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The VOLKMANN filters, equipped with high-level reliability and the best separation rates, utilize durable filters that can be easily removed and cleaned. - PE-HD filter elements made from FDA-compliant materials approved by BIA (separation rate > 99.99%, for materials > 5μm) - Stainless steel filter cartridges - Filter cartridges with conductive polyester non-woven fabric and PTFE membranes (FDA-compliant, for materials over 0.5μm) - 104070 FilterQX100PEHD - 104071 FilterQX200PEHD - 104072 FilterQX300PEHD - 104044 FilterQX100Ti07 0.07OF - 104045 FilterQX200Ti07 0.14OF - 104058 FilterQX300Ti07 0.21OF - 104047 FilterQX200Ti07 0.28C - 104046 FilterQX300Ti07 0.45C - 105587 Filter mounting kit QX (silicone) - 105590 Sealing QX (silicone)
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The VOLKMANN filters, equipped with high levels of reliability and the best separation rates, utilize durable filters that can be easily removed and cleaned. - PE-HD filter elements made from FDA-compliant materials approved by BIA (separation rate > 99.99%, for materials > 5μm) - Stainless steel filter cartridges - Filter cartridges with conductive polyester non-woven fabric and PTFE membranes (FDA compliant, for materials over 0.5μm) - 104070 FilterQX100PEHD - 104071 FilterQX200PEHD - 104072 FilterQX300PEHD - 104044 FilterQX100Ti07 0.07OF - 104045 FilterQX200Ti07 0.14OF - 104058 FilterQX300Ti07 0.21OF - 104047 FilterQX200Ti07 0.28C - 104046 FilterQX300Ti07 0.45C - 105587 Filter mounting kit QX (silicone) - 105590 Sealing QX (silicone)
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The "VOLKMANN Vacuum Conveyor" differs from conventional mechanical conveyors in that it requires only "compressed air" to transport powders. Even those who are concerned that "the existing space is not large" will have no problems. Its compact design allows for easy installation. It is also suitable for those troubled by environmental issues and health risks due to dust. The sealed structure prevents dust generation and improves the working environment. Additionally, it avoids the risk of dust explosions caused by electrical sparks, providing everyone with safe and secure powder transport. 【Features】 ■ Easy installation due to compact design ■ Completely air-operated, eliminating ignition sources (ATEX certified) ■ Sealed structure with no dust generation, improving the working environment ■ Safe transport with suction plug transport ■ Easy to clean and hygienic ■ Quick and easy disassembly without tools *For more details, please download the catalog or feel free to contact us.
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In metal manufacturing factories, the transportation of metal powders is an important issue. Various problems may arise, such as deterioration of the working environment and health risks for workers. Vacuum conveyors were developed to address these challenges. 【Usage Scenarios】 - Collection and transportation of metal powders and grinding powders - Collection and transportation of powders after screening - Reuse of metal powders 【Benefits of Implementation】 - Improvement of the working environment - Reduction of health risks for workers - Prolonged equipment lifespan - Cost reduction
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In the pigment mixing process within the paint industry, handling powders can pose challenges. The generation of dust increases health risks for workers, deteriorates the working environment, and can also affect product quality. Additionally, manual powder handling requires time and effort, which can lead to decreased productivity. Our air-driven bulk material conveying system, the vacuum conveyor, addresses these challenges. 【Application Scenarios】 - Pigment mixing process - Conveying of powder raw materials - Supply to paint manufacturing lines 【Benefits of Implementation】 - Reduces powder dispersion and improves the working environment - Mitigates health risks for workers - Enhances the efficiency of powder handling tasks - Improves product quality - Reduces costs through labor savings
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In the pharmaceutical industry, powder transfer in a sterile environment is essential to maintain product quality. It is particularly important to prevent contamination and ensure product safety. Traditional transfer methods posed risks of powder scattering and foreign matter intrusion from the outside. Our vacuum conveyor maintains a sterile environment and enables safe powder transfer through its sealed structure and fully air-driven operation. 【Usage Scenarios】 - Pharmaceutical manufacturing plants - Powder transfer in clean rooms - Raw material feeding, mixing, and filling processes 【Benefits of Implementation】 - Maintenance of a sterile environment - Reduction of contamination risks - Improvement of the working environment - Enhancement of product quality
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In the plastic industry, the supply of pellets requires efficient transportation and improvement of the working environment. In particular, issues such as dust generation, worker burden, and the risk of foreign material contamination are challenges. Our air-driven bulk material conveying device, the Vacuum Conveyor, addresses these challenges. 【Usage Scenarios】 - Transportation of plastic pellets - Supply of pellets to molding machines - Automation of raw material feeding tasks 【Benefits of Implementation】 - Reduction of worker burden - Avoidance of dust explosion risks - Improvement of the working environment
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In the powder mixing operations within the chemical industry, controlling dust dispersion and ensuring worker safety are critical challenges. Particularly when handling hazardous or flammable substances, safety measures are essential. Additionally, the accuracy of mixing greatly affects product quality, necessitating uniform mixing. Our air-driven powder and bulk material conveying system, the Vacuum Conveyor, addresses these challenges. 【Application Scenarios】 - Mixing of chemical substances - Feeding of raw materials - Filling of products 【Benefits of Implementation】 - Reduces dust dispersion and improves the working environment - Enhances worker safety - Increases the efficiency of mixing operations - Stabilizes product quality Our Strength: As the Japanese subsidiary of Volkmann, the top brand in air transport systems (powder transport: Vacuum Conveyor), we provide optimal solutions tailored to our customers' needs. With a track record of 4,000 units delivered domestically and products and services boasting the highest quality from Germany, we solve our customers' powder-related challenges.
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In the food industry, foreign object contamination is a serious issue that not only compromises product quality but also undermines corporate trust. To prevent foreign object contamination, thorough management of the manufacturing process is essential. In particular, the risk of foreign object contamination increases during the transportation of powdered raw materials. Our air-driven powder and granular material transport device, the Vacuum Conveyor, enables sealed transportation of powders, reducing the risk of foreign object contamination. It supports safe food manufacturing. 【Usage Scenarios】 - Transportation of powdered raw materials in food manufacturing plants - Processes requiring measures against foreign object contamination - Improvement of the working environment during powder input 【Benefits of Implementation】 - Reduction of foreign object contamination risk - Improvement of product quality - Enhancement of the working environment
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Our company handles a device called 'Vacuum Conveyor' that generates negative pressure using a vacuum pump to suck and transport materials (powders, solids). 【Benefits of Introduction】 ■ Risk Reduction - Manual powder feeding operations involve burdens on workers and the risk of falling from stairs. → Achieved safe transport with VOLKMANN. ■ Replacement Value - Mechanical conveyors have many parts, leading to high cleaning and maintenance costs. → Achieved efficiency with VOLKMANN. ■ Cost Reduction - Tasks performed manually incur time and money. → Achieved labor savings with VOLKMANN. *Related Link https://volkmann.co.jp/vacuumconveyor/
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In the plastic molding industry, the accurate supply of materials significantly affects product quality and production efficiency. In particular, molding defects and reduced yield are major challenges that lead to increased costs. Air-operated vibrating feeders, when combined with VOLKMANN's pneumatic transport systems, highly automate the supply process of plastic powders, addressing these challenges. They achieve high precision in supply and contribute to the stabilization of the molding process. 【Application Scenarios】 - Plastic molding factories - Weighing and supplying powdered materials - Material supply for molding machines 【Benefits of Implementation】 - Improved accuracy of material supply - Enhanced yield - Increased productivity
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In the powder mixing process within the chemical industry, accurate formulation and uniform mixing significantly influence product quality. This is especially true when handling highly reactive powders or trace additives, where the precision and safety of mixing become crucial. Improper mixing can lead to uneven reactions and a decline in product quality. VOLKMANN's air-operated vibrating feeder, in combination with air transport systems, highly automates the powder supply process and improves mixing accuracy. 【Application Scenarios】 - Mixing of powder raw materials - Weighing and supplying additives - Powder handling in environments with a risk of dust explosions 【Benefits of Implementation】 - Improved mixing accuracy - Enhanced work efficiency - Increased safety
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VOLKMANN vibrating feeders can be used for various applications and, when combined with air transport systems, achieve advanced automation in the powder supply process. The main component of the vibrating feeder employs a unique air-operated piston vibrator that enables safe powder handling even in dust explosion areas. *Related link* https://volkmann.co.jp/dosingsystem/
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In the transportation and supply of battery materials, the generation of dust is a problem that increases the risk of deteriorating work environments and product defects. The risk of powder inhalation for workers is particularly emphasized. The VOLKMANN vacuum conveyor addresses these challenges by suppressing dust generation through a sealed structure, providing a clean environment. 【Usage Scenarios】 - Powder transportation in manufacturing plants for battery materials (lithium, nickel-cobalt-manganese oxides, etc.) - Powder transfer in clean rooms - Powder transportation in environments with a risk of dust explosions 【Benefits of Implementation】 - Improvement of the work environment - Enhancement of product quality - Increase in production efficiency - Assurance of safety
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In the chemical industry, the supply of raw materials poses significant challenges, particularly in controlling dust generation and ensuring a safe working environment. Depending on the raw materials being handled, it is also necessary to consider health risks and the potential for explosions. The VOLKMANN vacuum conveyor minimizes dust emissions through its sealed structure, providing a safe working environment. Additionally, its compact design allows for flexible installation locations, enabling efficient supply of powdered raw materials. 【Usage Scenarios】 - Raw material supply in chemical plants - Powder transport in research and development facilities - Raw material supply to manufacturing lines 【Benefits of Implementation】 - Improvement of the working environment - Enhanced safety - Increased efficiency in powder supply
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In the pharmaceutical industry, precise transportation of powders is essential to maintain product quality. It is particularly important to eliminate the risks of foreign matter contamination and dust explosions, while keeping the working environment clean. Improper transportation can lead to product quality deterioration and production line stoppages. Our vacuum conveyor achieves safe and clean powder transportation through a sealed structure and the use of compressed air only. 【Application Scenarios】 - Pharmaceutical manufacturing plants - Powder transportation in clean rooms - Raw material feeding, mixing, and filling processes 【Benefits of Implementation】 - Reduces dust generation and improves the working environment - Avoids explosion risks and enhances safety - Prevents foreign matter contamination in products and maintains quality - Compact design allows for flexible installation locations
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In the food industry, foreign matter contamination is a serious issue that not only compromises product quality but also poses a risk to consumer health. To prevent foreign matter contamination, ensuring airtightness in powder transportation is crucial. Our vacuum conveyor prevents dust generation through its sealed structure, reducing the risk of foreign matter contamination. This ensures food safety and helps gain consumer trust. 【Usage Scenarios】 - Powder transportation in food manufacturing plants - Processes requiring foreign matter contamination countermeasures - Environments where hygiene management is essential 【Benefits of Implementation】 - Reduced risk of foreign matter contamination - Improved product quality - Enhanced working environment - Compliance with regulations
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The "VOLKMANN Vacuum Conveyor" can transport powders using only "compressed air." Even those who are concerned that "the existing space is not very large..." need not worry. Its compact design allows for easy installation. It is also suitable for those troubled by environmental issues and health risks due to dust, as its sealed structure prevents dust generation and improves the working environment. Additionally, it avoids the risk of dust explosions caused by electrical sparks, providing everyone with safe and secure powder transportation. 【Features】 ■ Easy installation due to compact design ■ Completely air-operated, eliminating ignition sources (ATEX certified) ■ Sealed structure prevents dust generation and improves the working environment ■ Transport without damage using suction plug transport ■ Easy to clean and hygienic ■ Quick and easy disassembly without tools *For more details, please refer to the PDF materials or feel free to contact us.
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This document introduces advanced powder handling in the AM industry. It features various examples with photos, including the "vacuum conveyor for AM metal powder manufacturers" capable of transporting various metal powders such as cobalt and tungsten at bulk density, and the "vacuum conveyor for inert filling and injection lines" that enables clean and safe filling. In "Carpenter Additive's powder management solutions," when docking solutions are available, an 80% improvement in efficiency is achieved, reducing the risk of exposure to dust. We encourage you to read it. [Contents (excerpt)] - Handling of powders and bulk materials in the additive manufacturing industry - ATEX-compliant vacuum transport in the AM industry - Handling of metal powders under inert conditions - Integrated material flow with vibrating feeders and sieves - PowTReX *Please check the related links for more details.
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The manual loading of materials into the mixing machine involves the risk of dust dispersion and occupational hazards. By utilizing our vacuum conveyor for powder handling, we can avoid the following and achieve a better factory environment: - Operators loading the powder - Risk of slipping and tripping leading to falls - Potential back injuries - Fine particles floating in the air - Accumulating in the factory over time, leading to increased maintenance frequency - Respiratory hazards for operators - Risk of dust explosions
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The VOLKMANN filters, equipped with high-level reliability and the best separation rates, utilize durable filters that can be easily removed and cleaned. - PE-HD filter elements made from FDA-compliant materials approved by BIA (separation rate > 99.99%, for materials > 5μm) - Stainless steel filter cartridges - Filter cartridges with conductive polyester nonwoven fabric and PTFE membranes (FDA compliant, for materials over 0.5μm) - 104070 FilterQX100PEHD - 104071 FilterQX200PEHD - 104072 FilterQX300PEHD - 104044 FilterQX100Ti07 0.07OF - 104045 FilterQX200Ti07 0.14OF - 104058 FilterQX300Ti07 0.21OF - 104047 FilterQX200Ti07 0.28C - 104046 FilterQX300Ti07 0.45C - 105587 Filter mounting kit QX (silicone) - 105590 Sealing QX (silicone)
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In the chemical industry’s mixing processes, precise time management and safety are essential. Particularly when handling flammable or explosive materials, the use of electrical components poses risks. Our air-driven timer control panel, the PT series, does not use any electrical components, making it safe for use in explosion-proof areas. When combined with VOLKMANN's vacuum conveyor, it enables a variety of controls such as suction, line cleaning, discharge, and delay, contributing to the efficiency of the mixing process. [Usage Scenarios] - Mixing of powdered raw materials - Mixing processes involving hazardous materials - Use in explosion-proof areas [Benefits of Implementation] - Safe operation in explosion-proof areas - Process efficiency through diverse controls - Choice of housing materials (plastic, stainless steel)
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The simple pneumatic timer is compatible with all models of VOLKMANN vacuum conveyors. It can accommodate numerous controls, including suction, line cleaning, discharge, and delay. Since it does not use any electrical components, it can be used in explosion-proof areas. You can choose the housing material from plastic or stainless steel. *Please check the related links for more details.*
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In the ceramics industry, the uniform dispersion of raw materials affects product quality. In particular, blockages and imbalances that occur during the supply process of powdered raw materials can lead to a decline in product quality and a decrease in production efficiency. The new aeration hopper addresses these challenges by smoothly fluidizing the powder and promoting uniform dispersion. 【Usage Scenarios】 - Mixing and dispersion processes of ceramic raw materials - Powder supply from hoppers - Powder transport lines 【Benefits of Implementation】 - Stabilization of powder supply - Reduction of raw material loss - Improvement in production efficiency
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In the cement industry, a stable supply of raw materials during the manufacturing process is essential. In particular, blockages and uneven distribution of powder (cement) within the hopper can lead to decreased production efficiency and variations in quality. Our new aeration hopper addresses these challenges by smoothly fluidizing the powder and ensuring a stable flow rate. 【Application Scenarios】 - Cement manufacturing plants - Supply to silos - Supply to weighing systems 【Benefits of Implementation】 - Stabilization of powder supply - Improvement in production efficiency - Reduction of raw material loss
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In the chemical industry, efficient handling of powder raw materials is essential for improving productivity and reducing costs. Powder blockages, rat holes, and bridges can cause manufacturing processes to stagnate and lead to waste of raw materials. The new aeration hopper solves these issues by smoothly fluidizing the powder and ensuring stable discharge. 【Application Scenarios】 - Storage and supply of powder raw materials - Streamlining mixing and reaction processes - Reducing the risk of foreign material contamination 【Benefits of Implementation】 - Increased productivity - Reduced raw material loss - Ensured stable quality
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In the food manufacturing industry, a consistent supply of raw materials affects product quality. Blockages or imbalances in powdered raw materials can lead to delays in the manufacturing process and a decline in product quality. The new aeration hopper addresses these challenges by smoothly fluidizing the powder and promoting uniform discharge. 【Application Scenarios】 - Weighing and mixing processes of powdered raw materials - Powders that tend to clog during discharge from the hopper - Food manufacturing aiming to stabilize quality 【Benefits of Implementation】 - Reduction of raw material waste - Improvement of manufacturing efficiency - Stabilization of product quality
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In the food industry, uniform mixing of powders and smooth flow are crucial for product quality and production efficiency. Blockages and uneven distribution of powdered raw materials can lead to product quality inconsistencies and stoppages on the production line. The new aeration hopper addresses these issues and enables stable production. 【Application Scenarios】 - Elimination of bridging and discharge issues within the hopper - Measures against blockages in air transport lines 【Benefits of Implementation】 - Resolution of powder blockages, rat holes, and bridging - Improved quality through uniform mixing - Increased production efficiency - Enhanced yield
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In the case of multi-layer mesh, there is a problem where the powder that gets trapped in the mesh cannot be washed out no matter how much you rinse it, which means it can only be used with the same powder to prevent cross-contamination. The new aeration hopper will solve this issue. *Please check the related links for more details.
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Substitute our air-driven vacuum conveyor as a dust collector! Since it is air-driven, complicated installation work in explosion-proof areas is unnecessary. The installation space is also compact, making it possible to install in existing equipment! The filter reduces downtime by applying reverse pulse cleaning as needed.
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Realizing what seemed impossible. - Manual transfer from paper form to hopper → Automation with robots - Manual transport to the next process → Dust-free with Volkmann - Manual weighing and filling → Automation with weighing and filling machines * Achieving full automation from supply, transport, to weighing <Objectives> - Prevention of dust generation - Avoidance of occupational accidents and health risks - Promotion of labor-saving measures * For more details, please inquire here.
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A screw feeder that is difficult to bridge due to a small amount of remaining raw material. - The hopper and feeder are integrated with a wide opening, allowing for good engagement with the screw and making bridging difficult. - The hopper connects to the feeder at a sharp angle, resulting in extremely little remaining raw material. - Increasing the hopper capacity can be done by adding a straight section.
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We have achieved the long-sought detection of sieve tears. When separating metal powders and abrasive powders, the issue of contamination due to tears can be a bottleneck. Can we detect this without opening the equipment? We will solve such concerns. We provide a package with an air transport device optimized for supplying to the sieve, making design and installation easy and reliable.
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Our company has partnered with the high-end 3D printer manufacturer EOS to provide fully automated industrial 3D printing powder handling solutions. We are announcing a scalable closed-loop metal powder handling solution for users of the EOS M290, EOS M400, and EOS M300 series additive manufacturing (AM) systems. The handling and processing of metal AM materials directly provided by EOS can now be managed through a comprehensive powder handling approach, covering both pre-processing and post-processing, from initial powder conditioning to a closed fully automated powder circuit. [Recommended for the following industries] ■ Aircraft parts manufacturers ■ Manufacturers related to ceramics ■ Automobile manufacturers and parts suppliers ■ Customers looking to reduce manufacturing and fitting times for prototypes ■ Customers struggling with handling powders that are burdensome to the human body ■ Customers considering additive manufacturing *For more details, please refer to the PDF document or feel free to contact us.
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When food mixtures are transported at high speed to packaging and filling machines, there is a risk of classification due to differences in specific gravity. The Volkmann ejector enables a high achievable vacuum level of -91 kPa, allowing for the area of "plug transport." This results in a gentler product transport speed, maintaining the mixing ratio during conveyance. We ensure that consumers do not notice differences in the composition of instant soups.
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It is ideal for resolving bridging and clogging in hoppers in powder processing. - It is air-driven (air tube φ8mm), making installation easy. - Equipped with air cushioning, it operates with low noise. - The strength and frequency of the vibrations can be easily adjusted by setting the throttle analogically.
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Battery materials tend to agglomerate, which can lead to yield issues in the next process. The Volkmann lamp breaker efficiently crushes these agglomerates and enhances material uniformity, contributing to the production process in factories. 【Effects of Implementation】 - Improved reaction efficiency through material uniformity - Stabilization of production - Increased yield
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In the food industry, homogenization of raw materials is crucial for maintaining product quality and consistency. Aggregates and lumps not only compromise the texture and appearance of the product but also lead to decreased efficiency in the manufacturing process. The Volkmann lamp breaker efficiently crushes these aggregates and lumps with rotating blades, contributing to improved product quality and enhanced productivity by achieving a homogeneous state. 【Application Scenarios】 - Manufacturing of powdered soups, seasonings, and spices - Mixing processes of food ingredients - Pre-treatment of powder supply in air transport lines 【Benefits of Implementation】 - Improved product homogeneity - Streamlined manufacturing processes - Increased yield
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The Volkmann lamp breaker equipped with rotating blades can be used in various applications where aggregates and lumps hinder the production process. In air transport lines, aggregates of powders and granules need to be reduced in size before being introduced into the transport system.
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This is a system designed to be used in combination with Volkmann's VS series/PPC series vacuum conveyors. The weighing accuracy is approximately ±1% (varies depending on application, batch size, and installation). If you are considering not only transportation but also weighing and filling, please feel free to contact us!
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The "VOLKMANN Vacuum Conveyor" can transport powder using only "compressed air." Even if you are concerned that "the existing space is not very large," there is no problem. Its compact design makes installation easy. It is also suitable for those troubled by environmental issues and health risks caused by dust, as its sealed structure prevents dust generation and improves the working environment. Additionally, it avoids the risk of dust explosions caused by electrical sparks, providing everyone with safe and secure powder transportation. 【Features】 ■ Easy installation due to compact design ■ Completely air-operated, eliminating ignition sources (ATEX certified) ■ Sealed structure prevents dust generation and improves the working environment ■ Safe transportation with suction plug transport ■ Easy to clean and hygienic ■ Quick and easy disassembly without tools *For more details, please refer to the PDF document or feel free to contact us.
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- Maintenance-free - Wear-free - Chemical resistance - Stainless steel three-stage ejector - Maximum achievable vacuum: -90 kPa - Completely washable!
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Features of our air transport device "Vacuum Conveyor": - Capable of transporting rice without contamination due to its sealed piping structure. - Easy to replace existing conveyors due to its compact design. - Flexible layout thanks to piping transport. - Easy to clean, reducing downtime during product changeovers and in case of troubles.
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The "VOLKMANN Vacuum Conveyor" differs from conventional mechanical conveyors in that it requires only "compressed air" to transport powders. There is no problem even for those who are concerned that "the existing space is not large." Its compact design allows for easy installation. It is also suitable for those facing environmental issues and health risks due to dust. The sealed structure prevents dust generation, improving the working environment. Additionally, it avoids the risk of dust explosions caused by electrical sparks, providing everyone with safe and secure powder transport. 【Features】 ■ Easy installation due to compact design ■ Completely air-operated, eliminating ignition sources (ATEX certified) ■ Sealed structure with no dust generation, improving the working environment ■ Safe transport with suction plug transport ■ Easy to clean and hygienic ■ Quick and easy disassembly without tools *For more details, please download the catalog or feel free to contact us.
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Free membership registrationThe air-operated pinch valve is directly actuated by compressed air. The internal elastic sleeve is compressed by the supplied air. Due to the special structure of the case, the sleeve is crushed into a lip shape. This ensures that the flow of powders/granules is 100% sealed. *Since it is air-operated, it can also be used in explosion-proof areas.
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