シンマルエンタープライゼス List of Products and Services

The "ECM-AP Series" that we handle is a wet dispersion machine capable of efficiently processing high-viscosity liquids into nano sizes. By using an accelerator to move the beads efficiently, it minimizes bead bias and allows for high flow rate operation. The use of a three-dimensional structured accelerator enables an ultra-low rotational speed of 3 m/s. This contributes to improved production efficiency through time reduction and increased processing volume. ★ We are currently offering a "Case Studies for Problem Solving" collection ★ You can view it immediately by clicking the download button. 【Case Studies for Problem Solving】 ◇ I want to improve the production efficiency of zinc oxide... ◇ I want to disperse titanium oxide in a shorter time... ◇ How can I disperse nano ceramic particles and aim for transparency? * For more details, please download the "Case Studies for Problem Solving" or feel free to contact us.

• Crusher

The "ECM-AP Series" that we handle is a wet dispersing machine capable of efficiently processing high-viscosity liquids down to the nanoscale. By using an accelerator to move the beads efficiently, it minimizes bead bias and allows for high flow rate operation. The use of a three-dimensional structured accelerator enables an ultra-low peripheral speed of 3 m/s. This contributes to improved production efficiency through time reduction and increased processing volume. ★ We are currently offering a "Case Study Collection" ★ You can view it immediately by clicking the download button. 【Case Studies】 ◇ I want to improve the production efficiency of zinc oxide... ◇ I want to disperse titanium oxide in a shorter time... ◇ How can I disperse nano ceramic particles and aim for transparency? * For more details, please download the "Case Study Collection" or feel free to contact us.

• Crusher

The "ECM-AP series" that we handle is a wet dispersing machine that can efficiently process high-viscosity liquids down to the nanoscale. By using an accelerator to move the beads efficiently, it minimizes bead bias and allows for high flow rate operation. The use of a three-dimensional structured accelerator enables an ultra-low peripheral speed of 3 m/s. This contributes to improved production efficiency, such as reducing time and increasing processing volume. ★ We are currently offering a "Case Study Collection" ★ You can view it immediately by clicking the download button. 【Case Studies】 ◇ I want to improve the production efficiency of zinc oxide... ◇ I want to disperse titanium oxide in a shorter time... ◇ How can I disperse nano-ceramic particles and aim for transparency? * For more details, please download the "Case Study Collection" or feel free to contact us.

• Crusher

This case study features the effective use of the high-performance wet disperser 'ECM-AP' in Part 2. 【Introduction Example】 <Challenge> ■ We want to increase the production efficiency of zinc oxide! Dispersing high-viscosity zinc oxide is challenging for improving productivity. <Solution> ■ The 'ECM-AP' series can efficiently move beads even with high viscosity! The high-performance wet disperser 'ECM-AP' series enables efficient processing even for high-viscosity materials. *For more details, please refer to the catalog or feel free to contact us.

• Emulsifier/Disperser

Examples of effective use of the wet-type disperser "DYNO-MILL KD Series" are presented. 【Case Study】 <Challenge> ■ A customer expressed the need to increase the flow rate as they are currently processing algae crushing in a single pass, but production volume has been increasing. <Solution> ■ Tests were conducted at the flow rate desired by the customer. *For more details, please refer to the catalog or feel free to contact us.

• Emulsifier/Disperser
• others

The "ECM-AP type" is a next-generation wet dispersing machine that evolves the conventional ECM type. By adopting the DSE accelerator, it enhances the separation performance of slurry and beads, enabling the use of 0.1mm beads. It achieves processing of materials below 100 nanometers, which has been a challenge until now. ★ Testing of the "ECM-AP type" is available. Our sales representative will handle everything from test arrangements to preparation, execution, cleanup, and discussion of evaluation results. We encourage you to take this opportunity to try it out. 【Features】 ■ Improved dispersion efficiency compared to the conventional ECM type! ■ Capable of handling a wide range of materials, including high flow operation and high viscosity processing! ■ Reduces running costs with production capacity comparable to large machines. ■ Usable with minimum bead diameter of φ0.1mm. ■ Dispersion is possible even at low rotational speeds! *For more details, please contact us or download the catalog to view.

• Fine grinding machine

This case study presents an example of the effective use of the high-performance wet disperser "ECM-AP." 【Case Study】 <Challenge> ■ Although processing of high-transparency titanium oxide was being conducted, there was a desire for more efficient processing than the disk-type bead mill, which requires long operating hours. <Solution> ■ Operating with small beads (0.3mm) proved effective. The ECM-AP series employs an "accelerator" that allows for more efficient movement of small beads compared to the disk type. *For more details, please refer to the catalog or feel free to contact us.

• Emulsifier/Disperser

The "ECM-AP type" is a next-generation wet dispersion machine that evolves the conventional ECM type. By adopting the DSE accelerator, it enhances the separation performance of slurry and beads, making the use of 0.1 mm beads possible. It achieves the transparency of ceramic particles, which has been a challenge until now. ★Currently, we are offering free case study materials for the "ECM-AP"! Please take this opportunity to download and take a look. 【Features】 ■ Improved dispersion efficiency compared to conventional machines! ■ Capable of processing a wide range of samples, including high flow and high viscosity! ■ Reduces running costs with production capacity comparable to large machines ■ Usable with bead diameters starting from φ0.1 mm ■ Dispersion is possible even at low speeds! *For more details, please contact us or download the catalog to take a look.

• Fine grinding machine

The "ECM-AP type" is a next-generation wet dispersion machine that evolves the conventional ECM type. By adopting the DSE accelerator, it enhances the separation performance of slurry and beads, making it possible to use 0.1 mm beads. It achieves the long-standing challenge of clarifying ceramic particles. ★Currently, we are offering free case study materials for the "ECM-AP"! Please take this opportunity to download and take a look. 【Features】 ■ Improved dispersion efficiency compared to conventional machines! ■ Capable of processing a wide range of samples, including high flow and high viscosity! ■ Reduces running costs with production capacity comparable to large machines ■ Usable with bead diameters starting from φ0.1mm ■ Dispersion is possible even at low peripheral speeds! *For more details, please contact us or download the catalog to take a look.

• Fine grinding machine

The "DYNO-MILL ECM-AP type" is a next-generation wet dispersion machine that evolves the conventional ECM type. By adopting the DSE accelerator, it enhances the separation performance of slurry and beads, making the use of 0.1 mm beads possible. *The ECM-AP2 type (processing capacity 10-600 L/h) and ECM-AP05 (processing capacity 1-200 L/h) are available for actual machine testing! 【Features】 ■ Improved dispersion efficiency compared to conventional machines! ■ Capable of processing a wide range of samples, including high flow and high viscosity! ■ Reduces running costs with production capacity comparable to large machines ■ Usable with bead diameters starting from φ0.1 mm ■ Dispersion is possible even at low rotational speeds! *For more details, please contact us or download the catalog for more information.

• Fine grinding machine

A "bead mill" is a device that disperses and crushes aggregates or large primary particles into fine particles to the desired particle size by sending a liquid (slurry) into a cylinder filled with beads, which are given motion by the rotation of an agitator desk, utilizing the impact and shear forces of the beads (media). *At Shinmaru Enterprises, we provide easy-to-understand illustrations of the principles of bead mills! We also share case studies of their implementation in various fields of manufacturing! For more details, please contact us or download our catalog to learn more.*

• Fine grinding machine

The "DYNO-MILL ECM-AP type" is a next-generation wet dispersing machine that evolves the conventional ECM type. By adopting the DSE accelerator, it enhances the separation performance of slurry and beads, enabling the use of 0.1 mm beads. 【Features】 ◆ Capable of processing a wide range of samples, including high flow and high viscosity! ◆ Reduces running costs with production capacity comparable to large machines ◆ Usable bead diameter ranges from φ0.1 to 2.0 mm * The ECM-AP2 type (processing capacity 10-600 L/h) and ECM-AP05 (processing capacity 10-600 L/h) are available for actual machine testing! 【For more details, please download the catalog or feel free to contact us】 　　　　　↓　↓　↓　　　　　　　　　　　　↓　↓　↓

• Fine grinding machine

The "DYNO-MILL ECM-AP type" is a next-generation wet dispersing machine that has evolved from the conventional ECM type. By adopting the DSE accelerator, it has improved the separation performance of slurry and beads, making it possible to use 0.1 mm beads. 【Features】 ● Capable of processing high flow rates and high viscosity ● Reduces running costs with production capacity comparable to large machines ● Usable bead diameter ranges from φ0.1 to 2.0 mm * The ECM-AP2 type (processing capacity 10-600 L/h) and ECM-AP05 (processing capacity 10-600 L/h) are available for actual machine testing! 【For more details, please download the catalog or feel free to contact us】

• Fine grinding machine

The DYNO-MILL (Daino-Miru) "ECM-AP05" model is a tabletop laboratory machine from the "ECM-AP series" designed for next-generation high-performance wet dispersion and grinding for research and development. It adopts an accelerator that efficiently circulates beads and a new bead separation method, enabling high-flow processing of high-viscosity materials. *For more details, please download the catalog or contact us directly.

• Fine grinding machine

The DYNO-MILL Research Lab adopts a new concept "Accelerator" inspired by waterwheels. [Ideal movement of beads even at low-speed operation from 4 m/s] [Wide range of beads available from φ0.05 to 1.0 mm] Circulation operation is possible from 100 ml, making it ideal for research and development of expensive rare metals, pharmaceuticals, paints, inks, pesticides, and more. For more details, please download the catalog.

• Crusher

The DYNO-MILL Multi Lab is designed for batch processing, allowing for wet dispersion and grinding of microorganisms and cell bodies for research and development in various fields, including pharmaceuticals and food, in small quantities. In continuous operation, various materials for disks and cylinders can be selected. It is widely used as a small production machine for developing new products, formulating mixtures, and producing samples. *For more details, please download the catalog.*

• Crusher

The DYNO-MILL ECM-AP type is a next-generation wet grinding and dispersing machine that has evolved from the conventional ECM type. By adopting the DSE accelerator, it has improved the separation performance of the slurry and beads, making the use of 0.1 mm beads possible. *For more details, please download the catalog or contact us directly.

• Fine grinding machine

In particular, focus on solid/liquid wetting in batch systems and specially designed/statistical systems!

• Mixer/agitator

The Dino Mill ECM series has newly adopted an agitator called the Accelerator. The Accelerator provides uniform and high kinetic energy to the dispersion media, enabling a flow rate increase of 5 to 10 times compared to the same capacity KD series. By utilizing this characteristic for high-flow circulation operation, it achieves ultra-fine dispersion to particle sizes that conventional machines cannot reach, even for difficult-to-disperse materials that require micronization, and realizes a sharp particle size distribution by increasing the number of passes. The new model ECM-PRO of the ECM series, which demonstrates high performance in ultra-fine dispersion, features feedback holes in the Accelerator, achieving further high flow rates and improved kinetic energy of the media, resulting in a dramatic enhancement in dispersion efficiency.

• Crusher
• Emulsifier/Disperser

The Dyno-Mill is the world's first fully sealed, horizontal microbead mill, particularly suitable for precise wet grinding and dispersion. Additionally, during the development of the Dyno-Mill, the Swiss company WAB determined a unique profile for the agitator disc after comparing various shapes over an extended period, which can provide maximum energy to the dispersion media. Because it is composed of highly precise components, even when parts are replaced due to wear, the machine's accuracy does not decrease. In the horizontal design, the dispersion media is hardly affected by gravity, allowing for an ideally uniform distribution within the cylinder. Furthermore, it enables high-density filling of the dispersion media up to 80-85%, and with the high peripheral speed of the discs, it offers performance several times that of vertical sand mills. The dispersion media can include glass beads, zircon beads, zirconia beads, steel balls, etc., depending on the viscosity, specific gravity of the material being processed, and the required particle size for grinding and dispersion, with sizes ranging from 0.1 mm to 3.0 mm depending on the model. Optimal dispersion and grinding conditions can be achieved through a combination of factors such as the type and size of the beads, filling amount, disc peripheral speed, and pump flow rate.

• Crusher
• Emulsifier/Disperser

- The tuber mixer can be freely used with any shape of container, and installation is easy. - The mixing operation time is significantly reduced (complete mixing in one-fourth to one-fifth of the time compared to conventional mixers such as cone-type, double cone-type, and twin-cylinder mixers), and there is no need for machine cleaning, resulting in substantial labor savings. - Depending on the material being processed, mixing can be done with the container filled to 99%. - Shear forces that occur with conventional mixers are hardly seen with the tuber.

• Mixer/agitator

In addition to the narrow gap between the rotor and stator, the Colloid Mill MK uses friction to perform wet grinding. The gap between the rotor and stator is easily adjustable. The Colloid Mill MKO is a further developed machine of the colloid mill, which processes the milling surface on a stone mill to achieve even finer particle sizes.

• Crusher
• Emulsifier/Disperser
• Food Processing Equipment

A system that continuously adds and mixes solid materials into a liquid in proportion to the flow rate, performing the processes of mixing, wetting, emulsifying, dissolving, and dispersing in a single process. By reducing the capacity of the reactor, it achieves high energy density and is also easy to clean.

• Mixer/agitator
• Emulsifier/Disperser
• Food Processing Equipment

High-Performance Kneader - Continuous Processing CONTERNA is a globally patented multi-chamber kneading and extrusion device designed for the continuous production of high-quality mixtures suitable for various applications.

• Mixer/agitator

In the vacuum discharge system, it is possible to control and discharge the processed material from the kneading tank using a pneumatic discharge valve attached to the reciprocating plate and the bottom. The bearing support and sealing of the kneading shaft are located outside the production tank due to the vertical design. By arranging the kneading blades vertically, processing can be done with a filling of 10 to 65% relative to the capacity of the kneading container. The excellent kneading and dispersion effect of IKA's kneading machine is generated by the interlocking of the kneading blades, the planetary motion of one blade around the other, and the stripping action between both blades. These movements create pressure fluctuations, either rising or falling, or shear forces, which are used for mixing and kneading high-viscosity materials.

• Mixer/agitator

≪Features≫ ◆ The Dyno-Mill NPM type utilizes a newly developed centrifugal separator, allowing the use of microbeads ranging from 0.05mmφ to 0.2mmφ. ◆ The bead centrifugal separator is independently driven, enabling stable flow rates for processing materials from low to high viscosity, with the ability to set the rotation speed regardless of the agitator speed. ◆ Like the Dyno-Mill ECM type, it employs an accelerator, which allows for efficient and uniform energy transfer to microbeads, accommodating a wide range of applications from low to high circumferential speeds. ◆ By using microbeads, it is possible to efficiently disperse nanomaterials without crushing the raw material particles. ◆ We will propose models based on the desired processing capacity.

• Crusher
• Emulsifier/Disperser

The colloid mill MK performs wet grinding due to the frictional force generated between the rotor and stator, as well as the turbulence caused by the zigzag grooves on the surface. Additionally, the cone mill MKO is a machine developed from the colloid mill, with the milling surface processed to resemble a stone mill, achieving even finer particle sizes. Furthermore, the gap between the rotor and stator of both MK and MKO can be adjusted according to the material being processed.

• Crusher
• Emulsifier/Disperser
• Food Processing Equipment

This is a new model that enables the use of micro-dispersion beads with a diameter of 0.1 mm or less as a dispersing machine for research and development. It adopts an accelerator similar to the conventional ECM series, achieving high-efficiency dispersion in the nanometer range. - Minimum sample: 100 cc - Minimum peripheral speed: 4 m/s (maximum 15 m/s) - Pump-less circulation operation due to the built-in product feed screw - The dispersion chamber can be detached from the motor drive, featuring a unique structure that allows for easy filling and cleaning of the beads.

• Crusher
• Emulsifier/Disperser

A new inline mixer for research and development has been launched, capable of processing a minimum sample volume of 100 cc. Like the previous 2000 series (High Shear Mixer DR, Colloid Mill MK, Corn Mill MKO, Solid-Liquid Mixer MHD, and CMS), it can use all modules.

• Emulsifier/Disperser
• Mixer/agitator

The multi-lab type can be configured for batch operation specifications (0.15L, 0.3L) as well as pass and circulation operation specifications (0.15L, 0.3L, 0.6L, 1.4L) through the rearrangement of components. Additionally, we offer a variety of materials for the wetted parts, allowing you to select according to the products you will be using. - Special hardened steel - Ceramic - Stainless steel - Polyurethane - Teflon, etc.

• Crusher
• Emulsifier/Disperser

The NPM-PILOT [Nano Dispersion Machine for Small Diameter Beads] adopts a new concept "Accelerator" inspired by waterwheels and an independently driven centrifugal separator. It allows for ideal movement of beads at low-speed operation from 4 m/s, utilizing small diameter beads ranging from φ0.05 to 0.2 mm, and enables separation of beads at low-speed operation of 4 to 8 m/s, also resolving clogging issues with screens. For more details, please download the catalog.

• Crusher

The ECM model [high-performance bead mill for medium to large-scale production] utilizes an accelerator to provide uniform and high kinetic energy to the dispersion media, achieving a flow rate increase of 5 to 10 times compared to the same capacity KD series. By leveraging this characteristic and performing high-flow circulation operations, it enables ultra-fine dispersion to particle sizes that conventional machines cannot achieve, even for difficult-to-disperse materials requiring fine particle size, and realizes a sharp particle size distribution by increasing the number of passes. For more details, please download the catalog.

• Crusher

The T2F [Research and Development and Small Batch Mixer] demonstrates exceptional power in mixing a wide range of products with significant differences in specific gravity, from solid + solid, solid + liquid, to liquid + liquid, thanks to its unique rhythmic motion. Due to its ideal movement, it generates very little heat even during high-speed mixing, making it safe to use. For more details, please download the catalog.

• Crusher
• Mixer/agitator

The UltraTALAX UTS has a design that does not include any sealing parts. It is ideal for applications that have issues with sealing troubles or contamination, such as pharmaceuticals. We offer models with a maximum processing capacity (water) ranging from 500L to a maximum of 3,500L. IKA's process equipment is widely used in applications such as emulsification, dispersion, grinding, mixing, and kneading in fields like food, chemicals, pharmaceuticals, and cosmetics. For more details, please download the catalog.

• Crusher
• Emulsifier/Disperser

The Ultra-Tarax UTE is a bottom-entry type that is installed at the bottom of the tank. It is mainly suitable for cases where the processing volume needs to be varied or where it is necessary to prevent air contamination. We offer models with a maximum processing capacity (water) ranging from 70L to a maximum of 4,000L. IKA's process equipment is widely used in applications such as emulsification, dispersion, grinding, mixing, and kneading in fields such as food, chemicals, pharmaceuticals, and cosmetics. For more details, please download the catalog.

• Crusher
• Emulsifier/Disperser

The T10B [Production Mixer] demonstrates exceptional power in mixing all types of products, from those with a large specific gravity difference to those with a small difference, in solid + solid, solid + liquid, and liquid + liquid combinations, thanks to its unique rhythmic motion. Due to its ideal movement, it generates very little heat even during high-speed mixing, making it safe to use. For more details, please download the catalog.

• Crusher
• Mixer/agitator

UTL/DR/DRS effectively performs dispersion, grinding, and emulsification in a short time through the combination of rotor and stator. It can reduce materials ranging from coarse particles of a few millimeters to several tens of microns in slurry to below 5 microns across a wide range of applications. The interchangeable rotor and stator system allows for optimal settings tailored to each application and particle size. For more details, please download the catalog.

• Crusher
• Emulsifier/Disperser

The colloid mill MK performs wet dispersion and grinding through the frictional force generated between the rotor and stator and the turbulence created by the zigzag grooves on the surface, allowing the gap between the rotor and stator to be freely set according to the material being processed. IKA's process equipment is widely used in applications such as emulsification, dispersion, grinding, mixing, and kneading in fields including food, chemicals, pharmaceuticals, and cosmetics. For more details, please download the catalog.

• Crusher
• Emulsifier/Disperser

The inline type grinding machine "MKO" is a high-performance wet dispersion and grinding machine without media. The corn mill MKO is a developed machine based on the colloid mill MK, with the rotor surface processed like a stone mill, achieving further particle size reduction. IKA's process equipment is widely used in applications such as emulsification, dispersion, grinding, mixing, and kneading in fields like food, chemicals, pharmaceuticals, and cosmetics. For more details, please download the catalog.

• Crusher
• Emulsifier/Disperser

The T50A【Production Mixing Machine】 demonstrates exceptional power in mixing all types of products, from those with a large specific gravity difference to those with a small difference, whether it be solid + solid, solid + liquid, or liquid + liquid, thanks to its unique rhythmic motion. Due to its ideal movement, it generates very little heat even during high-speed mixing, making it safe to use. For more details, please download the catalog.

• Crusher
• Mixer/agitator

The inline type dispersion and grinding machine, Magic Lab, is widely used in applications such as emulsification, dispersion, grinding, and mixing in fields such as food, chemicals, pharmaceuticals, and cosmetics. It adopts the same machine layout and tool design as production machines. This allows for easy acquisition of process parameters for scale-up, leading to a reduction in research and development time. For more details, please download the catalog.

• Crusher

The inline type dispersion and grinding lab pilot is widely used in applications such as emulsification, dispersion, grinding, and mixing in fields like food, chemicals, pharmaceuticals, and cosmetics. It adopts the same machine layout and tool design as production machines. This allows for easy acquisition of process parameters for scale-up, leading to a reduction in research and development time. For more details, please download the catalog.

• Crusher

ROTOTRON is a jet stream agitator. It can circulate materials with high viscosity (up to 15,000 mPas). The rotor and jet tube have a special structure, allowing for powerful circulation even with a low-capacity motor. We offer models with a maximum processing capacity (water) ranging from 200L to 30,000L. For more details, please download the catalog.

• Crusher

The "Accelerator," inspired by a waterwheel, achieves a remarkable dispersion efficiency by significantly increasing the energy input to the beads. Additionally, due to the ideal movement of the beads, it prevents them from gathering at the exit, enabling operation at high flow rates. For more details, please download the catalog.

• Crusher

It is widely used for the production of small quantities of various types of paints and printing inks. Despite its compact size, it is adopted by many companies due to its high productivity, ease of cleaning, and minimal product loss. We can incorporate motors and sensors according to your requests and specifications. It can be cleaned with a small amount of solvent and can handle several types of products with just one unit. For more details, please download the catalog.

• Crusher