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スピンドレックス

Establishment1977/10/21
addressChiba/Urayasu-shi/2F, 5-14-16 Shiba
phone090-3100-2585
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last updated:Dec 10, 2025
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内面研削用高周波スピンドル 内面研削用高周波スピンドル
切削用高周波スピンドル 切削用高周波スピンドル
カスタマイズスピンドル波スピンドル カスタマイズスピンドル波スピンドル
外径研削スピンドル 外径研削スピンドル
ドレッシングスピンドル ドレッシングスピンドル
彫刻機スピンドル 彫刻機スピンドル
ミーリングスピンドル ミーリングスピンドル
カスタムスピンドル カスタムスピンドル
スピンドルアクセサリー スピンドルアクセサリー
加工サービス 加工サービス
応用分野 応用分野
検査基準 検査基準
インテリジェントスピンドル インテリジェントスピンドル
インテリジェントスピンドル

インテリジェントスピンドル

当社の『インテリジェントスピンドル』についてご紹介いたします。

Application of Permanent Magnet Motor Technology and Built-in Spindle

Energy conversion efficiency and operational stability have improved! The energy-saving effect is remarkable.

Permanent Magnet Motors utilize high-performance permanent magnet rotors, replacing the electromagnetic excitation structure of conventional induction motors, significantly reducing copper losses and thermal energy waste during the induction process. As a result, energy conversion efficiency and operational stability are improved, with overall efficiency increased by approximately 15% compared to traditional induction motors. The energy-saving effect is particularly notable at low rotational speeds and during high torque operation, making it suitable for high-precision machining machines that operate for long periods. 【Features】 - Improved energy conversion efficiency and operational stability - Overall efficiency increased by approximately 15% compared to typical induction motors - Generates a stable magnetic field without the need for slip - Maintains constant torque and magnetic flux density - Reduces the burden on the cooling system *For more details, please download the PDF or feel free to contact us.

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Online dynamic balance system

Monitor vibrations in real-time while driving! Automatically compensates.

We would like to introduce the "Online Dynamic Balancing System" that we handle. By adopting intelligent dynamic balancing technology, it monitors vibrations in real-time during operation and automatically compensates for them. Additionally, it maintains stable rotation of the spindle and grinding wheel. Please feel free to contact us when needed. 【Main Features】 ■ Improved processing accuracy: Maintains spindle stability, ensuring high-quality surface finish and dimensional accuracy. ■ Extended spindle and grinding wheel life: Reduces fatigue on bearings and structures caused by vibrations. ■ Fully automatic compensation: No disassembly or manual adjustments required. ■ Increased productivity: Shortens balancing adjustment time, enabling high-speed continuous operation. ■ Reduced vibration risk: Prevents processing defects caused by unbalanced grinding wheels, protecting work quality and machine stability. *For more details, please download the PDF or feel free to contact us.

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Real-time compensation system for thermal expansion.

High-precision monitoring of thermal displacement at the spindle tip! Automatic compensation control is performed.

We would like to introduce our "Thermal Expansion Real-Time Compensation System." Using a non-contact eddy current sensor, we accurately monitor the thermal displacement at the spindle tip. The acquired data is fed back to the control system in real-time, enabling automatic compensation control that minimizes the impact of thermal errors. 【Main Features】 ■ Maintenance of machining accuracy: Immediate correction of thermal deformation ensures dimensional stability and high-quality surface finish. ■ Improvement of production efficiency: Reduction of warm-up time enhances consistency and yield in production. ■ Extension of spindle lifespan: Reduction of thermal stress and component wear prolongs the lifespan of critical parts. *For more details, please download the PDF or feel free to contact us.

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Temperature sensing technology: Important sensors for spindle thermal management.

Monitor and control the temperature rise inside the spindle in real time!

In the field of high-speed grinding and precision machining, monitoring the temperature of the spindle is extremely important for maintaining accuracy and reliability. Our company is equipped with multiple high-precision temperature sensors that monitor and control the temperature rise inside the spindle in real-time. Below are the commonly used temperature sensors. 【Product Lineup】 ■ KTY84: High-sensitivity silicon temperature sensor ■ PTC130: Temperature sensor for overheat protection ■ PT100: High-stability platinum resistance temperature sensor ■ PT1000: High-precision sensor for long-distance applications *For more details, please download the PDF or feel free to contact us.

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Ultrafine mist lubrication system

High-efficiency lubrication solution for high-speed built-in spindles! Reduces friction heat.

We would like to introduce our "Ultra-Fine Mist Lubrication System." This advanced lubrication technology is specifically designed for high-speed built-in spindles, reducing frictional heat, extending bearing life, and improving energy efficiency. Compared to conventional oil-air lubrication, it features lower lubricant consumption, higher efficiency, and reduced environmental impact. 【Main Advantages】 ■ Reduction in lubricant usage: Mist particles spread finely and uniformly, reducing lubricant consumption by 20-30%. ■ Improved starting efficiency: The transmission speed of the mist is fast, shortening the spindle warm-up time. ■ Extended spindle life: Reduces friction and wear, decreasing the maintenance frequency of bearings. ■ Smart monitoring function: Monitors hydraulic pressure and flow, providing real-time alerts in case of abnormalities. ■ Reduced environmental impact: Significantly reduces lubricant mist emissions, supporting green manufacturing and sustainability. *For more details, please download the PDF or feel free to contact us.

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Grease lubrication supply system

Automatically and regularly inject fresh grease while driving! Reduces bearing wear.

We would like to introduce our "Grease Lubrication Supply System." This system effectively addresses issues commonly associated with traditional one-time lubrication methods, such as grease deterioration, insufficient lubrication, and bearing damage. With a quantitative grease supply design, it automatically and regularly injects fresh grease during operation, maintaining a stable and sufficient lubricating oil film for extended periods. 【Technical Advantages】 ■ Continuous Lubrication: Provides a stable supply of fresh grease to prevent oil film breakage. ■ Reduced Wear: Minimizes the risk of wear and overheating on bearing surfaces. ■ Extended Lifespan: Improves the lifespan of the main shaft and reduces repair frequency. ■ Enhanced Stability: Maintains high-precision processing quality over long periods. *For more details, please download the PDF or feel free to contact us.

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Smart spindle vibration and temperature monitoring system

Always monitor the condition of the main axis! Reduces the risk of failure and improves production efficiency.

We would like to introduce our "Smart Spindle Vibration and Temperature Monitoring System." This system continuously monitors the condition of the spindle, reduces the risk of failure, and improves production efficiency. In CNC machining and smart manufacturing, the stability of the spindle directly affects precision and productivity. Please feel free to contact us when you need assistance. 【Main Features】 ■ Collision Prevention ■ Black Box Function ■ Real-Time Monitoring ■ Industry 4.0 Integration *For more details, please download the PDF or feel free to contact us.

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Application of Encoders in Built-in Spindles

Achieve accurate rotation speed and position feedback control!

In the fields of modern high-precision machining and high-speed cutting, built-in spindles equipped with high-resolution encoders and permanent magnet synchronous motors (PMSM) have become core technologies for improving equipment performance and machining quality. Encoders enable accurate rotational speed and position feedback control, allowing for stable operation even at high rotational speeds, while also supporting energy savings, extending machine life, and realizing advanced machining functions. Please feel free to contact us when you need assistance. 【Features of the Encoder】 ■ Reduction in power consumption and improvement in efficiency ■ Stable operation and reduction of mechanical stress ■ High-precision synchronous tapping ■ High compatibility with CNC systems *For more details, please download the PDF or feel free to contact us.

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Built-in spindle acoustic impact detection system

Providing non-contact, high-sensitivity protection features through real-time acoustic wave analysis!

We handle the "Acoustic Collision Detection System for Built-in Spindles." This system prevents spindle damage and unexpected stops caused by abnormal contact or operational errors during processing, providing a non-contact, highly sensitive protection function through real-time acoustic analysis. It also ensures processing quality and equipment lifespan. The system is equipped with high-precision acoustic sensors that instantly receive and analyze the acoustic signals generated during processing, comparing them with existing data. 【Main Benefits】 ■ Real-time collision warning: Ensures the safety of built-in spindles and machinery ■ Dressing quality monitoring: Extends grinding wheel lifespan and ensures processing accuracy ■ Improved production efficiency: Reduces non-processing time and enhances overall productivity *For more details, please download the PDF or feel free to contact us.

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The role of proximity sensors within the main axis and inspection methods.

Non-contact sensor that detects the approach of metal through changes in magnetic and electric fields!

In a high-precision spindle system, proximity sensors play an important role. They are mainly installed inside the spindle and are used for detecting the position of the attachment and detachment mechanism. They provide real-time feedback on whether the tool exchange has been completed, ensuring the safe and accurate operation of the automatic tool change (ATC) spindle. 【Method of Abnormality Detection】 ■ Manual Test: Bring metal close to the sensor and check if the LED indicator lights up. ■ Using a Tester: Measure whether the voltage change at the output terminal varies according to the proximity state. *For more details, please download the PDF or feel free to contact us.

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