UPTEC List of Products and Services

We provide solutions that may address the challenges of your company's flat wire stator mass production equipment, such as long cycle times, high wire forming defect rates, poor yield, and low peeling accuracy. Our automatic hairpin forming machine is highly flexible and can produce all coil shapes, including special wire types, without the need for setup changes. 【Features】 - Achieves wire forming with a cycle time of 1 pin/0.5 seconds - Highly flexible, capable of producing all coil shapes including special wire types, with no need for jig replacement - High-performance laser coating peeling system - Automatic mold switching for 3D coil forming - Coil supply accuracy of 0.1mm driven by servo - High-precision cutting results in excellent coil end face finishing and stable welding quality 【Options】 - Double bobbin supply function - Coil coating peeling function using molds - Inline monitoring function for coil shapes and dimensions *For more details, please refer to the related links or feel free to contact us.

We provide solutions that may address the complexities of replacing your company's flat wire stator mass production equipment, as well as challenges related to yield stability. The paper feeding is driven by a servo motor, allowing for length adjustment of the insulating paper, and various insulating paper molding can be achieved through module replacement. Additionally, it offers high flexibility and quick changes to different types of stators. It is also equipped with a core warping prevention sheet function. 【Features】 - The standard design allows for various insulating paper molding methods through unit replacement. - It adopts a structure that enables adjustments according to differences in product dimensions, allowing for quick changeovers to accommodate stator cores of different sizes. - The length of the insulating paper can be adjusted through servo drive. - It includes a function to prevent lamination peeling of the stator core during insertion. 【Options】 - Double roll feeding function - Edge folding function for insulating paper (compatible with O-shaped configurations) - Heating flare expansion function for the tip of the insulating paper - Automatic disposal function for unnecessary parts at the tip during roll material replacement *For more details, please refer to the related links or feel free to contact us.

We provide solutions that may address challenges such as long cycle times of your mass production equipment, stability of yield, and equipment downtime. 【Features】 ■ By combining modules, it is possible to quickly upgrade production numbers. ■ High flexibility allows for adaptation to various wire types by changing the robot's chuck. ■ By adding the number of configured stations, the production capacity of the equipment is significantly improved. ■ The layout becomes more rational, and in the event of an anomaly in automatic wiring, it can be quickly switched to manual wiring. 【Options】 Molding equipment and automatic docking function. *For more details, please refer to the related links or feel free to contact us.

We provide solutions that may address challenges such as the long cycle time of your mass production equipment and the stability of yield. With the modular design of each functional unit, it is possible to accommodate various sizes of stators with simple tool changes. Additionally, the machine configuration is flexible, and the number of expansion chucks can be adjusted according to capacity requirements. 【Features】 ■ By changing the number of expansion units, it is possible to increase production capacity. ■ Each unit is designed as a standard, allowing easy adaptation to various sizes simply by changing the unit. ■ High precision in expansion and separation ensures that hairpins are not damaged. 【Options】 ■ Quality inspection after expansion and separation (image inspection / gauge inspection) *For more details, please refer to the related links or feel free to contact us.

We provide solutions that may address the challenges of long cycle times in your company's flat wire stator mass production equipment, including the personalization and complexity of condition setting, the intricacies of replacement work, and the stability of yield. Designed as a standard, it can accommodate various sizes with quick setup changes (up to 12 layers). With high efficiency, the cycle time is up to 90 seconds, and it offers excellent stability with no damage to the hairpin. 【Features】 ■ Excellent flexibility, rapid changes for different sizes of stators, up to 12 layers ■ High-precision twisting control with servo motors ■ Cycle time up to 90 seconds ■ High precision twisting with no damage to hairpins *For more details, please refer to the related links or feel free to contact us.

We provide solutions that may address challenges such as high welding defect rates in your mass production equipment, poor yield, and frequent human errors in inspection. Our product is an integrated cutting and welding system equipped with high-performance lenses, enabling high-precision welding through AI positioning. Additionally, AI-based image inspection after welding prevents defective products from flowing into subsequent processes. 【Features】 - Standard design allows for quick setup changes to accommodate various sizes. - Equipped with high-performance lenses for high-precision welding. - Achieves high welding accuracy and stability through AI image recognition positioning. - Ensures high welding quality by using common cutting and welding process mask jigs. - Automatic confirmation of welding quality through AI image inspection. - Fully automatic attachment and detachment of cutting and welding process mask jigs. 【Options】 - Automatic clamping of welding workpieces. - Laser machine from China. *For more details, please refer to the related links or feel free to contact us.

We provide solutions that may address challenges such as the narrow layout of your company's flat wire stator mass production equipment, insufficient space, space-saving, uneven coating, variation in coating amount, and stability of yield. Our product includes a system for automatic transport, temperature monitoring, circulating air, varnish dripping, and stator temperature detection before varnish dripping. It occupies a small overall space and ensures a fast and stable varnish dripping process. 【Features】 - Fully automated transport of stator assembly using robots for the varnish coating process. - Stator cores can be coated with varnish in an inclined position (adjustable up to ±45 degrees). - Equipped with a varnish supply system with temperature control, with options for dispensers and tube pumps. - Electric heating varnish is also available, with low energy consumption and higher filling rates. - Measures the weight difference before and after varnish application to achieve a high filling rate. 【Options】 - Coating method can be selected based on specifications (screw pump or tube pump). - Flow rate or pressure measurement. - Selectable heating methods: - Continuous furnace - Electric heating - Induction heating *For more details, please refer to the related links or feel free to contact us.

We provide solutions that may address the challenges of uneven coating, variation in coating amount, and stability of yield in the mass production of your flat wire stator products. Our product includes an automatic transport system, temperature monitoring system, air purification system, and stator temperature detection system. It can complete the entire powder process, including preheating, powder coating, and curing. Additionally, it occupies a small overall space, and the powder coating process is fast and maintains stable quality. 【Features】 - Fully automated transport of stator assemblies using robots for the powder coating process. - Stability in coating height and quality achieved through an automatic circulation mechanism and control of powder surface height. - Equipped with a unit for removing moisture and oil from compressed air. - Ensures safety in powder coating environments through measures against combustible dust and dust collection mechanisms. - Measures the weight difference before and after powder coating to guarantee stability in actual coating amounts. 【Options】 - Refrigerator for storing epoxy resin. - Compatible with various heating methods (electrical heating, induction heating, continuous curing furnace).

We would like to introduce the mass production equipment for the W-PIN stator, which is the only one in China with a proven track record of mass production. The W-PIN stator features a coil shape formed continuously into a wave-like configuration using rectangular wire, making it a next-generation stator that combines high filling rate and space-saving design. Compared to traditional hairpin structures, it allows for a reduction in coil end height, enabling the miniaturization and lightweight design of motors. There is already a track record of mass production implementation for motors used in HEVs. 【Features】 - It is possible to design the coil end height to be more than 10% lower than that of hairpin stators. - Welding of coil ends is unnecessary. - Unlike hairpin stators, there is no need for jointing at each turn, which eliminates the need for twisting, pre-coil cutting, and welding processes, thereby reducing complex process management. This significantly decreases waste costs and contamination risks. *For more detailed information about product specifications, please feel free to contact us via the inquiry form or our website.

We would like to introduce our mass production equipment for hairpin stators. Our company is a top manufacturer in China for flat wire mass production lines, with a proven track record of over 30 mass production implementations. Leveraging our extensive experience and know-how, we provide consistent support from the development stage to mass production launch and after-sales support. Based on years of research and development insights and actual manufacturing process data, we identify potential technical challenges and manufacturing risks early in the customer's development phase and propose improvement plans in advance. 【Features】 - The cycle time for forming a single hairpin coil is 0.5 seconds. - Various units are designed as standard, allowing for quick changeovers to accommodate different sizes. - We can flexibly respond to customer stator specifications based on our rich experience. - We have a proven track record of mass production of hairpin stators with reduced coil end height. *For detailed information such as production equipment details, please feel free to contact us via the inquiry form or our website.