フォースウェーブ・パートナーズ List of Products and Services

We would like to introduce our fixed auto loader, the 'REX01'. It is compatible with various small machine tools such as FANUC: RoboDrill, Brother: SPEEDIO series, and KTM: NC slotter series. Please check the demo video available at the link below. If you have any inquiries, please feel free to contact us. 【Features】 ■ Work stocker with manual 2-stage drawer (automatic option available) ■ Auto hand changer (2AHC standard) ■ Optional AWC + 30-tool MC expansion ATC for long hours of operation, touch panel control panel *For more details, please refer to the related links or feel free to contact us.

The REX02 is a self-propelled auto-loader with a maximum travel distance of 20 meters and a transportable weight of 3 kg. By operating the loader in the aisles typically used by workers, we ensure installation locations and work efficiency. Safety is guaranteed by installing covers within the robot's operating range. The sensors detect workers to prevent collisions and contact, creating an environment where the robot loader and workers can collaborate. Additionally, multiple types and manufacturers of machine tools can be installed randomly. 【Investment Benefits】 ■ Automation of various existing and new machine tools ■ Significant increase in daily throughput with unmanned night operations ■ Substantial reduction in employee overtime ■ Ability to respond to fluctuations in order volume ■ Dramatic improvement in productivity per employee, enhancing profitability ■ A scheduler customized to fit the customer's methods *For more details, please download the PDF or feel free to contact us.

"REX04" is a tool and tooling management system that centrally manages tool location, tool life, and tool information, achieving automation, labor reduction, unmanned operation at night, and reduction of in-house inventory. It features "tool location management functions" such as holder location and entry/exit management, "tool management functions" that link tools and holders, and "tool information sharing functions" that centrally manage measurement information from tool presetters. The interface can be customized to suit the customer's operations. 【Investment Benefits】 ■ Real-time tool management ■ Advancement of automation ■ Can be linked with AGV and AMR *For more details, please download the PDF or feel free to contact us.

"REX05" is a flexible production scheduler that allows you to set processing programs, processing work, loaders, and processing machines for each schedule. In addition to the scheduling function that can set multiple processes, it is equipped with various features such as status display of executing tasks, display of task execution results, and reprocessing instructions. In addition to basic functions, we customize and provide features and screens suitable for your operations. [For these challenges] ■ Automation and unmanned operation are not possible for small-batch, diverse production ■ Operators cannot leave the machine ■ Program creation cannot keep up ■ Machines from different manufacturers cannot be integrated into the same line ■ Dependence on NC devices for manufacturing management *For more details, please download the PDF or feel free to contact us.

We would like to introduce our pallet-mounted work changer, 'REX13'. Workpieces can simply be loaded onto the pallet, and the loaded pallet can be placed in the designated position using a forklift. There is no need for operators to handle the loading or installation inside the machine. It enables 24-hour automatic operation, including nighttime, reducing employee burden and improving productivity. 【For these challenges】 ■ Heavy workpieces require improved operability for safety and health reasons. ■ Different jigs are needed for each product type, requiring changeovers. ■ Due to lot production, there is an increase in in-house work-in-progress inventory. ■ Inability to respond urgently due to stock shortages. ■ There are post-process tasks such as "deburring" and "marking." ■ Production is only during daytime working hours. *For more details, please download the PDF or feel free to contact us.

The "REX16AMR-III" is a high-precision positioning AMR that utilizes AMR units from TriOrb and collaborative robots from TechMan ROBOT. It achieves corrections not only in the X-axis (forward direction) but also in the Y-axis (approach direction) and θ-axis (rotation direction), allowing it to operate in narrow passages and small intersections. Additionally, it employs Toshiba's lithium-ion batteries, which offer high peak output, short charging times, and minimal degradation, enabling 24-hour operation with energy-saving performance and non-contact power supply. 【Features】 ■ High expandability ■ Multiple units can operate if the passage width is over 2m ■ No need to widen intersections due to a turning radius of "0" ■ All-direction movement means that even if there are protrusions that obstruct the passage of the AMR, there are no issues approaching machinery. *For more details, please download the PDF or feel free to contact us.