第一実業 List of Products and Services

Check+ is a cloud service that digitizes tasks from creating work procedures to progress management and reporting. It allows for the creation of work plans that integrate work procedures and checklists, recording inspections using mobile devices such as iPhones and iPads, verifying work results, and automatically generating electronic approvals and reports. By transitioning the traditionally paper-based maintenance of plants and factories to a paperless system, it addresses various challenges such as preventing omissions in work and records, enhancing the immediate effectiveness of workers, and improving the speed of information sharing.

• Other production management systems

● Consulting centered on process simulation More than half of our members are engineers with extensive simulation experience. We support the first steps in solving grand challenges such as DX and carbon neutrality across a wide range of industries and technical fields, utilizing the technology of process simulation, not limited to the chemical and petroleum industries. ● Team composition centered on plant engineers We carry out realistic operations based on practical experience, centered around engineers who have been involved in the design and operation of chemical plants at major companies in the industry. ● Comprehensive after-support even for small projects "We can't get major engineering companies to take on small projects." "We created it ourselves, but they won't make improvements." We often hear such concerns. Plant Digital X Co., Ltd. is flexible in accepting inquiries even for small test equipment or a single heat exchanger, and we provide thorough care afterward.

• Other contract services

As an AVEVA solution provider, we offer engineering services utilizing AVEVA Process Simulation (APS) by a team centered around plant engineers. By leveraging APS, we support our customers in various aspects of production activities, from research and development to maintenance. We solve various challenges that could not be addressed by conventional process simulators.

• simulator

The Flooding AI Prediction System is an advanced AI system that predicts the water levels of nearby rivers during heavy rainfall and assesses the risk of flooding. It supports countermeasure plans based on various scenarios for local governments, insurance companies, and more. The system utilizes terrain data, river water level data, rainfall data, and continuously improves prediction accuracy through reinforcement learning. With intuitive operation and a simple implementation process, immediate effects can be expected. This contributes to the acceleration of evacuation instructions and the strengthening of flood prevention measures, helping to build a safer society. 【Challenges】 ● It is difficult to predict when and to what extent the nearest river will rise during heavy rainfall. ● There is no information on how much rain needs to fall on the nearest river for flooding to occur. ● During river flooding, it is unclear how much and for how long buildings will be inundated, making it hard to determine the timing of evacuation. 【Features】 ● Advanced predictions utilizing the latest technology. ● Visual data that allows for intuitive understanding of flooding risks. ● Support for countermeasure plans based on various scenarios. ● Continuous accuracy improvement through reinforcement learning. 【Implementation Method】 (1) Input terrain, river water level, and rainfall data. (2) Simulate and analyze flooding and water levels. (3) Propose disaster prevention measures and issue evacuation recommendations.

• Other environmental analysis equipment
• Other measurement, recording and measuring instruments

By applying a unique statistical method to a deep learning model with high accuracy, we will further enhance performance and achieve acceleration. We aim to achieve high-precision inspections with minimal training data and pursue continuous accuracy improvement through reinforcement learning. 【Challenges】 ● As production speed increases, it becomes impossible to visually confirm defective products. ● The quality of inspections is influenced by individual capabilities, leading to a lack of consistency. ● Due to a shortage of labor, it is difficult to inherit inspection techniques and increase productivity. 【Implementation Method】 (1) Camera footage from the manufacturing line * There is no need to prepare defective data as the model is created using only normal data. (2) Inference with the AI engine (3) Real-time identification of defective products ⇒ Implementation is possible on high-speed lines of about 2m/s. 【Effects】 Improvement in productivity, reduction in labor, and the ability to establish effective production plans.

• Visual Inspection Equipment

ArithRobo is an innovative picking solution that integrates AI and robotics technology. It is designed to address labor shortages and picking errors caused by the declining birthrate and aging population, utilizing 3D recognition technology to identify objects with high precision and speed. 【Challenges】 ● Decrease in the number of pickers ● Limitations on labor hours including inbound and outbound operations ● Picking errors caused by factors such as large variety and time constraints 【Features】 ● No need for registration of training data; AI recognizes objects and calculates optimal positions ● High precision and speed in object recognition ● Applicable in diverse lines and capable of integration with other systems 【Effects】 Improvements in productivity, labor reduction, and continuous operation can be achieved, enabling effective production planning.

• Transport and handling robots

Features of AVEVA Process Simulation (APS) 1) Intuitive, easy-to-read, and user-friendly interface 2) Extensive model library 3) High customizability of models 4) Capability to handle both steady-state and transient conditions with a single software 5) Applicability to digital transformation (DX)

• simulator

MONOLIST is a digital twin platform that allows for centralized management of various information from the field. It enables easy registration and management of information (items) such as equipment, devices, and damages on the web, visualizing various data. The location information of each item can be linked with the 3D point cloud data from the site, allowing for easy viewing and sharing in a browser.

• Production Management System

Assimee realizes that "anyone can easily" and "use it daily" through an intuitive and user-friendly UI/UX and the utilization of generative AI. While traditional simulation software is mainly used for new line design and process analysis, Assimee can also be utilized for weekly and daily process management. It supports a wide range of problem-solving, including optimization of personnel numbers and placement, inventory optimization, and identification of bottlenecks.

• Analytical Equipment and Devices

In the Welding Systems Division, we specialize in automatic welding machines for pipe end seals and circumferential automatic welding machines for pipes/tubes. Specifically, we provide systems for automatic sealing welding in heat exchangers and condensers, as well as circumferential automatic welding of various piping systems in nuclear and thermal power plants and chemical plants. We handle the manufacturing and sales of pipe end seal automatic welding and circumferential automatic welding for pipes/tubes, as well as after-sales service, all in one package. We also respond to unique customer requests for special machines, contributing to automation and labor-saving. Since we consistently provide after-sales services such as machine maintenance even after delivery, we are always in close proximity to the site, responding to customer needs. Additionally, we confidently handle the production of special machines tailored to customer requests.

• Welding Machine

Due to global quality issues in manufacturing pharmaceuticals with opaque quality data and the need to align with PIC/S (global inspection standards), domestic GMP regulations are being revised, which requires a response to data integrity (DI) in the pharmaceutical industry. "I want to implement DI and utilize data, but I don't know how." "There are limits to ensuring DI manually, and there is a need for digitization and automation." In response to these challenges, we propose 'FIDIUS,' which incorporates various functions that electronically realize DI compliance according to ALCOA+ and enables centralized management of information. 'FIDIUS' is equipped with a data collection SCADA that covers the functionalities required in the pharmaceutical industry, as well as features that allow centralized management of multiple equipment data and user information. [Overview of the 'FIDIUS' Solution (Partial)] ■ FIDIUS Pharma-Core - Central management server for data and users ■ zenon - Base SCADA software for data collection *For more details, please feel free to contact us.

• Document and Data Management