菱電湘南エレクトロニクス Product Lineup

The "UI-27AF" measures bolt axial force with high precision using ultrasonic technology. It can store measurement data for 90,000 bolts. Additionally, it allows for the management of axial force changes over time through integration with PC software. With the inclusion of an external interface, it enables analog and digital output of axial force values, making it suitable for various evaluations and control of fastening devices. 【Features】 ■ High-precision measurement of axial force can be performed quickly and easily ■ Measurement data can be saved to an SD card ■ Data management is possible by transferring it to a PC ■ Can be used as an ultrasonic flaw detector ■ Flaw detection mode can be added (optional) *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce our development technology, the "Direct Axial Force Measurement System," in collaboration with our company and related companies. It enables optimization of the specifications for the bolt body and the components being fastened, achieving cost reduction. The stabilization of axial force, prevention of incorrect assembly, and traceability enhance quality. Additionally, it allows for a reduction in the man-hours required for development maturation and torque checks during mass production. 【Value Provided】 ■ Cost Reduction: Optimization of specifications for bolt body and components being fastened ■ Reduction in Man-Hours: Development maturation man-hours / Torque check man-hours during mass production ■ Quality Improvement: Axial force stabilization / Prevention of incorrect assembly / Traceability *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce our development technology, the "Direct Axial Force Measurement System," in collaboration with our company and affiliated companies. It allows for the optimization of the specifications of the bolt itself and the components being fastened, achieving cost reduction. Quality is improved through axial force stabilization, prevention of incorrect assembly, and traceability. Additionally, it enables a reduction in the man-hours required for development maturation and torque checks during mass production. 【Value Provided】 ■ Cost Reduction: Optimization of bolt specifications / components being fastened ■ Reduction in Man-Hours: Development maturation man-hours / torque check man-hours during mass production ■ Quality Improvement: Axial force stabilization / prevention of incorrect assembly / traceability *For more details, please refer to the PDF document or feel free to contact us.

In the aerospace industry, reducing the weight of aircraft is essential for improving fuel efficiency and performance. At the same time, high safety standards are required, making the quality and reliability of components crucial. The reliability of bolt fastening is a key factor that affects the safety of aircraft. Sonar Force enables bolt fastening through axial force and contributes to weight reduction by optimizing component specifications. It also enhances quality through axial force stabilization, prevention of misassembly, and traceability. 【Application Scenarios】 * Aircraft and spacecraft structural components * Engine parts * Interior components 【Benefits of Implementation】 * Improved fuel efficiency through weight reduction of components * Enhanced quality through axial force management * Achieving cost reduction

In the medical device industry, precise fastening of components is essential to ensure product safety and reliability. Particularly in precision medical devices, loosening of bolts or poor fastening can lead to malfunctioning of the equipment and pose risks to patients. Sonar Force enables bolt fastening through axial force and contributes to the improvement of medical device quality by accommodating small diameter screws from M6. 【Usage Scenarios】 - Manufacturing of precision medical devices - Assembly of surgical robots - Maintenance of inspection equipment 【Benefits of Implementation】 - Quality improvement through stabilization of axial force - Ensured safety by preventing incorrect assembly - Increased reliability through traceability

In the robotics industry, high reliability is required to ensure the long-term operation and safety of products. Particularly for robots exposed to vibrations and shocks during operation, loosening or damage at bolt connections can lead to serious accidents. Sonar Force enables bolt fastening through axial force and contributes to improving the reliability of robots by accommodating small diameter screws from M6. 【Usage Scenarios】 - Joints of industrial robots - Robots equipped with precision instruments - Robots operating in harsh environments 【Effects of Implementation】 - Improved reliability of bolt connections through axial force stabilization - Enhanced assembly quality by preventing incorrect assembly - Strengthened quality control through traceability

In the energy industry, the safety of plants and equipment is the top priority. Inadequate bolt fastening can lead to serious accidents. Particularly in equipment used in harsh environments, managing bolt axial force is essential. Sonar Force enables axial force-based bolt fastening, contributing to improved safety. 【Usage Scenarios】 - Power generation plants - Oil and gas related facilities - Renewable energy equipment 【Benefits of Implementation】 - Improved reliability of equipment through stabilization of axial force - Reduced accident risk by preventing incorrect assembly - Enhanced quality control through traceability

In the shipbuilding industry, high safety and durability are required, and the reliability of component joints is crucial. In particular, the marine environment promotes corrosion, and loosening or damage of bolt connections can lead to serious accidents. Sonar Force improves the reliability of bolt connections through axial force management and contributes to the long-term performance maintenance of components in corrosive environments. 【Usage Scenarios】 - Joining of hull structural components - Fixing of engines and equipment - Installation of decks and fittings 【Benefits of Implementation】 - Improved reliability of joints through stabilization of axial force - Enhanced quality through prevention of incorrect assembly - Strengthened quality management through traceability

In the home appliance industry, the durability of components is crucial to ensure the long-term reliability of products. In particular, the stability of bolt fastening in parts exposed to vibrations and temperature changes significantly affects product lifespan. Improper fastening can lead to product failure or performance degradation. Sonar Force enables bolt fastening through axial force and can accommodate small diameter screws from M6. 【Usage Scenarios】 - Home appliances with high vibrations, such as washing machines and refrigerators - Home appliances used in high-temperature environments - Home appliances that need to withstand long-term use 【Benefits of Implementation】 - Extension of product lifespan through stabilization of axial force - Improvement in quality through prevention of incorrect assembly - Strengthening of quality management through traceability

In the railway industry, there is a constant demand for improvements in safety and comfort. In particular, the vibrations caused by vehicle operation not only compromise passenger comfort but also accelerate the deterioration of vehicles and equipment. Loose bolts can amplify vibrations and pose a risk of serious accidents. Sonar Force enables bolt fastening through axial force and suppresses loosening due to vibrations, thereby enhancing the safety and durability of railway vehicles. 【Application Scenarios】 - Fastening of railway vehicle bodies, bogies, and various components - Fastening of track equipment - Fastening of structures such as station buildings 【Benefits of Implementation】 - Suppression of vibrations caused by loose bolts - Prolonged lifespan of vehicles and equipment - Reduction in maintenance costs - Improved safety

In the machine tool industry, high precision and durability are required, and the reliability of bolt fastening is crucial. In environments with high loads, loosening or breaking of bolts can lead to a decline in machine performance or failure. Sonar Force enables bolt fastening through axial force, achieving a highly rigid structure. 【Application Scenarios】 - Fastening of frames and main components of machine tools - Fastening of parts requiring high-precision machining - Fastening of parts that need to be resistant to vibration and shock 【Benefits of Implementation】 - Improved reliability of bolt fastening - Stabilization of machine performance - Enhanced quality - Cost reduction - Reduction in man-hours - Prevention of incorrect assembly - Traceability

In the semiconductor manufacturing industry, precise assembly in a clean environment is required. Particularly in the joining of fine components, the management of axial force in bolt fastening significantly affects the quality and reliability of the products. Instability in axial force or incorrect fastening can lead to a decline in product performance or the occurrence of defective products. Sonar Force enables bolt fastening through axial force and accommodates small diameter screws such as M6, contributing to quality improvement in semiconductor manufacturing. 【Usage Scenarios】 - Assembly of precision equipment in clean rooms - Maintenance of semiconductor manufacturing equipment - Ensuring traceability of bolt fastening in quality control 【Effects of Implementation】 - Quality improvement through stabilization of axial force - Yield improvement by preventing incorrect assembly - Strengthening quality control through traceability

In the bridge construction industry, the reliability of bolt fastening is extremely important to ensure the safety and durability of structures. In particular, managing the axial force of bolts is essential for withstanding long-term use. Insufficient or excessive axial force can lead to early deterioration or accidents of the structure. Sonar Force enables bolt fastening through axial force management, contributing to the longevity of bridges. 【Usage Scenarios】 - New bridge construction - Repair and renovation of existing bridges - Inspection and maintenance of bolt fastening sections 【Benefits of Implementation】 - Improved reliability of bolt fastening - Enhanced safety of structures - Reduction in maintenance costs

In the wind power generation industry, the long-term stable operation of wind turbines is essential. Particularly in environments exposed to strong winds and vibrations, the loosening or damage of bolts can lead to serious accidents. Managing the axial force of bolts is crucial for maintaining the structural integrity of wind turbines and ensuring safety. Sonar Force enables bolt fastening through axial force management, contributing to the reliability of wind power generation equipment. 【Usage Scenarios】 - Bolt fastening for wind power generation equipment - Axial force management during maintenance - Bolt management in new construction and renovation projects 【Benefits of Implementation】 - Reduction of accident risks due to bolt loosening - Prolonged lifespan of equipment - Reduction of maintenance costs

In the power generation industry, ensuring stable operation and safety of plants is the top priority. The loosening of bolts increases the risk of equipment failure and serious accidents. In particular, bolts used in high-temperature and high-pressure environments are prone to changes in axial force due to aging and thermal expansion, making regular inspections and proper management essential. The UI-27AF contributes to improving plant reliability by enabling early detection of bolt abnormalities through high-precision axial force measurement. 【Usage Scenarios】 - Measuring bolt axial force at critical locations in power generation plants, such as turbines, boilers, and piping - Measuring bolt axial force during regular inspections - Managing bolt axial force during equipment maintenance and renovations to ensure proper tightening 【Benefits of Implementation】 - Preventing accidents caused by bolt loosening - Contributing to stable operation and longevity of equipment - Reducing maintenance costs

In the tunnel industry, ensuring the safety of structures is the most important issue. The loosening of bolts increases the risk of tunnel collapses and serious accidents. Due to vibrations and aging, the axial force of bolts can easily change, making regular inspections and proper management essential. The UI-27AF contributes to improving tunnel safety by enabling early detection of bolt abnormalities through high-precision axial force measurement. 【Usage Scenarios】 - Measurement of bolt axial force in tunnel structures - Measurement of bolt axial force during regular inspections - Management of bolt axial force during maintenance and renovations 【Benefits of Implementation】 - Prevent accidents caused by bolt loosening - Contribute to improved stability of structures - Reduce maintenance costs

In terms of seismic resistance of bridges, proper management of bolts is extremely important. External forces such as earthquakes can cause bolts to loosen, leading to a risk of reduced structural strength and collapse. Particularly in bridges exposed to wind and rain for long periods, corrosion and fatigue of bolts can progress easily, making regular inspections and axial force management essential. The UI-27AF ensures the safety of bridges by early detection of abnormalities in bolts through high-precision axial force measurement. 【Usage Scenarios】 - Measurement of bolt axial force in major structural components of bridges (main girders, deck slabs, etc.) - Measurement of bolt axial force during regular inspections - Management of bolt tightening in seismic reinforcement work 【Benefits of Implementation】 - Prevents damage to bridges caused by loosening bolts - Maintains and improves the seismic performance of bridges - Reduces maintenance costs

In the aerospace industry, proper management of bolts is essential to ensure the safety and reliability of aircraft. Particularly, as the demand for weight reduction increases, bolt loosening can lead to structural issues and heighten the risk of serious accidents. The UI-27AF contributes to improving aircraft safety by enabling early detection of bolt abnormalities through high-precision axial force measurement. 【Usage Scenarios】 - Measuring bolt axial force in aircraft structural components - Measuring bolt axial force during regular inspections - Managing bolt tightening in the manufacturing process 【Benefits of Implementation】 - Preventing accidents caused by bolt loosening - Enhancing aircraft safety - Reducing maintenance costs

In the shipbuilding industry, the reliability of structures is essential to ensure the safe operation of vessels. The loosening of bolts increases the risk of reduced hull strength and serious accidents. In particular, bolts exposed to vibration and corrosion are prone to changes in axial force due to aging, making regular inspections and proper management crucial. The UI-27AF contributes to improving the reliability of structures by enabling early detection of abnormalities in bolts through high-precision axial force measurement. 【Application Scenarios】 - Measurement of bolt axial force in critical areas of shipbuilding structures such as hull structures, engines, and decks - Measurement of bolt axial force during regular inspections - Management of bolt axial force during maintenance and refurbishment of equipment 【Benefits of Implementation】 - Prevention of accidents caused by bolt loosening - Contribution to the stability and longevity of structures - Reduction of maintenance costs

In the gas plant industry, ensuring stable operation and safety of the plant is the top priority. Loosening of bolts in piping and equipment can lead to gas leaks, increasing the risk of serious accidents. In particular, bolts used in high-temperature and high-pressure environments are prone to changes in axial force due to aging and thermal expansion, making regular inspections and proper management essential. The UI-27AF contributes to improving plant reliability by enabling early detection of bolt abnormalities through high-precision axial force measurement, thereby reducing the risk of gas leaks. 【Usage Scenarios】 - Axial force measurement of bolts in gas plant piping, valves, and equipment - Axial force measurement of bolts during regular inspections - Tightening management of bolts during equipment maintenance and renovations 【Benefits of Implementation】 - Prevents gas leak accidents caused by bolt loosening - Contributes to stable operation and longevity of equipment - Reduces maintenance costs

In petrochemical plants, stable operation of equipment is essential, and ensuring safety is the top priority. Loose bolts increase the risk of equipment failure and serious accidents. Bolts used in high-temperature and high-pressure environments are prone to changes in axial force due to aging and thermal expansion, making regular inspections and proper management indispensable. The UI-27AF contributes to improving plant reliability by early detection of bolt abnormalities through high-precision axial force measurement. 【Usage Scenarios】 - Measuring bolt axial force at critical locations in petrochemical plants, such as piping and reaction towers - Measuring bolt axial force during regular inspections - Managing bolt axial force during equipment maintenance and renovations to ensure proper tightening 【Benefits of Implementation】 - Preventing accidents caused by loose bolts - Contributing to stable operation and longevity of equipment - Reducing maintenance costs

In the geothermal power generation industry, the long-term stable operation of plants is crucial. The loosening of bolts in high-temperature and high-pressure environments increases the risk of equipment failure and operational shutdowns, potentially compromising the durability of the plant. The UI-27AF contributes to improving the reliability of geothermal power plants by enabling early detection of bolt abnormalities through high-precision axial force measurement. 【Usage Scenarios】 - Measuring bolt axial force at critical points in geothermal power plants, such as turbines and piping - Measuring bolt axial force during regular inspections - Managing bolt axial force during equipment maintenance and renovations to ensure proper tightening 【Benefits of Implementation】 - Preventing accidents caused by bolt loosening - Contributing to stable operation and longevity of equipment - Reducing maintenance costs

In the wind power generation industry, ensuring the safe operation and long-term reliability of equipment, such as blades and towers, is crucial. Bolt loosening can lead to equipment failure or shutdown, resulting in decreased power generation efficiency and significant repair costs. Particularly, since wind power generation equipment is used in harsh environments, managing bolt axial force is essential for safe operation. The UI-27AF contributes to improving the reliability of wind power generation equipment by enabling early detection of bolt abnormalities through high-precision axial force measurement. 【Usage Scenarios】 - Measuring bolt axial force in wind power generation equipment such as towers, blades, and nacelles - Measuring bolt axial force during regular inspections - Managing bolt axial force during maintenance and renovations 【Benefits of Implementation】 - Preventing accidents caused by bolt loosening - Contributing to stable operation and longevity of equipment - Reducing maintenance costs

In the hydropower generation industry, ensuring stable operation and safety of plants is crucial. The loosening of bolts increases the risk of equipment failure and serious accidents. Since hydropower equipment is used under high loads for extended periods, managing bolt axial force is essential for maintaining the reliability of the equipment. The UI-27AF contributes to improving plant reliability by enabling early detection of bolt abnormalities through high-precision axial force measurement. [Usage Scenarios] - Measuring bolt axial force in turbines and piping at hydropower plants - Measuring bolt axial force during regular inspections - Managing bolt axial force during equipment maintenance and renovations to ensure proper tightening [Benefits of Implementation] - Preventing accidents caused by bolt loosening - Contributing to stable operation and longevity of equipment - Reducing maintenance costs

In the thermal power generation industry, stable operation and efficient management of plants are required. The loosening of bolts increases the risk of equipment failure and reduced operational efficiency. Bolts used in high-temperature and high-pressure environments are prone to changes in axial force, making regular inspections and proper management essential. The UI-27AF contributes to improving plant reliability and efficiency by enabling early detection of bolt abnormalities through high-precision axial force measurement. [Usage Scenarios] - Measurement of bolt axial force at critical points in power generation plants, such as turbines, boilers, and piping - Measurement of bolt axial force during regular inspections - Management of bolt axial force during equipment maintenance and renovations to ensure proper tightening [Effects of Implementation] - Prevention of accidents caused by bolt loosening - Contribution to stable operation and longevity of equipment - Reduction of maintenance costs