椿本バルクシステム List of Products and Services

The "BFV Flight Conveyor" is a conveyor developed for the transportation of highly abrasive materials. This product is a unique combination of flight conveyor and bucket elevator transport principles, demonstrating exceptional effectiveness for the materials being transported. It allows for free input and output, with no dust leakage. The casing can be used for an extended period. Additionally, we offer a variety of other conveyors, so please feel free to contact us. 【Features】 ■ No dust leakage ■ Free input and output ■ Maximum effectiveness with maximum efficiency ■ Casing can be used for a long time ■ Rational combination of flight conveyor and bucket elevator transport principles *For more details, please refer to the catalog or feel free to contact us.

The "Tsubaki LC Flow" is a conveyor that utilizes the mutual friction of the powder and bulk materials themselves to transport them from horizontal to vertical, or from horizontal to inclined, all with a single unit. This product is designed for easy maintenance and inspection, and features a dustproof and waterproof structure. Additionally, it uses an optimal conveyor chain, allowing it to smoothly and reliably transport materials that are tightly packed within a sealed case. We also offer a variety of other conveyors, so please feel free to contact us. 【Features】 ■ Abundant functions ■ Minimal residue ■ Easy maintenance and inspection ■ High cost performance ■ Reduced engineering costs *For more details, please refer to the catalog or feel free to contact us.

This is a container-type chain conveyor suitable for transporting materials that are highly abrasive and difficult to handle, such as bulk materials, along complex routes. 【Features】 ■ Minimizes powder leakage from the bucket's lap section. ■ Allows for flexible layout. ■ The corner section has been improved with sprocket turns, enabling wear resistance and quieter operation. ■ Dustproof and waterproof structure. *For more details, please download the catalog or contact us.

The "Tsubaki NFV Flight Conveyor" transports materials using flights mounted on two chains within a sealed case, utilizing the transport principles of a flow conveyor in horizontal sections and a bucket elevator in vertical sections. It can handle not only general powders and granular materials but also those with poor transportability and strong adhesion. 【Features】 ■ Flexible layout planning ■ Compact design with easy installation ■ Versatile input and output options ■ Uses optimal conveyor chains ■ Easy maintenance and inspection ■ Dustproof and waterproof structure *Flight Conveyor is a registered trademark of our company. *For more information about the product, please contact us or download the catalog.

The "NFV Flight Conveyor" transports materials using flights mounted on two chains within a sealed case, utilizing the transportation principles of a flow conveyor in the horizontal section and a bucket elevator in the vertical section. It can transport not only general powders and granules but also materials that are difficult to transport and those with strong adhesion. 【Features】 ■ Flexible layout planning ■ Compact and economical ■ Flexible input and output ■ Uses optimal conveyor chains ■ Easy maintenance and inspection ■ Dustproof and waterproof structure *For more details, please refer to the PDF document or feel free to contact us.

The "MFV Flight Conveyor" is suitable for transporting materials with a sludge-like shape. It can transport along a horizontal + vertical + horizontal path with a single unit, and it has good discharge performance. The casing is made of stainless steel as standard, designed for corrosion resistance, and the upper and lower corners employ a method that turns the drive chain using sprockets, which helps with wear resistance. 【Features】 ■ Corrosion-resistant design ■ Wear-resistant design ■ Reliable sealing ■ Partial repairs are possible ■ Some types allow for easy parts replacement ■ Good discharge performance *For more details, please refer to the PDF document or feel free to contact us.

The "NAB400J Epro Beta" is a container-type chain conveyor suitable for transporting difficult-to-handle materials, such as bulk items, along complex routes due to its strong wear resistance. It features lightweight and cost-effective energy-saving (plastic bucket) buckets, which also demonstrate excellent resistance to corrosion and adhesion. Additionally, we also introduce the "NAB-R Epro Beta," which uses a wear-resistant rubber sheet at the bottom of the bucket. 【Features】 ■ Minimizes powder leakage from the bucket's lap section ■ Allows for flexible layout ■ Corner sections enable wear resistance measures and quieter operation through sprocket turns ■ Dustproof and waterproof structure *For more details, please refer to the PDF document or feel free to contact us.

The "Tsubaki NAB-R Eprobeta" is a container-type chain conveyor designed to handle "adhesive transport materials" that could not be transported with conventional eprobeta. It is ideal for transporting wear-resistant and bulk materials other than adhesive ones. 【Features】 ■ Uses wear-resistant rubber sheets at the bottom of the bucket ■ The rubber sheets move freely in accordance with the bending of the bucket, making it easier for the transported materials to detach and suppressing adhesion ■ With less adhesion, the conveying capacity is stable, resulting in lower energy loss ■ Compatible with the "Tsubaki NAB Eprobeta" * Eprobeta is a registered trademark of our company. * For more details, please refer to the PDF document or feel free to contact us.

The "Tsubaki AP Apron Conveyor" is a conveyor designed to transport materials such as crushed waste along horizontal or inclined paths. It features a sealed structure to minimize the release of unpleasant odors and waste liquid from the case. As options, we offer corrosion-resistant conveyor chains and aprons. Additionally, we have specifications that include measures against conveyor chain bending failures. 【Features】 ■ Sealed structure minimizes unpleasant odors and waste liquid ■ Corrosion-resistant conveyor chains and aprons available as options ■ Specifications with measures against conveyor chain bending failures also available as options *For more details, please refer to the PDF materials or feel free to contact us.

The "Tsubaki BFV Flight Conveyor" is a conveyor designed to transport highly abrasive materials such as incineration ash and silica sand. It uniquely combines the transport principles of flight conveyors and bucket elevators, demonstrating exceptional effectiveness against the abrasiveness of the transported materials. 【Features】 ■ The casing can be used for a long time ■ Requires minimal equipment power ■ Equipped with special attachments to prevent the sticking of accumulated materials ■ Almost no spillage of transported materials ■ Flexible layout (input and output) *For more details, please refer to the PDF materials or feel free to contact us.

The "Tsubaki LFV Scraper Conveyor" is a scraper-type chain conveyor designed to transport relatively large-sized materials such as ash from waste incineration and wood biomass. It features a robust case structure that is sealed, allowing it to transport materials along both horizontal and inclined paths with a single unit. It is characterized by a variety of scraper specifications to accommodate different types of materials. 【Features】 ■ Scraper type ■ Sturdy case structure ■ Sealed structure ■ Variety of scraper specifications *For more details, please refer to the PDF document or feel free to contact us.

The "Tsubaki MFV Flight Conveyor" is a conveyor suitable for transporting sludge-like materials. It can transport along a horizontal + vertical + horizontal path with a single unit, and it has good discharge properties. Our unique scraping device (scraper) is installed in the head case to scrape off the transported materials that adhere to the flights. Additionally, the shaft penetration area is sealed with a gland packing, and the bearings are independent, preventing moisture that seeps from the transported materials from entering the bearings. 【Features】 ■ Corrosion-resistant specifications with stainless steel as standard ■ Wear-resistant measures with a method that turns the traveling chain at the upper and lower corners ■ Shaft penetration area sealed with gland packing ■ Our unique scraping device installed in the head case ■ Casing allows for partial repairs *For more details, please refer to the PDF materials or feel free to contact us.

The "Tsubaki NAB Epro Beta" is a container-type chain conveyor that transports difficult-to-handle items along a horizontal + vertical + horizontal path using a single unit. Items are placed in buckets and transported in that state, making it suitable for transporting highly abrasive materials and bulk items. The upper and lower corners utilize a sprocket system to turn the traveling chain, which serves as a wear-resistant measure. Additionally, this design allows for quieter operation. 【Features】 ■ Suitable for transporting highly abrasive materials and bulk items ■ Unique lap mechanism in the buckets minimizes powder leakage ■ The upper and lower corners employ a system to turn the traveling chain ■ Quieter operation is also possible ■ The body has a sealed structure to prevent dust from the transported items from leaking outside *For more details, please refer to the PDF materials or feel free to contact us. *NAB Epro Beta is a registered trademark of our company.

The "Tsubaki NFV Flight Conveyor" is a conveyor that transports materials such as incineration ash and fly ash through various routes. It is compact and economical. With a dustproof and waterproof structure, flexible layouts can be planned. Additionally, conveyor chains and flights are available in corrosion-resistant specifications as an option. 【Features】 ■ Flexible layout planning ■ Compact and economical ■ Suitable conveyor chains can be used ■ Dustproof and waterproof structure ■ Conveyor chains and flights are available in corrosion-resistant specifications as an option *For more details, please refer to the PDF document or feel free to contact us.

The Tsubaki LC Flow is a conveyor designed for the transport of wood biomass, achieving prevention of material jamming and space-saving. 【Features】 ○ Suitable for transporting wood chips, sawdust, and wood pellets ○ Compact and economical ○ Flexible in terms of input ○ Uses optimal conveyor chains ○ Easy maintenance and inspection ○ Dustproof and waterproof structure * Proven performance of up to 920 m³/h ● For information on machine dimensions and more, please refer to the PDF download.

The "EFV Flight Conveyor" is an economy-type flight conveyor that has been improved to a simplified version based on the diversity of the "Tsubaki NFV Flight Conveyor." The drive unit of the head unit employs a shaft-mounted reducer. The upward and downward bending units minimize the bending section. The tail unit features an integrated scale and a compact take-up mechanism. 【Features】 ■ Improved to a simplified version ■ Economy type ■ The drive unit of the head unit employs a shaft-mounted reducer ■ Minimizes the bending section ■ The tail unit features an integrated scale *For more details, please refer to the PDF materials or feel free to contact us.

The "Tsubaki PFV Power Flight" is a scraper-type chain conveyor that transports non-combustible materials, slag, and other items along a horizontal + inclined + horizontal path using a single unit. The case and scraper are constructed robustly and are sealed. Additionally, the conveyor chain and scraper are available in a corrosion-resistant option. 【Features】 ■ Scraper type ■ Robust structure of case and scraper ■ Sealed structure ■ Anti-jamming design ■ Conveyor chain and scraper available in corrosion-resistant option *For more details, please refer to the PDF document or feel free to contact us.

Our company handles conveying conveyors for powder and granular materials such as cement, chemical products, and fertilizers. Additionally, we can provide stable transportation for materials with low transportability, such as wood chips and dried sludge, and we are actively involved in various biomass-related applications. ★We are currently offering case studies of conveyor installations for biomass-related equipment★ 【Published case studies (partial)】 ◎ Wood pellet manufacturing equipment ◎ Coal and biomass co-firing power generation equipment ◎ Wood biomass power generation equipment ◎ Sewage sludge carbonization equipment ◎ Methane fermentation to gasification equipment (Please view from the download button)

We would like to introduce a case where the streamlining of raw material receiving equipment has reduced labor costs, heavy labor environments, and working hours. To lift raw materials in paper bags from the first to the sixth floor, three workers were required, and the lateral movement of the paper bags to the opening machine was heavy labor. Therefore, we proposed a system flow incorporating the Tsubaki NAB Apron Beta and CF Circle Feeder. As a result, by automating the process, it became possible to reduce the number of personnel required for receiving bulk bags to just one, leading to a reduction in labor costs for two workers. [Issues] - Three workers were needed to lift raw materials in paper bags from the first to the sixth floor. - The lateral movement of paper bags to the opening machine was heavy labor. - Since the work was outsourced, there were additional labor costs. - Working hours and cost aspects were challenges. *For more details, please refer to the PDF document or feel free to contact us.

The adhesion of transported materials to the bucket can lead to insufficient capacity and spillage on the return side. In the "NAB Epro Beta," if the transported materials have adhesive properties, the adhesion growth of the materials to the bucket progresses along with the operation of the conveyor, necessitating regular maintenance such as cleaning the buckets, which can be labor-intensive. Therefore, we propose the "Tsubaki NAB Epro Beta Bucket Scraper Device," which prevents the growth of adhesion of transported materials by directly scraping the inside of the bucket with a scraping plate. Since it operates in conjunction with the conveyor, a dedicated power source is not required. It is compatible with standard buckets. [Proposal] - Prevents the growth of adhesion of transported materials by directly scraping the inside of the bucket with a scraping plate. - A chute built into the device is attached to the discharge section, allowing the bucket to be scraped at the timing of discharge. - No dedicated power source is required as it operates in conjunction with the conveyor. - Reduces the labor required for cleaning due to decreased adhesion inside the bucket. - Compatible with standard buckets: model numbers 250 (H), 400 (H), 600. *If adding to existing equipment, modifications will be necessary. Please consult us. *For more details, please refer to the PDF materials or feel free to contact us.

Our company handles conveying conveyors for powder and granular materials such as cement, chemical products, and fertilizers. Additionally, we can provide stable transportation for materials with low transportability, such as wood chips and dried sludge, and our conveyors are actively used in various biomass-related applications. ★Currently, we are offering case studies of conveyor installations for biomass-related equipment★ 【Featured case studies (partial)】 ◎ Wood pellet manufacturing equipment ◎ Coal and biomass co-firing power generation equipment ◎ Wood biomass power generation equipment ◎ Sewage sludge carbonization equipment ◎ Methane fermentation to gasification equipment (Please view from the download button)

"BULK LABO" is a facility where you can explore solutions to various challenges that arise when smoothly transporting bulk materials by seeing, touching, and experiencing them. 【Benefits of visiting BULK LABO】 ■ You can solve on-site challenges! ■ You can see and touch actual products for confirmation! ■ You can understand and experience the mechanisms of bulk material transportation! 【Location of BULK LABO】 ■ Address: 1140 Asazuma-cho, Kasai City, Hyogo Prefecture (Kasai Industrial Park) ■ TEL: 0790-47-1615 ■ FAX: 0790-47-1691 ★ Please contact each sales office when planning to visit the showroom.

After the conveyor malfunction is restored, there is anxiety about when it might fail again if the cause is unknown. There are sites facing challenges such as 'I want to quickly grasp the occurrence of troubles.' In response, our company proposes the 'Tsubaki Conveyor Recorder' system. This system continuously records the operating status of the conveyor, analyzes data, and can notify before any issues arise. By adopting this system, we can reduce unexpected failures on-site and enable quick situation assessments from remote locations even when a failure occurs. [Case Overview] ■ Problems faced by the site - Anxiety about sudden re-failures due to unknown causes of malfunction - Unable to understand the situation without going to the control panel during abnormal occurrences - Desire to reduce daily inspection labor ■ Expected effects of system adoption - Ability to recognize failures in advance through data analysis, leading to a decrease in unexpected failures - Quick understanding of abnormal occurrences from remote locations - Ability to check data without going to the site, reducing inspection items and frequency *For more details, please refer to the PDF document or feel free to contact us.

There was a problem with high adhesion growth of the transported material (calcium carbonate with a moisture content of about 1-4%) inside the bucket, which caused the overload safety device to activate due to rising current values, leading to frequent emergency stops of the conveyor. Therefore, we proposed the "Tsubaki NAB-R Apron Beta (Continuous Rubber Bottom Bucket Specification)." This resulted in a reduction of adhesion to the bucket and achieved zero emergency stops of the conveyor. 【Case Summary】 ■ Issues - Cleaning inside the bucket was required every time the conveyor stopped, leading to unnecessary labor. ■ Reason for Proposal - Corrosion of the casing and wear of the chain sprocket were also progressing, so we updated the entire conveyor system by changing the contact parts of the case to stainless steel and altering the material of the chain sprocket. *For more details, please refer to the PDF document or feel free to contact us.

The "CC-S BUCKET" is a large-capacity, durable resin bucket designed for grains and powdered bulk materials. It has obtained certification from the U.S. Food and Drug Administration (FDA). (Material: HDP only) The distinctive front design allows for clean and stable discharge. Additionally, we offer the "JUMBO CC-S BUCKET," designed for more demanding applications such as port terminals and ethanol plants. 【Features】 ■ Material: High-Density Polyethylene (HDP), Nylon, Polyurethane ■ Heat resistance temperature: HDP (maximum instantaneous heat resistance temperature: 80°C, continuous use: 70°C) ■ Stackable design significantly reduces transportation costs and storage space ■ Unique bucket shape achieves a "narrow bucket mounting pitch" ■ Designed with thickness on the front, corners, and walls for long lifespan *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where the "Tsubaki Long-Distance Detection Proximity Sensor" was used to monitor the slack of a conveyor chain for 24 hours. There were issues such as difficulty accessing the conveyor due to the environment surrounding the transported items, and the inability to check the slack of the conveyor chain due to busy daily operations. We proposed the Tsubaki Long-Distance Detection Proximity Sensor I, which eliminated troubles caused by slack and contributed to preventive maintenance. 【Case Overview】 ■Issues - Difficult environment for accessing the conveyor - No time to check the slack of the conveyor chain ■Effects - Elimination of troubles caused by slack, contributing to preventive maintenance - Ability to check from the control panel without going directly to the site, reducing the workload of on-site operations *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case where the maintenance space at the tail section and safety improvements were achieved using the "Tsubaki Zip Chain Actuator." There was a problem with securing maintenance space during the adjustment of the tail case's residual prevention plate due to take-up adjustments on the flow conveyor. By installing a residual prevention plate using the Tsubaki Zip Chain Actuator, we were able to eliminate the spindle, making it more compact and securing the maintenance space. 【Case Overview】 ■ Issues - There was a risk of tripping and falling when people passed by due to the protruding part of the spindle. - Manual adjustments with tools were necessary. ■ Effects - The tail case became integrated, eliminating concerns about tripping when people passed by. - Adjustments are now made through chain drive, eliminating the need for manual labor by workers. *For more details, please refer to the PDF document or feel free to contact us.