Solve problems of detachment, peeling, and cracking in welded areas! Electron beam welding.
High-strength welding that does not come apart even in harsh environments with high temperatures and vibrations! Vacuum electron beam welding eliminates strength deficiencies and fatigue failure.
Are you troubled by issues such as welds coming apart, peeling, cracking, or fatigue in situations where reliability and high strength are required, such as in high-temperature piping or harsh environments? Electron beam welding significantly reduces the risk of strength deficiencies and fatigue failure caused by thermal cycles and vibrations, which are difficult to avoid with conventional welding, by welding in a vacuum to prevent oxidation. It achieves high-strength joints that do not come apart even under severe conditions such as high temperatures and high pressures, with long life and fewer defects. 【Problems that can be solved with electron beam welding】 ■ Prevention of weld separation, peeling, and cracking ■ Resolution of strength deficiencies and fatigue failure in high-temperature, high-pressure, and hydrogen environments ■ Extension of the lifespan and enhancement of reliability for welds in power plants and high-precision equipment If you are facing issues with welding quality, please check the technical materials summarizing the features and achievements of "electron beam welding" by clicking the catalog download button.
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**Other Issues That Can Be Resolved with Electron Beam Welding** ■ Defects Due to Internal Flaws in Welded Joints Want to prevent defects such as blowholes, pits, and slag inclusion Internal flaws can lead to insufficient strength and leaks ■ Concerns About Thermal Distortion and Dimensional Accuracy Thermal distortion causing deformation of parts is a problem in conventional welding This can lead to poor gaps in high-precision assemblies and seals ■ Reduced Lifespan Due to Hydrogen Embrittlement and Corrosion Welded joints in hydrogen environments can become brittle and crack There is a high risk of corrosion and fatigue failure during long-term operation ■ Difficulty in Welding Hard-to-Process Materials Want to accommodate high-difficulty welding materials such as titanium, Inconel, molybdenum, and thick stainless steel Conventional welding is prone to cracking and deformation ■ Ensuring Welding Quality in Deep or Narrow Areas Full cross-section penetration welding of thick plates is challenging Want to ensure welding strength in narrow areas and complex-shaped parts ■ Extension of Maintenance Cycles and Lifespan Repeated thermal cycles and vibrations can lead to early deterioration of welded joints Want to reduce equipment downtime and replacement frequency
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If you are having trouble with welding quality, please check the technical materials summarizing the features of "Electron Beam Welding" by clicking the catalog download button.
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Our company specializes in precision welding contract processing using electron beam welding, as well as TIG welding, vacuum brazing, and other metal joining techniques. We have responded to the stringent technical requirements of various customer industries, including semiconductors, vacuum technology, automotive, aerospace, and nuclear power. We are also focusing on the design and manufacturing of various vacuum equipment, leveraging our welding technology and the excellent skills of nearby factories in Ota Ward, contributing to many advanced technologies for universities and government agencies. Our factory is committed to the 5S principles and works diligently to prevent customer confidentiality leaks, while also creating an efficient and bright working environment for our employees. Founded in 2004 as a group company of Taiyo Machinery Manufacturing Co., Ltd., we are a growing company. In the fiscal year 2007, we were certified as an "Excellent Factory" by Ota Ward. We will continue to work hard as a united team to meet everyone's expectations. ★ Our new factory (Second Factory) has started operations in Shimo-Maruko, Ota Ward! ★ We are in the process of introducing our fifth electron beam welding machine! ★ Our third vacuum furnace has started operations!