TANIDA List of Products and Services

**TANIDA's Casting Technology** In addition to the aluminum alloy casting technology that we have cultivated over many years, we have developed a unique differential pressure casting device process to further improve quality, achieving significant results. We have also developed 3D additive manufacturing technology to respond to ultra-short delivery time projects. Through the collaboration of our proprietary technologies, we have successfully improved the production rate and quality of aluminum and magnesium alloy castings. **TANIDA's Machining Technology** Our company utilizes various machining machines. The 5-axis controlled horizontal machining center (T1) enables high-precision machining capabilities, allowing for the processing of fine parts and complex shapes. It is equipped with a high-speed spindle that enables high-speed and efficient machining, resulting in reduced processing time and improved productivity.

• lathe

Originally, sand casting requires a wooden mold (resin mold) to create the sand mold, but by forming the core, which shapes the complex flow path, as a seamless integrated part, it is possible to achieve ultra-short delivery times. Features include very high dimensional accuracy in shaping, ease of design changes, and accelerated problem-solving, which can shorten the prototype period.

• Casting Machine

Casting using our unique differential pressure casting device process. One of its features is the ability to cast under special environments such as pressurized, depressurized, and inert gas atmospheres, allowing for the optimal casting conditions to be set according to the product shape. The machine-based pouring eliminates variations that can occur with manual labor, ensuring stable manufacturing and quality maintenance under the same conditions each time.

• Casting Machine

It is a comprehensive inspection service that corresponds to various materials. We handle everything from material extraction, heat treatment, specimen machining, material testing, submission of reports, to aftercare. In the case of physical testing, it is also possible to verify properties under adverse conditions in conjunction with X-ray inspection and penetrant testing.

• Contract Inspection

Fluorescent penetrant testing is a non-destructive testing method that uses fluorescent dye to detect fine defects and cracks present on the surface or near-surface of metal parts and structures. It can detect defects as small as 0.1 mm. The inspection can be performed safely and effectively without causing damage to the structures or parts being inspected. Therefore, it is widely used in various industries such as aerospace, automotive, manufacturing, and construction. Our fluorescent penetrant testing is Nadcap certified, allowing inspections to be conducted according to customized standards by NDT certified inspectors.

• Contract Inspection

The CT.Compact X-ray CT device is a radiation inspection technology that can obtain high-precision images while being compact and lightweight. Our company conducts contract inspections using this device, which is utilized in various fields such as manufacturing and the medical industry. The CT.Compact X-ray CT device can capture images at high speed while rotating the inspected object 360 degrees, allowing for non-destructive inspection of the internal structure, fine defects, and foreign objects of the inspected item. It also employs a highly sensitive image detector, enabling the acquisition of high-quality images. By utilizing advanced image processing technology, the brightness and contrast of the images can be freely adjusted. Our CT.Compact X-ray CT device is used for fine inspections of automotive parts, mechanical components, electronic parts, and more, thanks to its compact size and high-precision image acquisition capabilities. With advanced analytical technology and high-quality image acquisition capabilities, we can provide accurate and rapid inspections tailored to our customers' needs. We encourage you to make use of our CT.Compact X-ray CT device.

• Contract Inspection

X-ray inspection is a non-destructive testing method that observes internal structures, casting and welding defects, and foreign objects from CT scan image data. The inspected object can be rotated 360 degrees, allowing for the acquisition of high-precision 3D images from multiple viewpoints. Equipped with one of the largest outputs in the country and high-resolution sensors, it can capture a variety of products. The maximum scan size is φ900mm × 1000mm, accommodating large products as well. Comprehensive aftercare is also provided by specialized inspectors.

• Contract Inspection

CRxFlex is a facility that adopts the latest computer radiography (CR) technology, allowing for easy acquisition of high-quality radiographic images. Our company conducts contract inspections using CRxFlex, which is widely utilized in the manufacturing and medical industries. For example, it is used for the inspection of parts and products, medical diagnostics, and dental examinations. CRxFlex employs highly sensitive image detectors and image processing technology to meticulously inspect fine defects and internal structures of the inspected objects. With advanced image processing capabilities, it allows for flexible adjustments of brightness and contrast in the images. Furthermore, CRxFlex significantly reduces environmental impact compared to traditional film methods. Additionally, it enables easy storage and sharing of images, facilitating efficient inspection work. Our CRxFlex facility enables fast and accurate image acquisition, allowing us to quickly conduct inspections tailored to our customers' needs. We invite you to utilize our CRxFlex facility.

• Contract Inspection

X-ray DR (Digital Radiography) is the latest radiographic inspection technology that allows for the easy acquisition of high-quality images by digitizing and analyzing radiographic images. Our company conducts contract inspections using X-ray DR equipment, which is widely utilized in various industrial fields. For example, it is used in non-destructive testing, defect inspection, and quality control. X-ray DR employs highly sensitive detectors to meticulously inspect minute defects and internal structures of the inspected objects. Additionally, by utilizing image processing technology, it allows for flexible adjustments of brightness and contrast in the images. Furthermore, X-ray DR significantly reduces environmental impact compared to traditional film methods. It also facilitates easy storage and sharing of images, enabling efficient inspection work. Our X-ray DR equipment can quickly obtain high-quality images, allowing us to conduct inspections tailored to our customers' needs promptly. We invite you to make use of our X-ray DR equipment.

• Contract Inspection

Our company has introduced a large three-dimensional measuring machine that can measure products of various sizes. The maximum work size it can accommodate is 1200×2400×1000. You can trust us with anything from small products to large ones. *For more details, please feel free to contact us.*

• Contract Inspection

Our cleaning machine is equipped with a large ultrasonic cleaner to wash large products! It removes contaminants (particulate pollutants) such as chips after processing metal parts and surface contamination from products using ultrasonic waves. Ultrasonics enable cleaning in hard-to-reach and invisible areas. After cleaning and collecting contaminants, we will return the items sealed to prevent any dirt from adhering. We can accommodate various sizes of metal products such as aluminum parts and resin products. *Please feel free to contact us for more details.

• Ultrasonic Cleaner

We would like to introduce the cleanliness inspection conducted by TANIDA Corporation. We inspect contamination (particulate contaminants) present on the surface of parts generated during the manufacturing process. Depending on your requirements, we can determine inspection results based on various specifications (such as ISO16232 and NAS1638). 【Features】 ■ Ultrasonic Cleaning Machine - Manual cleaning and automatic ultrasonic cleaning with a timer - Usable product dimensions (W×D×H): Maximum 1100×1100×1000 mm ■ Contamination Sampling Device - Contamination is collected using inspection liquid and captured on filter paper - Used filter: Φ47, 5μm, maximum product weight for sampling: 35 kg ■ Contamination Measurement Device - Measures the size and area of contamination on the filter paper collected by the sampling device Effective measurement range: Φ45 mm - Measurement results can be output in Excel format on various specification forms *For more details, please visit our website or feel free to contact us by phone.

• Contract Inspection

Introducing TANIDA's "casting equipment" that creates the future. We possess various equipment including the casting process simulation software "MAGMA soft5," differential pressure casting machines No. 1, No. 2, and No. 3, as well as automatic molding casting devices. Additionally, we have a rich array of equipment such as a core molding machine with a maximum work size of 400*400*90mm and an aluminum tilting furnace with a productivity of 500kg per unit. 【List of Casting Equipment (excerpt)】 ■ Differential pressure casting machines No. 1, No. 2, No. 3 ■ Casting process simulation software MAGMA soft5 ■ 3D printer sPro 60HD SLS ■ Automatic molding casting device ■ Self-hardening molding line *For more details, please refer to the PDF document or feel free to contact us.

• Casting Machine

We would like to introduce TANIDA Corporation's "Machining Equipment." We possess various machines, including the 5-axis controlled vertical machining center "MAM72-63V," the 4-axis controlled horizontal machining center "a82," and the 5-axis combined NC lathe "INTEGREX300." In addition, we have a wide range of equipment, including the large vertical CNC lathe "NVL1350MC" and the "ZOLLER Tool Management System." 【List of Machining Equipment (Excerpt)】 ■ 5-axis controlled horizontal machining centers: 6Ti 1 unit / H30i 2 units / T1 2 units ■ 5-axis controlled vertical machining centers: MAM72-63V 5 units ■ 4-axis controlled horizontal machining centers: a82 2 units / a81nx 1 unit ■ 5-axis controlled horizontal machining centers: a500Z 3 units ■ 5-axis combined NC lathes: INTEGREX300 1 unit / INTEGREX200 2 units *For more details, please refer to the PDF document or feel free to contact us.

• Machining Center

We would like to introduce the "inspection equipment" used by TANIDA. We possess various equipment including the CCD digitizer "COMET L3D 2 5M," surface roughness and contour measuring machine "Surfcom NEX DX," and industrial endoscope "IPLEX TX." In addition, we have a wide range of equipment such as the universal material testing system "Instron 5982" and the Brinell hardness tester "Wilson BH3000." 【Inspection Equipment Owned (Excerpt)】 ■CMM CenterMax / Accura II / PRISMO 7 ■CCD Digitizer COMET L3D 2 5M ■Surface Roughness and Contour Measuring Machine Surfcom NEX DX ■X-ray Fluoroscopy System (CT) Y.CT Compact ■X-ray Fluoroscopy System (CR) CR x Flex ■X-ray Fluoroscopy System (DDA) Y.MU2000-D XL *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

We would like to introduce TANIDA Corporation's "3D Layered Manufacturing Technology." Sand casting always requires a wooden mold (resin mold) to create the sand mold. However, for projects with extremely short lead times, there is no time to create a wooden mold. Our solution is a method of creating sand molds without using a wooden mold. The core is made with seamless, integrated manufacturing, achieving dimensional accuracy of ±0.15%. 【Features】 <Magnesium Alloy Aircraft Gearbox> ■ The core is made with seamless, integrated manufacturing ■ Dimensional accuracy of ±0.15% ■ Minimum wall thickness of 2.5mm with a three-dimensional flow path ■ Prototyping time reduced to less than half, now only 2.5 months *For more details, please refer to the PDF document or feel free to contact us.

• 3D Printer

"Differential pressure casting technology" achieves superior castability compared to gravity casting and low-pressure casting by covering both the molten metal and sand mold with a chamber. By using differential pressure casting, the solidification process during casting occurs in a pressurized atmosphere, which increases the solubility of H2 gas in aluminum and suppresses the release of gas. Casting can also be performed in an inert gas atmosphere, such as argon or nitrogen, which is effective for improving fluidity by preventing oxidation of the molten metal and enhancing the flow of thin-walled complex shapes. 【Features】 ■ Achieves good flow performance and eliminates variability in casting operations ■ Can create both pressurized and depressurized states ■ Easily reproduces complex shapes ■ Capable of casting active metals like Mg ■ Enables stable production and quality maintenance under the same conditions every time *For more details, please refer to the PDF document or feel free to contact us.

• Casting Machine

TANIDA Co., Ltd. is a precision machining manufacturer well-versed in casting. As a supplier of aircraft engine parts, we handle various products such as "Accessory Gearboxes" and "Transfer Gearboxes." Additionally, we offer high-quality inspection techniques and special processes certified internationally as outsourced contract services. "Continuously creating new manufacturing and evolving customer value" is the lifeline for our company, and all products and services are born from the experience cultivated there. 【Products Offered (Excerpt)】 ■ APU Gearbox ■ Head Cylinder ■ Scroll ■ Housing *For more details, please refer to the PDF document or feel free to contact us.

• Casting Machine

TANIDA Co., Ltd. offers a variety of contract inspection services. In "X-ray inspection," the internal structure of samples is thoroughly modeled in 3D using X-ray CT imaging. It is possible to easily and finely observe the complex shapes inside the samples on a display. In addition, we provide "penetrant depth flaw inspection," which can detect cracks as small as 0.01mm in width and dents of Φ0.01mm, and "material testing," which handles everything from specimen preparation to testing in one step. [Features] ■ X-ray Inspection - Easily understand internal structures, dimensional measurements, and defects in casting and welding. - Obtained Nadcap certification required for inspecting aerospace engine parts. ■ Penetrant Depth Flaw Inspection - Specialized inspectors conduct inspections tailored to the size of the flaws to be detected and prepare reports. - It is expected to detect cracks as small as 0.01mm in width and dents of Φ0.01mm. *For more details, please refer to the PDF materials or feel free to contact us.

• Contract Inspection