太陽イービーテック List of Products and Services

Are you troubled by issues such as welds coming apart, peeling, cracking, or fatigue in situations where reliability and high strength are required, such as in high-temperature piping or harsh environments? Electron beam welding significantly reduces the risk of strength deficiencies and fatigue failure caused by thermal cycles and vibrations, which are difficult to avoid with conventional welding, by welding in a vacuum to prevent oxidation. It achieves high-strength joints that do not come apart even under severe conditions such as high temperatures and high pressures, with long life and fewer defects. 【Problems that can be solved with electron beam welding】 ■ Prevention of weld separation, peeling, and cracking ■ Resolution of strength deficiencies and fatigue failure in high-temperature, high-pressure, and hydrogen environments ■ Extension of the lifespan and enhancement of reliability for welds in power plants and high-precision equipment If you are facing issues with welding quality, please check the technical materials summarizing the features and achievements of "electron beam welding" by clicking the catalog download button.

• Processing Contract
• Welding Machine

Electron beam welding is a technology that uses an electron beam generated by a high-voltage power supply, which is focused into a high-density beam by magnetic lenses, and irradiated onto the welding area to achieve instantaneous fusion. A detailed explanation of the weldable metals and their characteristics is provided with diagrams and photographs. For more details, please refer to the related links below. 【Contents】 ■ What is electron beam welding ■ Weldable metals ■ Features of electron beam welding ■ Available electron beam welding machines (total of 5 units) *For more information, please refer to the PDF document or feel free to contact us.

• Technical and Reference Books

As a specialist in metal welding and joining, we utilize various processing methods to achieve precise and high-quality welding on a diverse range of metals such as aluminum, copper, titanium, magnesium, and tantalum. With high technical skills and abundant know-how, we have extensive experience in responding to products that require stringent specifications, including those related to semiconductors and advanced technology research. We are one of the few companies that perform electronic beam welding in a vacuum, allowing for precise welding with adjustable penetration depth, minimal distortion and defects, and reduced quality variation, thus providing high-quality welded products. 【Features】 ■ We support various processing methods including electronic beam welding, TIG welding, vacuum brazing, torch brazing, and micro TIG welding. ■ In addition to precision welding for electronic components, we also welcome requests for standard welding. ■ We flexibly accommodate small to large quantities and small to large items. ■ We ensure high-reliability welding with helium leak testing and microscopy. *We are currently offering a "Processing Case Collection" and "Welding Method Explanation Materials"! Please check them out via the download button. Feel free to contact us with any inquiries.

• Welding Machine

Our company specializes in metal joining using various processing methods, including precision welding with electron beams, TIG welding, and vacuum brazing. For example, in electron beam welding, we can handle the joining of long items up to about 4 meters, as well as small parts, electronic components, high melting point metals, reactive metals, and dissimilar metals. We also design and manufacture vacuum equipment in-house. We have extensive experience in a wide range of fields, including semiconductor manufacturing equipment, vacuum equipment, research facilities, automobiles, aircraft, and nuclear facilities. [Examples of Processing Cases (One Example)] ■ Electron Beam Gear welding, welding of ultra-high vacuum components, thin-walled pipe welding, deep penetration welding ■ TIG Welding Stainless steel vacuum containers, aluminum welding ■ Vacuum Brazing ICF flanges with water-cooled jackets, copper water-cooled masks for accelerators, copper cooling flanges *We are currently offering a free "Processing Case Collection"! Please check it out via PDF download.

• Welding Machine

Electron beam welding is a technique that generates an electron beam using a high-voltage power supply in a vacuum environment, focuses it densely with a magnetic lens, and irradiates the welding area to achieve instant fusion. Currently, we are offering a "Technical Explanation Document" and a "Processing Case Collection" exclusively for "Ipros Users"! Additionally, we have opened a new factory at "Techno FRONT Morigasaki" in Ota Ward. We will meet expectations for short delivery times with increased production capacity. For metal joining, including TIG welding and vacuum brazing, we respond to various requests. Please feel free to contact us. 【Features of Electron Beam Welding】 ■ High-quality welding performed in a vacuum ■ No bubbles or oxidation due to the vacuum ■ Capable of fine welding as well as deep penetration welding ■ High-precision welding with minimal distortion *For more details, please refer to the documents. Feel free to contact us as well.

• Processing Contract

Electron beam welding is a technology that generates an electron beam using a high-voltage power supply in a vacuum environment, focuses it densely with a magnetic lens, and irradiates the weld area to achieve instant fusion. Currently, we are offering a "technical explanation document" and "processing case collection" exclusively for "Iprosu users." ★We have enlarged our electron beam welding machine, so we can meet expectations for increased production capacity and shorter delivery times★ We also respond to various requests such as TIG welding, vacuum brazing, and various metal joining. 【Features of Electron Beam Welding】 ■ High-quality welding performed in a vacuum ■ No bubbles or oxidation due to the vacuum ■ Capable of fine welding to deep penetration welding ■ High-precision welding with minimal distortion *For more details, please refer to the documents. Feel free to contact us with any inquiries.

• Other processing machines

At Taiyo Ebi Tech, we have extensive know-how in handling "vacuum" and are engaged in the design and manufacturing of various vacuum equipment. We are capable of 3D CAD design and stress analysis (finite element method). We have a track record of producing "ultra-high vacuum equipment for accelerators," as well as "semiconductor manufacturing equipment" and "components for the aerospace industry." Please leave the design and manufacturing of vacuum equipment to us. 【Production Achievements】 ■ Large stainless steel vacuum chamber for accelerators ■ Stainless steel vacuum chamber with water-cooled pipes ■ Copper long vacuum ducts ■ Ultra-high vacuum chamber for accelerators ■ RHEED electron gun ■ Vacuum testing of drive mechanisms for accelerators *For more details, please refer to the PDF materials or feel free to contact us.

• Contract manufacturing

At Taiyo Ebi Tech, we offer contract processing for welding as well as machining of related products. We can leverage not only our expertise in "general and special welding," but also the "industrial machine-level technology" from Taiyo Machinery Manufacturing Co., Ltd. and the know-how and technology for "custom gear production" from Taiyo Mecatech Co., Ltd. We handle many components for vacuum equipment. Please feel free to entrust your needs to us. 【Processing Examples】 ■ Semiconductor-related aluminum parts (MC processing, approximately 500mm in length and width) ■ Vacuum chamber for EB exposure equipment ■ Precision flange shafts (NC lathe precision processing, approximately φ150mm) ■ Small stainless steel parts (aluminum is also possible) *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

Electron beam welding is a technology that generates an electron beam using a high-voltage power supply in a vacuum environment, focuses it densely with magnetic lenses, and irradiates the welding area to achieve instantaneous fusion. At Solar E-Beam Tech, we distribute the following materials: 1. 13 Features of Electron Beam Welding 2. Special Welding Achievements with Electron Beam Welding 【Features of Electron Beam Welding】 ■ High-quality welding performed in a vacuum ■ No bubbles or oxidation due to the vacuum ■ Capable of fine welding as well as deep penetration welding ■ High-precision welding with minimal distortion *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Processing Contract

"Vacuum brazing" is a heat treatment method that excels in brilliance. It is suitable for the heat treatment of precision parts because the temperature distribution within the furnace can be managed with high precision. Additionally, since no flux is used, post-processing is unnecessary. 【Features】 ■ A clean vacuum furnace using molybdenum heaters ■ Welding with extremely minimal distortion ■ Brazing in a high-quality vacuum environment *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

"TIG welding" is a type of welding that uses a tungsten electrode and shielding gases such as argon. At Solar E-B Tech, we perform welding on materials such as stainless steel, iron, and aluminum. Our skilled craftsmen can handle everything from small items to large ones, including precision parts, canning, vacuum containers, and frames. [Features] - Abbreviation for Tungsten Inert Gas welding - Welding of stainless steel, iron, aluminum, etc. - From small items to large ones - Handled by skilled craftsmen *For more details, please refer to the PDF document or feel free to contact us.

• Other processing machines

Electron beam welding is a technology that uses an electron beam generated by a high-voltage power supply, which is focused into a high-density beam by magnetic lenses and irradiated onto the welding area to achieve instant fusion in a vacuum environment. We can accommodate this with our four electron beam welding machines! 【Features】 ■ High-quality welding performed in a vacuum! ■ No bubbles due to the vacuum! No oxidation! ■ From fine welding to deep penetration welding! ■ High-precision welding with minimal distortion is possible! 【Weldable Metals】 ＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊ Stainless steel, Inconel, Hastelloy Aluminum alloys, Copper alloys, and various other alloys Iron, Copper, Aluminum, Titanium Nickel, Magnesium, Tungsten Molybdenum, Tantalum, Niobium Gold, Silver, and various other pure metals ＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊＊ *Exclusive for Ipros users! We are currently offering "Product Processing Case Collection No.1" for free!

• Other machine elements

Our company, certified as a "Yū Factory" in Ota Ward, is a specialist in metal joining, offering precision welding services including precision contract processing, TIG welding, and vacuum brazing. Our clients span various industries such as semiconductors, vacuum technology, automotive, aerospace, and nuclear power, and we meet stringent technical requirements. We possess various precision welding machines, including an "electron beam welder" capable of high-quality welding in a vacuum, along with supporting peripheral equipment for these operations. Additionally, we are committed to the design and manufacturing of various vacuum equipment, leveraging our technology and the excellent skills of nearby factories in Ota Ward to contribute to many advanced technologies for universities and government agencies. 【Business Activities】 ■ Precision contract processing for welding - Electron beam, vacuum brazing, TIG welding, etc. ■ Design and manufacturing of vacuum equipment *For more details, please refer to the PDF document or feel free to contact us.

• Welding Machine