ナベヤ List of Products and Services

■This is an anti-vibration pallet that prevents vibrations and shocks during transportation from affecting the cargo. ■The anti-vibration material used is foam polyurethane, which has a proven track record in the fields of railways, buildings, and machinery, providing excellent vibration-damping effects. ■Due to its two-layer structure, consisting of a lower board and an upper board, vibration-damping effects can be achieved even when the pallet is lifted with a hand lifter. *We will propose an anti-vibration pallet that suits your cargo and usage. Please contact us first.*

• palette
• Cushioning material
• container

This document introduces the procedures and basics of vibration countermeasures. It includes "Three Visualizations of Vibration Countermeasure Procedures," "Services Supporting Visualization," and "Basic Knowledge of Vibration Elements." If you are considering countermeasures for the first time or if you have implemented countermeasures but are not seeing results, please refer to this information. 【Contents (Excerpt)】 ■ Visualization 01 / Visualizing disturbance vibrations numerically and clarifying allowable vibration standards ■ Visualization 02 / Visualizing the effects of countermeasure products for reliable product selection ■ Visualization 03 / Visualizing the effectiveness of countermeasures ■ Self Vibration Measurement Service / Lending vibration measurement equipment and providing analysis reports ■ Engineer Dispatch Measurement / On-site measurement and analysis report support through dispatched engineers *For more details, please refer to the PDF document or feel free to contact us.

• Vibration Testing
• Vibration Inspection
• Other services

We would like to introduce the installation units for large and high-precision machinery and equipment handled by Nabeya Co., Ltd. The "Leveling Element" lineup includes the "through-hole type," which is installed by passing through anchor bolts before equipment installation, and the "low-profile type," which is used when the gap between the floor and the adjustment object is narrow. In addition, we also offer "epoxy grout," which excels in workability and reduces labor burden, and "helical anchor bolts," which provide stable tightening and fixation. 【Features】 <Leveling Element> ■ Shapes Through-hole type / U-groove type / Swivel / Fixed type / Low-profile type / Jack type ■ Clean environment compatible products are also available ■ Remote operation compatible ■ Selectable according to required allowable load and stroke amount *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine elements

The "Loctite Air Machine Vice" supports the automation of the clamping process from transport to clamping by consolidating clamping operations and combining with robots. With a supply air pressure of 0.7 MPa, a clamping force of 10 kN can be achieved, and the chip cover helps avoid issues caused by chips. The fixed jaw is close to the operator, reducing the distance for workpiece loading and unloading, which shortens setup time and lessens the burden on the operator. 【Features】 ■ Pneumatic compatible ■ Robot compatible ■ High precision ■ Handle operation from the fixed jaw side ■ Consolidates the clamping processes necessary for workpiece loading and unloading *For more details, please refer to the PDF document or feel free to contact us.

• Vice Clamps

This document is a selection guide for clamps used with 5-axis machining machines. We introduce examples of fixture selection based on production conditions such as "the need for tool change and setup according to the workpiece," "clamping large workpieces takes time, resulting in poor operational efficiency," and "clamps obstructing the ability to process multiple items at once." One of the advantages of 5-axis machining is its ability to perform multi-surface processing, which can lead to reduced machining processes and shorter setup times for clamping workpieces, thereby improving productivity. [Contents (excerpt)] ■ Key points for fixture selection in 5-axis machining ■ Example 1 of fixture selection based on production conditions ■ Example 2 of fixture selection based on production conditions ■ Example 3 of fixture selection based on production conditions ■ Example 4 of fixture selection based on production conditions *For more details, please refer to the PDF document or feel free to contact us.

• Vice Clamps
• Assembly Jig

"First Mill" is a system designed for high-precision positioning and rapid fixation. By using the 3D data of this product, it is possible to conduct pre-verification through CAD and CAM. You can consider the installation locations of modules on the machine and the optimal pin attachment positions for the workpiece in advance. Additionally, it facilitates the standardization of machining processes that consist of complex elements, enabling early recovery of initial costs and achieving remarkable cost-effectiveness. [Features] ■ Reduction of clamping time ■ Pre-verification through CAD and CAM is possible ■ High clamping force ■ High precision positioning reproducibility ■ Provides solutions even for workpieces after heat treatment *For more details, please refer to the PDF materials or feel free to contact us.

• Vice Clamps
• Other machine elements

The "Nut Runner Clamp" has an operating performance similar to hydraulic clamps and allows for the construction of fixtures without piping. The hexagonal part where the socket is inserted during the clamping and unclamping of the main body is common across all types and sizes, eliminating the need to change sockets and enabling the creation of fixtures that combine several types. By using it with a robotic hand, it supports the automation of clamping operations. 【Features】 ■ Reduction in fixture manufacturing costs ■ Increased operating rate ■ Automation compatibility ■ Compatible with electric tools ■ Suitable for automation of work transport and attachment/detachment by robots *For more details, please refer to the PDF materials or feel free to contact us.

• Vice Clamps

This document provides information about Nabeya's vibration control design solutions. We will introduce in detail the solutions we offer, including vibration measurement services, selection support, feedback proposals, and mass production design and manufacturing. Nabeya provides a one-stop service for vibration control, from design and evaluation to manufacturing and delivery of vibration isolation and damping products. We invite you to read it. [Contents] ■ Supporting vibration control in 4 steps! ■ Our offered solutions - Vibration measurement services - Selection support - Feedback proposals - Mass production design and manufacturing *For more details, please refer to the PDF document or feel free to contact us.

• Vibration Testing
• Mechanical Design
• Contract manufacturing

This catalog introduces automation using jigs. It features various jigs for automating workpiece clamping and unclamping, as well as a quick exchange system for work jigs, NeoGrip, and many other products that support automation. Additionally, it explains key points to consider when contemplating automation with jigs and discusses automation jigs suitable for production conditions, so please take a moment to read through it. 【Contents (partial)】 <Proposals for jig concepts based on situations> ■ Automation of workpiece clamping and unclamping ・Hydraulic jigs / Pneumatic jigs / Magnetic jigs / Robot operation jigs ■ Automation of jig exchange ・Quick exchange system for work jigs / NeoGrip (compatible with robot transport) *For more details, please refer to the PDF document or feel free to contact us.

• Processing Jig

Even if the production efficiency of processing and assembly is improved, if the measurement process is stagnant, that improvement will be wasted. In this document, we propose a review of the measurement methods to ensure that improvements in other processes are effective, and we suggest ways to enhance the measurement process. Additionally, we have included features of lightweight and rust-resistant measuring vises, product specifications, and optional items, so please take a moment to read through it. [Contents] ■ What are the causes of low operating rates? ■ Methods to improve operating rates 1. Process consolidation 2. Multiple part handling 3. External setup ■ Introduction of measuring jigs *For more details, please refer to the PDF document or feel free to contact us.

• Other measurement, recording and measuring instruments
• Inspection fixture

We introduce a wide variety of products that can be used with rotary tables. Starting with the "FANUC DDR-T dedicated cradle plate," we offer a specially designed "Brother Industries T-200 dedicated cradle set" tailored to the mounted machine, as well as a "chuck adapter flange kit" that allows chucks from various manufacturers to be attached to the rotary table. Additionally, we also provide a "tool exchange system for rotary tables" that supports automation through robot transport. 【Product Lineup (Partial)】 ■ Cradle set offset type standard specification ■ Cradle set center type with tapped holes ■ Cradle set Ikearu type ■ Cantilever cradle set offset type T-slot specification ■ Cradle plate for FANUC DDR-T *For more details, please refer to the PDF materials or feel free to contact us.

• Inspection fixture
• Processing Jig
• Other machine elements

The "Jig Plate Exchange System" is a system that transports jig plates with a robot and performs jig exchange operations unmanned. The operator installs the jig pallet in the external setup stocker, and the robot carries out the transport and exchange. This allows the machine to operate during nights and holidays, significantly improving machine operating time. Additionally, it can be retrofitted to equipment without APC, and it enhances productivity through unmanned operation, making it suitable for cost reduction. 【Features】 ■ Reduced teaching workload ■ High precision reproducibility of jigs ■ Compatible with a variety of workpieces ■ Durability ■ Existing jigs can also be adapted by attaching them to self-cut plates *For more details, please refer to the PDF materials or feel free to contact us.

• Inspection fixture
• Processing Jig
• Other machine elements

【Contents】 ■ Vibration isolation and damping products (mounts, feet, pads, vibration isolation tables, etc.) ■ Leveling blocks, foot jacks ■ Insert nozzles ■ Gas springs ■ Plungers ■ Jig plate materials You can also use the selection program on the Nabeya website to support the selection of products that meet your needs. Applicable to leveling blocks, gas springs, and vibration isolation and damping products. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements

【Contents】 ■ 5-axis vise ■ Vise capable of transportation by robot ■ Vise compatible with automatic clamping via hydraulic and pneumatic pressure ■ Vertical and horizontal vises ■ Multi-jaw vise suitable for processing multiple items and long workpieces To avoid interference within the machine, we also offer custom modifications for the repositioning of guide blocks and multi-jaw vises according to customer requests. A selection program is available on the Nabeya website to assist customers in choosing products that meet their needs. *For more details, please refer to the PDF document or feel free to contact us.

• Assembly Jig
• Processing Jig
• Other machine elements

We would like to introduce our "flat plates and measuring instruments" that we handle. Starting with the "vibration test flat plate" developed for various testing of automobiles, industrial vehicles, and machinery, we also offer the "rail-type flat plate," which allows for customizable installation spacing (T-slot pitch), and "test work mounting blocks," among others. By combining the test flat plates with vibration isolation mounts, we achieve simultaneous horizontal and vertical vibration isolation. 【Product Lineup (partial)】 ■ Vibration isolation flat plates ■ JIS-type precision inspection flat plates ■ Box-type flat plates ■ Test work mounting blocks ■ Long flat plates ■ Master squares *For more details, please refer to the PDF materials or feel free to contact us.

• Other measurement, recording and measuring instruments

The "5-axis machine vice" is a compact jig that combines repeatability and reliable clamping. It can clamp workpieces ranging from 0 to 132 mm (205 mm when the jaw is reversed) with a single vice, allowing for processing without the need for jig production. Self-cut jaws can be added or replaced to match the shape of the workpiece. By setting this product with various jig bases, it accommodates arrangements considering tool proximity and allows for multiple workpieces to be handled. 【Features】 ■ Standardization of jigs ■ Jaws suitable for the workpiece ■ Customization of jaws ■ Increased production efficiency through combination with jig bases *For more details, please refer to the PDF document or feel free to contact us.

• Vice Clamps
• Other machine elements
• Processing Jig

Nabeya's "Gas Spring" can be easily selected online. There is no need for complicated reaction force calculations during selection. You can order only the necessary quantity, starting from just one piece. It is recommended for those who have concerns such as "It takes time to design and calculate the mounting position," "I want a small quantity but can only purchase in lots," or "I need it immediately but the delivery time is long." 【Difficult gas spring selection is completed with three input items】 (1) Dimension selection: Click on the orientation when the door is fully closed. (2) Door opening and closing preference selection: Click on the desired operation method. (3) Numeric input: Enter the size and weight of the door, etc. (4) View results: Models that match the conditions will be displayed. *For more details, please refer to the PDF document or feel free to contact us.

• Other machine elements
• Spring

The internal setup tasks performed in the machine, such as tool changes and centering, are processes that require stopping the machine operation. This leads to a deterioration in machine operating rates and does not improve production efficiency, so it is essential to minimize the time spent on internal setups to enhance machine operating rates. The "Q Lock Element," which enables external setup and eliminates the need for centering, offers a repeat positioning accuracy of 3μm and high precision. You can choose the operation method from wrench operation and hydraulic or air supply control. 【Features of Q Lock Element】 ■ Easy operation that anyone can perform ■ Repeat positioning accuracy of 3μm and high precision ■ High rigidity with a two-surface constraint method ■ Can be installed on existing jigs with additional processing ■ Enables external setup without the need for new jig manufacturing *For more details, please refer to the PDF document or feel free to contact us.

• Processing Jig
• Assembly Jig
• Other machine elements

We introduce "automation-compatible jigs" recommended for sites with a variety of products in small quantities. Starting with the highly durable and reliable "hydraulic clamp" for automated environments, we also offer "pneumatic clamps" that provide a tightening force of 10kN at a supply air pressure of 0.7MPa, and "magnetic clamps (magnetic chucks)." Specializing the jigs and automating the workpiece attachment/detachment and clamping/unclamping operations are key. 【Automation-Compatible Jig Lineup】 ■ Hydraulic Clamps ■ Pneumatic Clamps (Air Machine Vices) ■ Magnetic Clamps (Magnetic Chucks) ■ Robot-Operated Clamps (Nut Runner Clamps) *For more details, please refer to the PDF document or feel free to contact us.

• Processing Jig
• Assembly Jig
• Other machine elements

In environments with a wide variety of low-volume production, the frequent setup of jigs poses challenges such as increased costs and decreased operational efficiency. Automation is one solution to address these issues. The "robot exchange system for external setup vices" transports machine vices that can accommodate changes in workpiece size through manual handle operation. Positioning and securing to the machine can be automated using a base with a positioning unit and air supply. It is important to reduce the number of jig setups by operators and to extend the operational time per setup. 【Recommended automation-compatible jigs for low-volume, high-variety environments】 ■ Robot exchange system for external setup vices - Utilized products: NeoGrip / dedicated robot hand claws / dedicated base unit ■ Robot exchange system for external setup jig plates - Utilized products: jig plate exchange system / dedicated robot hand claws *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Jig
• Assembly Jig
• Other machine elements

At Nabeya, we have a high on-time delivery rate and can stabilize delivery times, as well as having various equipment and devices to provide a range of proposals. We can produce with ultra-short delivery times and even for a lot of one piece. Prototypes can also be manufactured without creating mold models. Additionally, we achieve cost reductions in materials and processing through near-net shaping. Please feel free to consult us when needed. 【For those struggling with delivery times and quality】 ■ High on-time delivery rate and stabilization of delivery times ■ Equipped with various facilities and devices to provide diverse proposals ■ Risk reduction using various simulations ■ ISO 9001 and 14001 management systems certified *For more details, please refer to the PDF materials or feel free to contact us.

• Other machine elements
• Contract manufacturing

This is a plan to increase the operation of existing equipment with pallet number limitations, achieve labor savings, and accommodate nighttime operations. Since it allows for five-sided machining with one chucking, - Reduction in the number of jigs (from the conventional two jigs to one jig due to process consolidation) - Reduction in setup time and frequency for workpiece/jig attachment and detachment - Increase in production quantity per Ikel (due to the reduction in setup time and frequency)

• Other machine tools

The air pressure-compatible machine vice allows for the consolidation of clamping operations. When combined with a robot, it is possible to automate the transportation and attachment/detachment of workpieces.

• Other machine tools

● The grip claws clamp the workpiece securely. ● The orientation of the jaws can be changed to increase the opening size. ● The workpiece can always be clamped at the center position of the vice, allowing for high-precision machining and reduced setup time. (Repeat positioning accuracy: ±0.02). ● Positioning with the machine table is done with a knock pin for the 5AU75-P and a guide block for the 5AU75-GB.

• Other machine tools

The raised structure that avoids interference with the main axis allows for a higher work clamp position, resulting in less tool interference, making it ideal for 5-axis machining centers and multi-tasking machines. The anti-lifting mechanism prevents the movable part from lifting. Additionally, it allows for shorter tool lengths, enabling reduced machining time and labor-saving for tools. The hemispherical segment prevents the workpiece from lifting by applying a force at a 45-degree angle downward to the movable part. Three types of jaws are included as standard, allowing for the use of the most suitable jaw for the machining conditions. The workpiece can always be clamped at the center position of the vice, eliminating the hassle of programming. ● For more details, please download the catalog or contact us.

• Vice Clamps

The mounting position of the jaws can be selected from four locations, allowing for compatibility with a wide variety of workpieces. The hemispherical segment prevents the workpiece from lifting by applying a force at a 45-degree angle downward to the movable part. Three types of jaws are included as standard, enabling the use of the most suitable jaw for the processing conditions. The workpiece can always be clamped at the center position of the vice, reducing programming effort. This is not suitable for processing that requires centering accuracy. ● For more details, please download the catalog or contact us.

• Vice Clamps

The sliding surface is excellent in wear resistance due to flame hardening (HRC45). The main body is made of ductile iron, which prevents warping and breakage during tightening, and the main body and fixed jaw are integrated to maintain high rigidity. Compared to vices of the same class, the jaw opening is nearly twice as wide, and the jaw depth is large, allowing for secure clamping of both large and tall workpieces. To address pressure drop emergencies, it is equipped with a pressure replenishment mechanism that does not hinder operation. Additionally, the chip blow-off mechanism allows for the discharge of cutting fluid and fine chips that have entered the main body through the blow-off hole. The mechanical type allows for handle operation even on the fixed jaw side, reducing the workpiece loading and unloading distance, which can shorten setup time and reduce the burden on operators. For more details, please download the catalog or contact us.

• Vice Clamps
• Other machine tools

Body shape compatible with robot transport! This allows for the transport of workpieces to the main unit after attachment and detachment, enabling automatic attachment and detachment of the vice in combination with the base unit.

• Other machine tools

What is a machine vice? 1. Positioning function for the workpiece along the X, Y, and Z axes 2. Clamping function (mechanical and hydraulic) 3. Mounting and positioning function to the base This is a versatile fixture that combines the above three points. In precision vices, the accuracy of the parallel surfaces of the vice fixing surface from the machine T-slot in the X-axis direction and the vice sliding surface from the machine table surface in the Z-axis direction is enhanced. ● For more details, please download the catalog or contact us.

• Vice Clamps

In milling processing, a strong adhesive force is required because the cutting thrust is not unidirectional. The magnetic poles use powerful neodymium magnets, generating a strong adhesive force of 6150N. The magnetic field flows through the workpiece from the N pole to the S pole, making it difficult for chips to adhere to the workpiece. For more details, please download the catalog or contact us.

• others

The MTB magnetic chuck clamps the workpiece at high speed from below with strong magnetic force. Additionally, it has minimal interference with fixtures, allowing for five-sided machining with a single chucking, and can be freely arranged using multiple units to match the machine table.

• Other machine tools

The vacuum chuck (pneumatic) is a fixture that can accommodate the clamping of non-magnetic workpieces such as aluminum, stainless steel, and copper, where magnetic chucks cannot be used. It does not require a vacuum pump; it can be suctioned simply by supplying air from a compressor. *For more details, please download the catalog or contact us directly.*

• Chuck
• Vice Clamps

Repeat positioning accuracy within 3μm. Once alignment is done, no further alignment is needed from the second time onwards. This significantly reduces the setup time for jigs and allows for the consolidation of this process. Depending on the exchange speed, frequency, and whether automation is supported, you can choose the optimal type from screw-type, pneumatic, or hydraulic options.

• Other machine tools

It can be integrated into machines and jigs without interfering with blades or jigs. The nozzle angle can be changed quickly. The maximum pressure is 1 MPa, the heat resistance temperature is 60°C, and the material is acetal for the main body, while the nozzle and ball parts are made of SUS303. ● For more details, please download the catalog or contact us.

• nozzle

Reduce the waiting time during liquid dripping and prevent adhesion to robots and workers.

• nozzle

The simple and compact cutting fluid injection nozzle is available in a variety of options for use in various scenes with different devices and cutting tools. We propose the standardization of mechanical component parts to reduce your design, manufacturing, and procurement man-hours. ● For more details, please download the catalog or contact us.

• nozzle

The structure is designed so that it cannot be operated without gripping the auxiliary lever, which prevents malfunctions and erroneous operations. The material is SS400, and the surface treatment is zinc plating. ● For more details, please download the catalog or contact us.

• Vice Clamps

Both pushing and pulling can be used. It comes with a clamping screw and rubber cap. The material consists of ductile cast iron for the main body, SS400 for the handle, with the main body having an enamel coating and the handle being zinc plated. ● For more details, please download the catalog or contact us.

• Vice Clamps

We offer various designs considering the safety and burden of the operator, including options for upward pressing, lateral pressing, and pneumatic pressure. The operation lever is shaped to fit perfectly in the hand, reducing the burden on the operator. Additionally, the surface is finished to be non-slip, ensuring safety. The design requires the safety lever to be gripped in order to operate, preventing accidental operation. The drive components are equipped with hardened bushes and bearings, providing high durability. Furthermore, by using thick steel plates, we ensure that even with strong clamping, there is no warping or deformation, allowing for reliable clamping. For more details, please download the catalog or contact us.

• Vice Clamps

This is a foot jack equipped with a leveling adjustment mechanism and vibration-damping function. It offers high performance compared to products with rubber pads. It also has excellent resistance to solutions and does not transfer to the floor. The bolts have a flexible connection, allowing them to absorb floor surface inclinations. Three types of vibration-damping pads are used according to the target vibration frequency and the weight of the machine.

• Anti-vibration, earthquake-proof, vibration-isolating devices

Introducing the new Multi Auto Clamp that can simultaneously clamp up to 10 workpieces with just one tightening! We will also design the optimal fixtures for your workpieces with a wide variety of options! Achieve labor-saving and automation!

• Processing Jig
• Other machine tools

By pulling the operation knob and rotating it 90°, you can lock it in a state where the pin is retracted. To unlock, pull the operation knob slightly and rotate it 90°. It will return to its original position with the force of the built-in spring. ● For more details, please download the catalog or contact us.

• Other electronic parts

Non-flat vibration isolation plates can be used for vibration control of devices that generate vibrations and for addressing floor vibrations in manufacturing and inspection equipment that are sensitive to vibrations. You can choose from three hardness levels depending on the weight of the equipment and the frequency of the disturbing vibrations. For more details, please download the catalog or contact us.

• Anti-vibration, earthquake-proof, vibration-isolating devices

It has a compact size with a large adjustment stroke. For more details, please contact us or download the catalog.

• others

The "built-in vibration isolation mount" does not transmit external vibrations to the device, preventing noise in the data of testing and inspection equipment. It blocks vibrations from the outside and, conversely, prevents vibrations from intense machinery from escaping, maximizing the performance of inspection devices and similar equipment. 【Features】 ● Uses foam polyurethane vibration isolation material to achieve vibration isolation against low-frequency vibrations ● Supports a wide range of loads (1.2 kgf to 60 kgf) through combinations 【Examples of Use】 ● Removal of vibrations transmitted from the outside to precision measuring instruments, inspection, and processing machines ● Suppression of vibrations transmitted from vibration sources such as pumps and generators to the outside

• Other machine elements