring reliable inspection results that are not influenced by uncertain factors. We have a lineup of X-ray equipment capable of handling various materials, from those requiring delicate images like biological specimens to those that are difficult for X-rays to penetrate, such as heavy metals. Please feel free to contact us when you need assistance. 【Specifications (excerpt)】 ■ Maximum sample size: Φ800x1500mm ■ X-ray tube: 225kV micro-focus ■ Resolution: 200μm ■ Compliance standards: ASTM E2698, NAS410, etc. *For more details, please refer to the PDF document or feel free to contact us.

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[Equipment Introduction] Y.CT COMPACT <Computed Tomography>

Freely observe contents that do not break! We respond to requests such as wanting to check for gaps of about 1mm or foreign objects.

We offer "Y.CT COMPACT," which provides timely CT imaging at a reasonable price for those considering their first CT scan. It supports CT imaging of medium to small samples (up to φ660x750mm) with an output of 450kV and a resolution of 254μm. We can accommodate requests to check internal shapes or to identify voids/foreign objects around φ1mm. Our X-ray inspection covers all areas from biological materials to light and heavy metals, and with multiple X-ray sources and sensors, we can also image samples up to 2000x1000mm. 【Specifications】 ■ Maximum sample size: φ660x750mm ■ X-ray tube: 450kV mini-focus ■ X-ray detector: line detector ■ Resolution: 254μm *For more details, please refer to the PDF document or feel free to contact us.

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[Equipment Introduction] FF85-CT <Computed Tomography>

Supports large samples! Fully 3D models the internal structure, allowing for easy observation of complex shapes.

The "FF85-CT" is a high-end X-ray CT system applicable to various samples. It supports top-class high output (600kV) and high resolution (139μm) CT imaging for large samples (up to φ900x1000mm). Equipped with two types of X-ray tubes and detectors, it allows for imaging suitable for a variety of products according to your needs. We offer a lineup of X-ray equipment capable of handling various materials, from delicate images required for biological samples to materials like heavy metals that are difficult for X-rays to penetrate. Please feel free to contact us when you need assistance. 【Features】 ■ Precise 3D model creation of internal shapes ■ Supports large samples (up to φ900x1000mm) ■ Allows measurement of internal shapes in an easy-to-understand manner ■ Dimensional accuracy verified according to the German industrial standard VDI/VDE 2630 ■ Data can also be used for dimensional inspection *For more details, please refer to the PDF document or feel free to contact us.

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