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  3. 旭工業所 第2工場
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旭工業所 第2工場

EstablishmentAugust 1, 1947
capital6000Ten thousand
number of employees300
addressAichi/Kariya-shi/58-1 Hongoshimo, Kogane-cho
phone0566-25-0781
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last updated:Oct 11, 2024
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[Discussion on Inspection and Measurement] Selection of Measuring Instruments

To select the appropriate measuring instrument from a wide variety of measuring devices, here are some key points to consider!

When measuring a product, the measuring instrument is selected based on the dimensions and tolerances specified in the product drawing. However, there are many types of measuring instruments available in the world. For example, even when considering instruments for measuring "length," there are various types such as scales, calipers, micrometers, comparative measuring instruments using dial gauges, three-dimensional measuring machines, projectors, and more, making careful selection necessary. Therefore, I would like to explain the points to consider when selecting the appropriate measuring instrument from the wide variety available. [Excerpt of Content] ■ Points to consider when selecting a measuring instrument - Choose a measuring instrument according to the required accuracy for the measurement. - Consider the characteristics of the object being measured (shape and material). - Take into account the ease of measurement and the acceptable measurement error. - Consider cost performance. - Consider the ease of maintenance. *For more detailed information, please refer to the related links. For further inquiries, feel free to contact us.

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[Discussion on Inspection and Measurement] Comparative Measuring Instruments 1: What is a Comparative Measuring Instrument?

Measure the characteristics and properties of the subject being tested by comparing it with reference values and standard substances! Introducing the topic of inspection and measurement.

"Comparative measurement" refers to measuring the characteristics or properties of a subject by comparing it with a reference value or standard material. For example, in the measurement of "length," one might measure both a reference piece, such as a block gauge, and the subject simultaneously using a dial gauge, and determine the length of the subject from the difference. In general, measuring instruments used for "comparative measurement" are referred to as "comparative measuring instruments." Our company primarily handles measuring instruments for measuring "length," particularly those for measuring "inner diameter," "outer diameter," "height (width)," "chamfering," and limit gauges. 【Contents】 ■ What is a comparative measuring instrument? ■ Features of comparative measuring instruments *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.

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[Inspection and Measurement Discussion] Comparative Measuring Instruments 3: Master Gauge (Reference Gauge)

About the remaking of mastering (diameter size correction) and other topics! Introducing discussions on inspection and measurement.

When measuring using a "comparison measuring instrument," the process involves comparing it with a "master gauge" (reference gauge) such as a ring master or block master that has been prepared in advance according to the dimensions of the measurement area, and determining the difference from the reference gauge. As explained here, the "master gauge" (reference gauge) is used to perform the "master adjustment (zero adjustment)" of the dial gauge. "Master adjustment" refers to the task of aligning the needle of the dial gauge to zero using a master gauge that serves as a reference for the measurement dimensions. [Contents] ■ What is a master gauge (reference gauge)? ■ About the remake of master rings (diameter dimension correction) *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.

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Discussion on Inspection and Measurement: About Dial Gauges

Introducing the advantages and disadvantages of dial gauges and standard products that are not dial gauges in an article!

"Comparative measurement" involves measuring the characteristics or properties of a subject by comparing it with a reference value or standard material. For example, in the measurement of "length," one might measure the subject and a reference piece, such as a block gauge, simultaneously using a "dial gauge," and determine the length of the subject from the difference. In general, measuring instruments used for "comparative measurement" are referred to as "comparative measuring instruments." As mentioned in "Comparative Measuring Instruments (2): Measurement Procedure," among the "comparative measuring instruments," those that measure "length," specifically those that measure "inner diameter," "outer diameter," "height (width)," and "chamfer," use a "dial gauge" for measurement. [Contents] ■ What is a dial gauge? ■ Types of dial gauges *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.

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[Inspection and Measurement Discussion] Calibration of Measuring Instruments

Calibration of master gauges (reference gauges)! Introducing discussions on inspection and measurement in an article.

The term "calibration" in "calibration of measuring instruments" is defined in "JIS Z 8103:2019 Measurement Terms." In short, "calibration" refers to the process of checking how much the indication of the measuring instrument being calibrated deviates from that of the reference measuring instrument, and it involves explicitly stating the uncertainty as a measure of its reliability. 【Contents】 ■ What is calibration of measuring instruments ■ Calibration of master gauges (reference gauges) *For detailed content of the article, you can view it through the related links. For more information, please feel free to contact us.

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[Inspection and Measurement Discussion] Measuring Instruments for Geometric Characteristics

Introducing an article on correctly evaluating the "geometric characteristics" and "geometric tolerances" specified in product drawings!

"Geometric characteristics" are classified in ISO/JIS according to the applicable shapes and types of geometric tolerances. A "datum" can be simply defined as "the dimension that serves as a reference during measurement." When specifying the geometric tolerances of related shapes in a drawing, the reference axes, surfaces, and dimensions are designated with letters of the alphabet, and these letters are referred to as datums. To correctly evaluate the "geometric characteristics" and "geometric tolerances" listed on product drawings, it is necessary to understand their meanings accurately and choose appropriate measurement methods accordingly. [Contents] ■ Types of geometric characteristics ■ Measuring instruments for geometric characteristics *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.

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Discussion on Inspection and Measurement: Roundness and Roundness Measuring Instruments

Introduction to inspection and measurement, including 2-point and 3-point measurements for elliptical shapes and rice ball shapes (triangular)!

Roundness is one of the geometric tolerances applied to a single shape, referring to "the magnitude of deviation from the geometric circle of the circular part." Methods for measuring roundness include roundness measuring machines (such as Roncom), reading methods using center support, and three-dimensional measuring machines. A practical measurement method involves measuring the diameter with a dial gauge, and the Kensatools roundness measuring device falls into this category. [Contents] ■ About Roundness 1) Definition and illustrated examples 2) Tolerance zone (allowable range) 3) Measurement methods ■ Two-point and three-point measurements for elliptical shapes and onigiri shapes (triangular) *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.

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Discussion on Inspection and Measurement: Concentricity, Coaxiality, and Uneven Thickness

Introduction to topics such as concentricity, coaxiality, and measurement methods! Discussion on inspection and measurement.

Concentricity and coaxiality are positional tolerances applied to related geometric shapes. Coaxiality refers to "the magnitude of deviation of the axis line that should be on the same straight line as the datum axis line from the datum axis line," while concentricity refers to "the magnitude of deviation of the center of another circular shape relative to the center of the datum circle in the case of planar shapes." Measurement methods for concentricity and coaxiality include roundness measuring machines, center support or V-block reading methods, and three-dimensional measuring machines. 【Contents】 ■ About concentricity and coaxiality 1) Definitions and illustrated examples 2) Tolerance zones (allowable ranges) 3) Measurement methods ■ Thickness measuring instruments *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.

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Delivery record of inner diameter measuring instruments for Company N.

Inspection tools and measuring instruments used in manufacturing sites for monozukuri! Introducing our delivery achievements to press manufacturers.

We received an order from Company N, a press manufacturer, specifying the measurement target product. The measurement target is a ring shape, and we will supply an inner diameter measuring instrument (dial gauge direct contact type). As an option, a dial gauge (0.001) and a master ring have been adopted. 【Overview】 ■ Measuring instrument name: Inner diameter measuring instrument (dial gauge direct contact type) 1 unit ■ Measurement target product: Details unknown (press product? automotive parts?), ring shape (material unknown) ■ Measurement dimension tolerance: Inner diameter Φ124±0.015 ■ Options: Dial gauge (0.001) included, master ring included ■ Special note: Equipped with multi-turn prevention function *For more details, please refer to the PDF document or feel free to contact us.

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Delivery record of measuring devices for automotive AT parts for in-house production line.

The product to be measured is an automotive AT component with a ring shape! A complete set of inline measuring instruments will be delivered.

We have installed a complete set of inline measuring instruments on our in-house processing line, and we would like to introduce them. We delivered a complete set of inline measuring instruments, including inner diameter gauges, outer diameter gauges, and geometric property measuring instruments. The products being measured are parts for automotive automatic transmissions, specifically ring shapes (material: aluminum). We also adopted options such as dial gauges and inner and outer diameter master rings. 【Overview】 ■ Name of measuring instruments: Complete set of inline measuring instruments - Inner diameter gauges: 3 units (2 ASQA-ID-01, 1 ASQA-ID-BMD) - Outer diameter gauges: 2 units (2 ASQA-OD-02M, measurement point 5) - Height measuring instruments (flat stand): 3 units (2 ASQA-HT-01, 1 ASQA-HT-01W) - Limit gauges (outer diameter scissors gauge): 2 units - Geometric property measuring instruments: perpendicularity/1 ASQA-KK-05, circular runout 1 unit, total runout/2 ASQA-KK-01, total runout + coaxiality 1 unit (3 points) *For more details, please refer to the PDF document or feel free to contact us.

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"Measurement Equipment for Automotive Engine Parts Delivery Record" for In-house Line

Measuring instruments such as inner diameter gauges and depth gauges! Measuring automotive engine parts and die-cast products.

We have installed a complete set of inline measuring instruments on our processing line, and we would like to introduce them. The set includes an inner diameter gauge, depth gauges, limit gauges, and other inline measuring instruments. The products being measured are automotive engine parts and die-cast products (material: aluminum). We have also adopted options such as a wireless communication system and inspection tables. 【Overview】 ■ Name of measuring instruments: Complete set of inline measuring instruments - Inner diameter gauges: 4 units (ASQA-ID-BMD) - Depth gauges: 2 units (custom-designed) - Limit gauges (inner diameter plug gauges): 4 units - Total gauge set: 1 set (including 6 plug gauges) - Dedicated gauges: 3 units (for perpendicularity, coaxiality, and surface position) *For more details, please refer to the PDF document or feel free to contact us.

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Inline Measurement Device Delivery Record for KT Company

Introduction of delivery results to forging manufacturers, including outer diameter gauges, pitch gauges, and screw gauges!

We received an order for a complete set of inline measuring instruments specified by KT Company, a manufacturer of forged products. The products to be measured are forged items (material: iron), and we will supply a complete set of inline measuring instruments, including a concentricity measuring instrument for inner and outer diameters and a gauge for confirming the position of TAP holes. If you have any questions or inquiries, please feel free to contact us. 【Overview】 ■ Name of measuring instrument: Complete set of inline measuring instruments - Concentricity measuring instrument for inner and outer diameters: 1 unit (ASQA-KK-04) - TAP hole position confirmation gauge: 1 set (including screw gauge, ASQA-KK-07) - TAP hole chamfer gauge: 1 unit (including master ring, ASQA-CF-01) - Outer diameter measuring instrument: 1 unit (ASQA-OD-02M) - Height measuring instrument: 1 unit (including master block, measured from below the base, similar to ASQA-KK-02 (2)) - Pilot hole pitch measuring instrument: 1 unit *For more details, please refer to the PDF document or feel free to contact us.

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Examination table/Measurement table

Efficient measurement! A stand for arranging measuring instruments and installing them on the line side.

We would like to introduce our "Inspection Table/Measurement Table." To ensure the quality of products manufactured on the processing line, various dimensions are measured based on inspection standards at the line side, confirming that they are within specifications. When measuring multiple items of the same product, many measuring instruments are required. This product is a table designed to efficiently arrange and install those measuring instruments at the line side. 【Features】 ■ Consolidation of measuring instruments and masters in one location ■ Bulletin board function (magnetically attach inspection standards and work instructions) ■ Lightweight design with aluminum frame ■ Movable with casters ■ Fluorescent light support (for fluorescent light installation) *For more details, please refer to the PDF document or feel free to contact us.

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Mastering/Master Block

Ring-shaped items for inner and outer diameters, and block-shaped items for height and width! Used for comparative measurement.

The "Master Ring/Master Block" refers to a reference gauge (master gauge) used for measurement with comparative measuring instruments. The ring-shaped ones for inner and outer diameters are called master rings, while the block-shaped ones for height and width are referred to as master blocks. Incidentally, the method of measurement that seeks the difference from this reference gauge is called comparative measurement. 【Master Ring Specifications】 ■ Measurement Locations: Outer Diameter, Inner Diameter ■ Measurement Range (Approx.): Φ5 to Φ200 ■ Dimensions (Approx.) - Inner Diameter: Φ5 and above - Outer Diameter: Up to Φ200 - Width: 10 to 20 *For more details, please refer to the PDF document or feel free to contact us.

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Geometric characteristics measured by instruments (runout, wall thickness, concentricity, perpendicularity, roundness, pitch, etc.)

Characteristics that regulate shape, posture, position, and vibration! Classified into shape, posture, position, and vibration characteristics.

The "Geometric Characteristics Measurement Device" is a product designed to measure geometric characteristics. The device uses a dial gauge for measurements and includes a pitch gauge for measuring positional accuracy, eliminating the need for a reference master required for comparative measurements. Geometric characteristics refer to the properties that regulate "shape, posture, position, and runout" (according to JIS Z8114 "Drafting - Drafting Terms"). Geometric characteristics are classified into shape characteristics, posture characteristics, position characteristics, and runout characteristics. 【Classification of Geometric Characteristics】 ■ Shape Characteristics: Roundness, Flatness, Cylindricity, etc. ■ Posture Characteristics: Parallelism, Perpendicularity, etc. ■ Position Characteristics: Positional Accuracy, Concentricity (Uneven Thickness), Coaxiality, etc. ■ Runout Characteristics: Circular Runout, Total Runout *For more details, please refer to the PDF document or feel free to contact us.

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Comparative measuring instrument (inner diameter, outer diameter, height, chamfering, limit gauge)

Measurements with a comparator are easy and measurement errors can be kept small! Especially when measuring repeatedly.

The "Comparative Measuring Instrument" is a product that measures dimensions such as inner diameter, outer diameter, and height by comparing them with reference gauges (master gauges) such as ring masters or block masters that are prepared in advance to match the dimensions of the measurement area, and calculates the difference from the reference gauge. When comparing, a dial gauge is used to obtain the difference from the reference gauge in numerical form, and it is classified into measuring instruments (such as "inner diameter measuring instrument," "outer diameter measuring instrument," "height measuring instrument (flat stand)," and "chamfer measuring instrument") that determine through comparison and "limit gauges" that determine through go/no-go. Measurements with comparative measuring instruments are easy and the measurement error can be kept small, making them commonly used in cases of mass-produced items where repeated measurements are necessary. 【Lineup (partial)】 <Inner Diameter Measuring Instruments> ■ASQA-ID-01 ■ASQA-ID-02 ■ASQA-ID-03 ■ASQA-ID-BMD <Outer Diameter Measuring Instruments> ■ASQA-OD-01 ■ASQA-OD-02 *For more details, please refer to the PDF document or feel free to contact us.

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For those struggling with inspection and measurement tools in the production site.

We propose and manufacture suitable measuring instruments from product drawings! A lineup of inner diameter gauges and runout gauges is available.

Our company focuses on measurements on the production line and offers a range of simple and easy-to-use measuring instruments. We have a lineup that includes inner diameter gauges, outer diameter gauges, runout gauges, and pitch gauges. We have received feedback from customers stating that "business support has led to a reduction in man-hours, allowing for more time." We can propose and manufacture the appropriate measuring instruments based on product drawings, so please feel free to contact us when you need gauge production. 【Products We Handle】 ■ Inner Diameter Gauges ■ Outer Diameter Gauges ■ Runout Gauges ■ Pitch Gauges ■ Squareness Gauges *For more details, please refer to the PDF materials or contact us through our website mentioning "Ipros was seen."

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