清和ジーテック List of Products and Services

- Compatible with FANUC, equipped with a direct drive (DD) motor for the grinding wheel axis - Backlash-free grinding wheel axis, improved control and synchronization performance - Simple equipment design focused on operability and maintainability - Compact design

• Gear cutting machine/Gear finishing machine

Domestic share No. 1! This is equipment used for the production of grinding wheels, which is utilized in the gear honing method that is gaining attention for finishing gears for electric vehicles. There are numerous adoption results from grinding wheel manufacturers!

• Other machine tools

This is a two-stage gear finishing method using CBN grinding (LUXIS PG256) and asynchronous gear honing (LUXIS GH254). What are the advantages of this method? It allows for efficient removal of thermal distortion and pitch correction through CBN grinding, as well as improvement of surface roughness and tooth shape correction through gear honing. It ensures a high level of gear precision and noise reduction, which are required primarily in the automotive industry. Combining these two pieces of equipment significantly contributes to increased productivity. For details on each model, please refer to the individual product pages.

• Gear cutting machine/Gear finishing machine

The "Artis PS106" is a power skiving machine capable of processing internal and external gears. It features a compact design that saves space. High rigidity is achieved through the sliding surfaces of all axes based on the hob machine base. Automation of tool exchange and workpiece loading and unloading is available as an option. Please feel free to contact us if you have any requests. 【Features】 ■ Capable of processing internal and external gears ■ Compact design ■ Space-saving ■ Automation of tool exchange and workpiece loading and unloading available as an option ■ High rigidity achieved through the hob machine base and sliding surfaces of all axes *For more details, please refer to the PDF document or feel free to contact us.

• Gear cutting machine/Gear finishing machine

The "Artis HB086x" is a high-precision, high-efficiency CNC hobbing machine that employs direct drive for both the hob spindle and the work spindle. Both the hob spindle and the work spindle can achieve three times the high-speed rotation, enabling high-precision and high-efficiency machining in a higher range. It realizes a wide variety of machining from small-diameter, low-tooth-count workpieces to small-module, high-tooth-count workpieces. 【Features】 ■ Direct drive for both the hob spindle and the work spindle ■ High-speed rotation enables high-precision and high-efficiency machining ■ A wide variety of machining from small-diameter, low-tooth-count workpieces to small-module, high-tooth-count workpieces ■ High rigidity due to the gantry structure *For more details, please refer to the PDF document or feel free to contact us.

• Gear cutting machine/Gear finishing machine

The "LUXIS FS054" is a CNC precision small gear finishing machine specialized for the final finishing of small gears. By achieving tooth surface characteristics equivalent to honing, it contributes to the reduction of gear noise. Its space-saving design allows for installation in various locations, making it ideal not only for mass production but also for small-batch processing of diverse products. High-speed processing is realized with a maximum spindle speed of 6,000 min-1. 【Features】 - Contributes to the reduction of gear noise by achieving tooth surface characteristics equivalent to honing. - Space-saving design that can be installed in various locations. - Successful practical application of external gear-shaped grinding wheels. - Suitable for mass production and small-batch processing of diverse products. - Achieves long tool life through unique software for axis intersection angle variation (optional). *For more details, please refer to the PDF document or feel free to contact us.

• Gear cutting machine/Gear finishing machine

The "LUXIS GH256" is a CNC synchronous gear honing machine specialized for the final finishing of gears. It is compatible with low tooth count workpieces that have poor engagement rates. It also improves cumulative pitch accuracy and tooth surface correction capabilities, contributing to the high precision of gears. It effectively reduces noise and enhances tooth surface strength. Due to the characteristics of the processing method, it can also handle stepped gears, which are considered difficult to process in gear grinding. 【Features】 ■ High rigidity design, improved synchronization accuracy, and processing axis torque ■ Compatible with low tooth count workpieces ■ Improvements in cumulative pitch accuracy and tooth surface correction capabilities ■ Unique software for variable axis intersection angle allows for extended grinding wheel life (optional) *For more details, please refer to the PDF document or feel free to contact us.

• Gear cutting machine/Gear finishing machine

The "LUXIS GH254" is a CNC gear honing machine specialized for the final finishing of gears, featuring a traveling type design. The grinding wheel spindle motor is positioned within the column to minimize the overhang of the grinding wheel. The oscillating axis allows for delicate shape correction and crowning processing. This contributes to the high precision of gears and improved surface roughness, enhancing quietness. Depending on the type of workpiece, the outer diameter of the grinding wheel can be selected from φ350 or φ400 (optional). 【Features】 ■ The grinding wheel spindle motor is positioned within the column. ■ Minimizes the overhang of the grinding wheel. ■ Adopts a quill-type tailstock that enhances the rigidity of the fixture. ■ Unique software for varying the axis intersection angle can extend the lifespan of the grinding wheel (optional). ■ The outer diameter of the grinding wheel can be selected from φ350 or φ400 (optional). *For more details, please refer to the PDF document or feel free to contact us.

• Gear cutting machine/Gear finishing machine

The "Orbis HB403" is a high-precision and high-efficiency 4-axis CNC-controlled general-purpose hobber. It does not require mechanical changeovers such as swapping gears, and setup is completed with just the manual input of processing data. Additionally, with only data input, automatic cycle processing for operations such as double cutting, tapering, crowning, and worm wheel machining is possible. 【Features】 ■ High precision & high efficiency 4-axis CNC control ■ No mechanical changeovers such as swapping gears required ■ Setup completed with just manual input of processing data ■ Automatic cycle processing possible with only data input ■ Suitable for small-batch processing of various types *For more details, please refer to the PDF materials or feel free to contact us.

• Hob

The "Luxis PG256" is a CNC gear grinding machine that maximizes the capabilities of CBN electroplated wheels. With a machine design and software based on a CNC hob machine, it achieves comfortable operability and high cost performance. It supports both gear generation and form grinding (optional), and wheel sharing is possible if the same module and pressure angle are used. 【Features】 ■ Maximizes the capabilities of CBN electroplated wheels ■ Achieves comfortable operability and high cost performance ■ Supports both gear generation and form grinding (optional) ■ Realizes low-cost and high-efficiency gear grinding ■ Wheel sharing is possible if the same module and pressure angle are used *For more details, please refer to the PDF document or feel free to contact us.

• Grinding Machine

The "Artis HB306/HB306z" is a CNC hob machine with a high-rigidity structure based on the "Artis Concept." It is crafted with uncompromising quality and features full 6-axis CNC control. It supports dry, wet, and aqua cutting, and offers a wide range of options, including a ring-type auto loader. 【Features】 ■ High-rigidity structure based on the "Artis Concept" ■ Full 6-axis CNC control ■ High-rigidity hob spindle equipped with a large-capacity AC spindle motor ■ Double worm-type high-rigidity work spindle ■ Capable of processing up to a maximum module of 6 (HB306) / 12 (HB306z) *For more details, please refer to the PDF materials or feel free to contact us.

• Hob

The "FABRIS HR254/255/355" is a CNC hob blade groove grinding machine specifically designed for hob cutters. It is designed to grind not only straight groove hobs but also hobs with leads. Additionally, it features a high-rigidity machine body made of cast iron with appropriately placed internal ribs for excellent damping properties. Its precision and stability are highly regarded not only by hob machine users but also by many hob cutter manufacturers. 【Features】 ■ 4-axis (HR254) or 5-axis (HR255 / HR355) CNC control ■ Creep grinding of high-speed steel straight groove hobs using electroplated CBN grinding wheels ■ Creep grinding of carbide straight groove hobs using electroplated diamond grinding wheels ■ Grinding of straight groove and leaded hobs using dressable ceramic grinding wheels ■ Direct grinding spindle with high-speed, high-torque AC spindle motor ■ Easy and intuitive data input interface that requires no specialized knowledge *For more details, please download the PDF or feel free to contact us.

• Other processing machines

The "Artis HB086/HB156" is a high-end CNC hob machine developed with the concept of merging cutting-edge technology and craftsmanship. The design thoroughly pursues processing accuracy, efficiency, stability, and ease of use. Based on the Artis concept, it features a high-rigidity structure and offers a wide range of options, including a ring-type auto loader. Please feel free to contact us if you have any requests. 【Features】 ■ 6-axis full CNC control ■ Backlash-free hob and work spindle ■ High-speed hob spindle (up to 2,000 m/min) ■ High-speed work spindle (up to 300 m/min for HB086, 220 m/min for HB156) ■ Compact design, space-saving ■ Compatible with dry, wet, and aqua cutting *For more details, please download the PDF or feel free to contact us.

• Other processing machines

The "Artis HB056/HB056LS" is a CNC horizontal hobber designed with a thorough pursuit of machining accuracy, efficiency, stability, and ease of use. By enclosing the machining area with a closed-loop structure in the main frame, it achieves compactness while providing significantly higher static and dynamic rigidity and stability. The slant bed structure allows for comfortable operation and smooth chip disposal. Please feel free to contact us if you have any inquiries. 【Features】 ■ High rigidity structure based on the Artis concept ■ Dry cut (standard), aqua cut, and wet cut (optional) ■ Post-heat treatment workpiece cutting and skyving processing (optional) ■ Capable of machining shaft-shaped workpieces up to 500mm in length (HB056) ■ Ultra-high-speed work handling system integrated into the machine (HB056LS) ■ Stocker capable of holding up to 40 pieces (HB056LS) *For more details, please download the PDF or feel free to contact us.

• Other processing machines